Titan Logix 3500 Installation And Operation Manual

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Head Office

4130 – 93 Street

Edmonton, AB, Canada T6E 5P5

P (780) 462-4085

F (780) 450-8369

Saskatchewan Branch

Box 460, 103 Cenaiko Street

Lampman, SK, Canada S0C 1N0

P (306) 487-2883

F (306) 487-2889

2002-2010 Titan Logix Corp.

Manufactured in Canada

Toll Free 1-877-462-4085

Web Site

www.titanlogix.com

E-Mail sales@titanlogix.com

3500 Controller

Installation and

Operation Manual

Head Office

Saskatchewan

Branch

4130 – 93 Street

Edmonton, AB T6E 5P5

Box 460, 103 Cenaiko Street

P (780) 462-4085

Lampman, SK S0C 1N0

F (780) 450-8369

P (306) 487-2883

F (306) 487-2889

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Summary of Contents for Titan Logix 3500

Page 1 F (780) 450-8369 Saskatchewan Branch Box 460, 103 Cenaiko Street Lampman, SK, Canada S0C 1N0 P (306) 487-2883 F (306) 487-2889 © 2002-2010 Titan Logix Corp. Manufactured in Canada Head Office Saskatchewan Toll Free 1-877-462-4085 Branch 4130 – 93 Street Web Site www.titanlogix.com...
Page 2 Titan Logix Corp. shall not be liable for any loss, cost or damages, of any kind whatsoever, whether consequential,...
Page 3 Communication and Control System Integration and • Drilling Fluid Monitoring We have been designing and manufacturing electronic equipment since 1980. Titan Logix Corp. unites four companies – each a leader in different segments of the oil and gas industry: • Titan Technologies •...
Page 4: Table Of Contents
Table of Contents INTRODUCTION ................. 1 ..............1 BOUT ANUAL 3500 C ..........2 BOUT THE ONTROLLER ................ 2 EATURES INSTALLATION ................3 ............... 3 NVIRONMENTAL ................... 4 UTLINE OPERATION ................6 ............. 7 OFTWARE PERATION Screen Matrix ..............8 Tank Screens (J3 Not In) ............
Page 5: Introduction
3500 Controller Installation and Operation Manual Introduction About This Manual This instruction manual provides information specific to the Titan Logix Corp. 3500 Controller. Other peripheral equipment should be supplied with its own instruction manual and that manual should be referred to for proper operation of the peripheral equipment.
Page 6: About The 3500 Controller
Level alarm contacts. These contacts can be connected to audible or visual alarms to provide operator alerts. All relay contacts may be set for N.O. or N.C. operation. On loss of power the level last read by the 3500 is stored in battery backed up RAM. Main Features Enclosure: NEMA 4, Fire Retardant Fiberglass.
Page 7: Installation
OH&S regulations. Environmental Choose a mounting location suited for the 3500 Controller. The ideal 3500 Controller mounting location is where the: Mounting surface has minimal vibration. Ambient temperature is always within –40ºC to +60ºC (-40ºF to +140ºF).
Page 8: Outline
Outline Figure 1 (3500 Controller Enclosure) 15 in. (20.96 cm.) (38.1 cm.) 3500 LEVEL CONTROLLER (41.91 cm.) Figure 2 (3500 Controller Output / Input Cards) CHAN A UP CHAN A DOWN CHAN B UP CHAN B DOWN 3500-RELAY 3500-COUNTER I/P TITAN LOGIX CORP.
Page 9 3500 Controller Installation and Operation Manual Figure 3 (3500 Controller Terminal Card) BAT1 SERIAL INTERFACE EXTERNAL INTERNAL POWER POWER 2A S.B. 250V 2A S.B. 250V TIMEOUT TIMEOUT TIMEOUT TIMEOUT CONTACT CONTACT CONTACT CONTACT DOWN PUMP PUMP PUMP PUMP CONTACT CONTACT...
Page 10: Operation
3500 Controller Installation and Operation Manual Operation Refer to figure 5 below for the locations of the keys and indicators referred to throughout the remainder of the manual. Figure 5 (3500 Controller Display Overlay) ________________________________________________________________ Rev. 1.0, February 2010 Page...
Page 11: Software Operation
Controller Settings - This button allows the operator to cycle through settings that are related only to the 3500 controller and not the tank. If jumper J3 on the 3500 CPU Card is in, this menu is expanded so that the operator may configure these settings.
