Stella URS 100 Operation Manual

Radio controlled flail mower with tracked undercarriage

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Operation Manual

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JULIAN SMITH

May 29, 2025

what is the procedure for belt replacement

Summary of Contents for Stella URS 100

Page 1 Operation Manual Operation Manual...
Page 2 RADIO CONTROLLED FLAIL MOWER WITH TRACKED UNDERCARRIAGE Operation Manual...
Page 3 Important URS 100 is designed to work on steep slopes. Nevertheless, it is essential to check the conditions of the terrain in which the work is to be carried out before use. Ecotech Italia explains that the machine standing on a surface has a maximum lateral tilt angle of 65 °...
Page 4: Table Of Contents
TABLE OF CONTENTS PURPOSE OF THE MANUAL ........8 DESCRIPTION OF RADIO CONTROL ..... 35 STARTING THE MACHINE ........37 IDENTIFICATION MANUFACTURER AND MACHINE ............10 STOP AT THE END OF WORK ......... 39 NOTES ON CUSTOMER SERVICE REQUEST ..11 EMERGENCY STOP AND RESTART ......
Page 5: Purpose Of The Manual
E-mail: info@ecotechitalia.com or The symbol indicates technical and op- e) necessary for its correct use under safe- the ORIGINAL MANUAL. Stella Engineering GmbH. erational information of special impor- ty conditions; tance, which must not be neglected. – This obligation also applies to transla- –...
Page 6: Identification Manufacturer And Machine
– For each customer service request the missioning is indicated. can be found on our website: data on the type plate, the operating www.stella-engineering.de hours of operation and the type of defect detected. or via the seller/dealer of the machine ECOTECH ITALIA S.R.L.
Page 7: Attached Documentation
GENERAL SAFETY INSTRUCTIONS – The interventions serve the unchanged ty of the harm itself when a person is in – The machine has been designed and built that could get caught in the machine or restoration of the original operation and a hazardous situation.
Page 8: Safety Instructions For Use And Operation
SAFETY INSTRUCTIONS FOR USE AND OPERATION tered performance and financial dam- tools or other material have been left age. near the moving parts or in the danger – The machine must ONLY be used by – Observe the SAFETY INSTRUCTIONS, –...
Page 9: Safety Instructions For Environmental Pollution
SAFETY INSTRUCTIONS FOR ENVIRONMENTAL POLLUTION GENERAL DESCRIPTION OF THE MACHINE – ”URS 100“ is a particularly versatile ra- – Every company is obliged to assess the emissions are within the permissible val- – The use of the machine is possible in environmental impact of its activities ues.
Page 10: Description Of Main Components
DESCRIPTION OF MAIN COMPONENTS Charger Fuel tank Radio control Air filter engine Tank Hydraulic system Roll bar Internal combustion engine Fixed motor protection cover Battery Negative acting hydraulic Heat exchanger Hydraulic system safety parking brake Exhaust with muffler Crawler chain Radio control receiver Mower deck Trailer hitch...
Page 11: Description Of Safety Devices
DESCRIPTION OF THE SAFETY DEVICES The machine is equipped with safety devices in order to minimize the risks during 12 V socket the operation between man and machine. Ignition lock Engine control light Battery switch Alternator indicator light G – H Control panel Operating hours counter A) Roll bar: safety device that protects F) Emergency stop switch: safety cont-...
Page 12: Remaining Risks
IMPROPER USE Fixed separating guard: Safety device Important (made of rubber) to protect the operator from protect the operator from ejected When the warning light comes on, refuel Misuse: Reasonably foreseeable misuse that is not specified in the manual and which material.
Page 13: Technical Data
TECHNICAL DATA OUTSIDE AREAS – The figure shows the hazardous areas – The operator must position himself in during normal machine operation. the areas indicated in the illustration to – The areas surrounding the work area the machine to avoid being in the ma- must be marked and adequately se- chine’s path of travel or being struck by cured to prevent access by third parties.
