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Table of Contents
Summary of Contents for Ideal AKE AK 100
- Page 1 V1.5/2023/01...
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Page 2: Notes On This Document
Operating instructions Waste cooler V1.5/2023/01 Notes on this document Follow these instructions for proper and safe use. Keep for future reference. Translation of the Original operating and assembly instructions Copyright©2022 IDEAL Kältetechnik GmbH In der Schörihub 28 4810 Gmunden Austria +43 7612 66061 www.ideal-ake.at All rights reserved. -
Page 3: Table Of Contents
V1.5/2023/01 Waste cooler Operating instructions Table of contents Notes on this document ......................................................... 2 General information ......................................................5 1.1. Information requirements after 2019/2024,2019/2015 ..................................5 1.2. Scope ..........................................................6 1.3. Warranty and liability ....................................................6 1.4. Symbols and signal words used ..............................................7 1.5. - Page 4 Operating instructions Waste cooler V1.5/2023/01 7.1. Cleaning in general ..................................................26 7.1.1. Condenser cleaning ....................................................27 7.1.2. Cleaning the cold room with a water jet or steam pressure cleaner ............................27 7.1.3. Cleaning the installation compartment ..........................................27 7.1.4. Emptying and cleaning the condensation water tray ..................................... 27 7.2.
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Page 5: General Information
V1.5/2023/01 Waste cooler Operating instructions General information These operating instructions describe the installation, operation and maintenance of the unit, are part of the scope of delivery and only apply to the unit types listed. Knowledge of all the safety instructions and handling instructions contained in it is a prerequisite for working safely and properly with the unit. -
Page 6: Scope
Operating instructions Waste cooler V1.5/2023/01 1.2. Scope These operating instructions apply to the following models: Waste cooler AK 1.3. Warranty and liability Our general terms and conditions of payment and delivery apply, which you can find in our general terms and conditions at www.ideal-ake.at. -
Page 7: Symbols And Signal Words Used
V1.5/2023/01 Waste cooler Operating instructions 1.4. Symbols and signal words used Symbols used in the operating instructions: In these operating instructions, the following names and symbols for dangerous situations are used in accordance with the harmonisation of ISO 3864-2 and ANSI Z535.6. Danger denotes a hazardous situation which, if not avoided, will result in death or serious injury. -
Page 8: Target Group And Previous Knowledge
Operating instructions Waste cooler V1.5/2023/01 Symbols used on the unit Table 3: Symbols on the unit Warning of electrical hazards On the unit next to the danger zone Warning against hot surfaces On the evaporator / condenser and next to the hot gas line Warning of flammable In places filled with propane R290. -
Page 9: Security
V1.5/2023/01 Waste cooler Operating instructions Security 2.1. General safety instructions This section provides an overview of all important safety aspects. In the individual chapters, specific safety instructions for avoiding dangers are given and marked with symbols. The pictograms, signs and labels on the unit must be observed and kept in a legible condition at all times. Observance of all safety instructions provides optimum protection against hazards and ensures safe and trouble-free operation of the unit. -
Page 10: Personal Protective Equipment
Operating instructions Waste cooler V1.5/2023/01 2.3. Personal protective equipment All persons shall ensure that they use protective equipment appropriate to the activities: Wear safety shoes during assembly, Wear eye protection when disposing of the transport and maintenance activities. refrigerant and damaged parts/components. Wear suitable protective gloves during assembly, transport... - Page 11 V1.5/2023/01 Waste cooler Operating instructions CAUTION Danger of slipping due to condensation water escaping and leaking at leaks In the area of the unit, pay attention to possible slipping hazards due to leaking liquids. During installation, make sure that the siphon is fitted properly and is tight. CAUTION Risk of impact on the units during assembly, cleaning and maintenance activities.