Page 12: Screen Matrix
3500 Controller Installation and Operation Manual Screen Matrix Three buttons are used to navigate through the screens; Tank Select, Tank Settings, and Controller Settings. The Tank Select button when pressed will cycle the display from Tank#1 to Tank#8 depending on how many input cards installed. Each input card represents two tanks.
Page 13: Tank Screens (J3 Not In)
3500 Controller Installation and Operation Manual Tank Screens (J3 Not In) Figure 7 (Tank Screen Matrix, J3 Not In) TANK #1 PUMP = ON TANK #1 HIGH ALARM TANK #1 LOW ALARM 0.000CM TANK 100.0000CM 100.0000CM SETTINGS TANK #1 TANK #1...
Page 14: Controller Settings Screens (J3 Not In)
3500 Controller Installation and Operation Manual Controller Settings Screens (J3 Not In) Figure 8 (Controller Settings Screen Matrix J3 Not In) ALARMS WILL BE LAST POWER FAILURE 12:00 UNIT ADDR = 1 CONTROLLER SETTINGS SCROLLED IN 5 SEC 12:00 JAN 01 2006 JAN 01 2006 Current Time - The time that is stored in the Real Time Clock.
Page 15: Tank Screens (J3 In)
TANK #2 0.000CM J3 on the Main CPU card located on the 3500 Controller door must be IN for the 3500 Controller to enter Edit Mode. (Refer to Figure 4) Edit Level - This allows the current Level of the selected tank to be edited in the appropriate units.
Page 16 3500 Controller Installation and Operation Manual Edit High Alarm Value - The High Level Alarm contact will be activated at this level. The level should be in the appropriate units. Edit Low Alarm Text - Special text may be entered here for the Low Level Alarm values.
Page 17: Controller Settings Screens (J3 In)
Modbus Communication Address for the 3500 system. Card Configuration - This is a diagnostic display indicating what input and output cards the 3500 has internally detected. A counter board input with a relay board output will read 81 hex.
Page 18: Editing Screens
3500 Controller Installation and Operation Manual Editing Screens To be able to reach the editing screens J3 must be in on the CPU card (Figure 4). When a screen is editable the first number or letter in the string that can be altered will flash. The UP and DOWN buttons will cycle through the appropriate characters until the desired character is reached.
Page 19: Output Card Operation
3500 Controller Installation and Operation Manual Output Card Operation The 3500 controller can be equipped with up to 4 output cards. Each output card will control the alarm contacts for two tanks. Each tank will have 2 level alarms as well as a contact for pump control and a timeout contact.
Page 20: Pump Start Stop
A low power photovoltaic relay is provided to indicate that a low power situation has occurred. This is a N.C. contact rated for 100mA at 120V. On loss of power the level last read by the 3500 is stored in battery backed up RAM.
Page 21: Input Card Operation
TITAN LOGIX CORP. Rev 2 Pulse Input The input card of the 3500 Controller is designed to accept the pulse up and down outputs from the TPZ 3310 level transmitter. The TPZ 3310 level transmitter will be equipped with 1 of 3 Titan Logix Corp. circuit boards.
Page 22: Wiring
3500 Controller Installation and Operation Manual Wiring Figure 13 (3500 Controller Complete Wiring) TPZ 3310 * + Power: Required * - Power: Black Orange Option Pulse Up: Yellow Pulse Down: + Analog: Brown Option White - Analog: SV Bus Comm:...
Page 23: Specifications
3500 Controller Installation and Operation Manual Specifications 3500 Controller Approvals Class I, Div. 2, Hazardous Locations Groups C&D T3 Operating Temperature : -40ºC to +60ºC (-40ºF to+140ºF) Average Current Consumption: 750mA Pulse Input: Frequency Range 0-5KHz Minimum pulse width of 200µS...
Page 24: Troubleshooting
3500 Controller Installation and Operation Manual Troubleshooting Problem Possible Solution • Ensure correct scale is entered Incorrect Level Displayed • Ensure TPZ 3310 Level Transmitter is wired correctly • Ensure Optical disk and reader are operating properly in the TPZ 3310 Level Transmitter •...