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Page 12: Technical Data / Layout
Operating instructions Waste cooler V1.5/2023/01 Technical data / layout 3.1. Nameplate The type plate is located on the side in the unit compartment near the cable outlets or behind the electrical and control connection box. Position name plate Figure 1: Example nameplate Information on the type plate Information IDEAL... -
Page 13: Data Sheet
V1.5/2023/01 Waste cooler Operating instructions 3.2. Data sheet Figure 2: Data sheet 3.3. Layout Figure 3: Layout Page 13 from 35... -
Page 14: Intended Use
Operating instructions Waste cooler V1.5/2023/01 3.4. Intended use The refrigerated cabinet has been specially developed for catering establishments and food production plants and is designed for the storage and cooling of organic waste of all kinds, at temperatures between +2°C and +15°C. Temperature ranges: M1: -1 °C to Climate... -
Page 15: Transport, Handling And Storage
V1.5/2023/01 Waste cooler Operating instructions Transport, handling and storage • As standard, units with glass components are transported in a wooden casing, but the design of the packaging depends on the quotation. • Check the delivery for completeness and transport damage upon receipt. Note any transport damage on the transport documents and have them confirmed. -
Page 16: Assembly, Installation And Commissioning
Operating instructions Waste cooler V1.5/2023/01 Assembly, installation and commissioning 5.1. Installation site NOTE Do not cover the ventilation openings of the cooling unit, overheating will destroy the unit. Unpack the unit and remove all packing material. Remove the protective film. Place the unit on a level surface that can withstand the weight. -
Page 17: Supply Connections
V1.5/2023/01 Waste cooler Operating instructions 5.2. Supply connections In the case of plug-in units, the piping is permanently connected to the refrigeration unit and the refrigeration circuit is filled with refrigerant. The unit is supplied as standard with a 1.5 metre long connection cable with earthing contact plug. The unit is connected to an AC mains supply of 230Volt/50Hz (country-specific, see type plate). -
Page 18: Operating Connections
Operating instructions Waste cooler V1.5/2023/01 5.4. Operating connections DANGER Danger due to electrical voltage on live components The electrical connection must be carried out by an authorised specialist and comply with the applicable standards, regulations and safety provisions. Connect the unit to an AC mains supply with a rated voltage of 220-240Volt/ 50Hz. Fuse the supply line with max.13A(slow). -
Page 19: Commissioning
V1.5/2023/01 Waste cooler Operating instructions 5.5. Commissioning The unit was pre-cleaned in operation after manufacture. Before commissioning, clean the unit again with a suitable cleaning agent to remove any impurities that may have arisen. After installation, wait approx. 2 hours before commissioning so that the refrigerant can be evenly distributed in the refrigerant circuit (only for self-cooled units). -
Page 20: Key Assignment And Control Element
Operating instructions Waste cooler V1.5/2023/01 5.7. Key assignment and control element DESIGNATION FUNCTION Increase value Select menu item or raise shutter Reduce value Select menu item or lower shutter Save settings/changes; acknowledge alarm; setpoint adjustment: press 2 seconds MENU/EXIT Machine settings; close menu item LIGHT Light on (LED lights up);... -
Page 21: Operation
V1.5/2023/01 Waste cooler Operating instructions Operation 6.1. Settings Set the temperature setpoint: 1. Press and hold the OK button for 2 seconds, asset 1 flashes. 2. Increase the temperature with the UP button, reduce the temperature with the DOWN button. 3. -
Page 22: Filling With Waste
Operating instructions Waste cooler V1.5/2023/01 6.2. Filling with waste: The interior is designed for bins of the standardised size 120 L or 240 L, depending on the version. Lift the lid of the bins before adjusting them. Push the waste bin into the refrigerator compartment until it touches the ram protection on the rear wall. This provides the optimum position under the insertion flaps. - Page 23 V1.5/2023/01 Waste cooler Operating instructions Subsequent installation of the winter circuit: 1. Switch off the unit by pulling out the mains plug. 2. Remove the machine compartment cover. 3. Loosen the fixing screw of the unit and pull it out to the front until you have access to the unit capsule.
- Page 24 Operating instructions Waste cooler V1.5/2023/01 8. Re-assemble the unit in the machine compartment and fit the fixing screw. 9. Open the housing of the control unit and change the pin assignment as follows: Figure 11: Circuit board assignment 10. Remove connector X102 from the control board and connect the cables to the corresponding terminals of the double connector supplied.
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Page 25: Decommissioning
V1.5/2023/01 Waste cooler Operating instructions 6.4. Decommissioning DANGER Danger due to electrical voltage on live components THE APPLIANCE IS ONLY DE-ENERGISED WHEN THE MAINS PLUG IS REMOVED FROM THE SOCKET. Cooling mode is set by pressing the ON/OFF button. Pull the mains plug out of the socket to take the appliance out of operation. During the interruption of operation, the doors must remain open to allow the refrigeration unit to air out. -
Page 26: Cleaning And Maintenance
Operating instructions Waste cooler V1.5/2023/01 Cleaning and maintenance It is essential to carry out the following cleaning and maintenance operations to ensure the long-lasting performance of the appliance. The unit must be cleaned daily inside and out in accordance with hygiene regulations to guarantee optimum storage of goods. DANGER Danger due to electrical voltage on live components Before cleaning the refrigeration unit, disconnect the power supply by unplugging the refrigeration unit or... -
Page 27: Condenser Cleaning
V1.5/2023/01 Waste cooler Operating instructions Finishing the cleaning work: Return the unit to its original condition. Check that all screws are tight. After cleaning, all safety components must be checked for proper function. 7.1.1. Condenser cleaning For self-cooled units: Weekly cleaning is recommended for safe, proper operation. Before cleaning the appliance, disconnect the power supply or switch off the appliance with the main switch. -
Page 28: Maintenance
Operating instructions Waste cooler V1.5/2023/01 7.2. Maintenance In addition to the daily cleaning work, service and maintenance by qualified specialists is required at regular intervals. Manufacturer's recommendation: Annual follow-up test according to VDE 0701-0702 by the operator. Prescribed adjustments, service and inspection work must be completed in good time by an authorised service technician. The operating personnel must be informed before starting maintenance or service work. -
Page 29: Malfunction
V1.5/2023/01 Waste cooler Operating instructions Malfunction If the unit is faulty or does not work, check the following points: 8.1. Cooling unit does not work Error Remedy The fuses assigned to the area have failed: Check that the fuses are intact. The protective contact plug is not correctly Check the correct fit or function in another seated in the socket or in a defective socket:... -
Page 30: Alarm And Error Messages On The Control Element
Operating instructions Waste cooler V1.5/2023/01 8th4th Alarm and error messages on the control element The following alarms are shown on the display and provide information about a condition the unit is going through or inform about any errors. Alarm Temperature of cooling unit 1 too high Temperature of cooling unit 1 too low Temperature of cooling unit 2 too high Temperature of cooling unit 2 too low... -
Page 31: Parts Overview/Spare Parts
V1.5/2023/01 Waste cooler Operating instructions Parts overview/spare parts 9.1. Parts overview Figure 16: Parts overview Table 14: Parts overview Position Designation Position Designation Control E(insertion) rail Hinges Plate evaporator Hinged lid gasket Defrost water cup Hinged lid Machine compartment cover AK Door Control panel, display module Plug-in seal AK door... -
Page 32: Spare Parts
Operating instructions Waste cooler V1.5/2023/01 9.2. Spare parts To order the correct spare parts, please provide your supplier or specialist dealer with the unit data indicated on the type plate - type, serial number and date of manufacture. You can also order the required spare parts directly via the online product catalogue. -
Page 33: Disposal
V1.5/2023/01 Waste cooler Operating instructions Disposal 10.1. Disassembly Make your old appliance unusable before disposing of it to prevent misuse and the associated dangers. Disconnect the refrigeration unit from the mains supply. Disconnect all supply lines and remove the mains connection cable. Dismantle the doors if necessary. -
Page 34: Tips For Saving Energy
Operating instructions Waste cooler V1.5/2023/01 10.3. Tips for saving energy Unit doors: o Do not open the unit doors unnecessarily, especially in hot and humid ambient temperatures. Ventilation slots: o Keep the ventilation slots free of goods and price tags. o Check the refrigeration unit regularly for sufficient air circulation. -
Page 35: Appendix
V1.5/2023/01 Waste cooler Operating instructions Appendix: 11.1. List of figures Figure 1: Example nameplate ..................................................12 Figure 2: Data sheet ........................................................13 Figure 3: Layout ..........................................................13 Figure 4: ShockWatch indicator ................................................... 15 Figure 5: Odour stopper ....................................................... 17 Figure 6: Fixing screw power unit ................................................23 Figure 7: Prepare heating tape ..................................................
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