Page 14: Safety And Instruction Signs
SAFETY AND INSTRUCTION SIGNS The figure shows the used signals and the list gives a description of the residual Danger signs Mandatory signs ▀ ▀ risk represented. A) Sign advising not to touch hot surfaces H) Sign for reading the operation and main- with upper limbs or other parts of the tenance manual.
Page 15: Instructions For Transport And Handling
INSTRUCTIONS FOR TRANSPORT AND HANDLING LOADING, TRANSPORT AND UNLOADING (WITH PALLET) – The personnel authorized for handling – Do NOT stack the packages in order not – Transport can be carried out by different – Do not stack packages to avoid damage (loading and unloading) must have rec- to damage them.
Page 16: Delivery Of The Machine And Start-Up Time
DELIVERY OF THE MACHINE AND START-UP TIME LOADING, TRANSPORT AND UNLOADING (WITHOUT PALLET) Depending on the agreement with the dealer, the machine can be delivered or – Transport the machine with the help of the points provided for this purpose. directly picked up by the buyer.
Page 17: Recommendations For Use And Operation
RECOMMENDATIONS FOR USE AND OPERATION DESCRIPTION OF THE MACHINE CONTROLS – The machine must ONLY be used by – Use the machine ONLY for the applica- The figure shows the main controls and the list shows their description ONE operator who has been trained, tions and methods intended by the man- and function.
Page 18: Description Of Radio Control
DESCRIPTION OF RADIO CONTROL D) Fuse box: Contains the fuses to protect The figure shows the main controls and the list shows their description – The control must remain ”blocked“ until the electrical system. normal operating conditions are re- and function. stored.
Page 19: Starting The Machine
STARTING THE MACHINE H) Potentiometer: Control element for O) Pushbutton: command to connect the setting the maximum driving speed of radio control to the machine control el- the machine. ement of the acoustic signal generator. The illustration shows the points of intervention and gives a description of the procedures.
Page 20: Stop At The End Of Work
STOP AT THE END OF THE WORK 6. Set the control element F to ”OFF“ to – Actuate control element Q to increase The figure represents the intervention points and gives a description switch off the knives. the engine speed to the maximum val- of the procedures.
Page 21: Emergency Stop And Restart
EMERGENCY STOP AND RESTART 6. Turn the key D to ”0“. 7. Turn the key B to ”0”, remove it and ap- The figure shows the points of intervention and gives a description ply the protection. of the procedures. Important –...
Page 22: Restart After Stop Due To Engine Shutdown
RESTART AFTER STOP DUE TO ENGINE SHUTDOWN 1. In case of imminent danger, press the 4. Unlock the emergency stop switch V emergency stop switch V. The machine stops automatically in the event of an excessive load with a deliberate operation. –...
Page 23: Instructions For Use
FUEL REFUELING INSTRUCTIONS FOR USE – Always refuel off the machine and in The following are the instructions for use that must be followed for 1. Remove the cap and fill the tank without a well-ventilated area. filling it completely (max. 18 liters). normal operation of the machine.
Page 24: Towing The Defective Machine
Important chine and radio control must be switched – Before each use, make sure both visual- 1. Attach the rod to the recovery hook A of off. Check and eliminate the cause of ly and acoustically that the machine is in the machine and to that of the towing Towing may only be carried out over short distances at a speed of maximum...
Page 25: Disassembly/Assembly Of The Caterpillar Tracks
DISASSEMBLY / ASSEMBLY OF THE CATERPILLAR TRACKS The figure represents the intervention points and gives a description of the ASSEMBLY OF THE CATERPILLAR procedures. TRACKS 1. With the machine lifted, as described in points 3 and 4 of the previous section. 2. Tighten the nut C until the caterpillar track is optimally tensioned (see ”Ten- sioning the caterpillar tracks”).
Page 26: Tensioning The Crawler Chains
TENSIONING THE CRAWLER CHAINS LUBRICATION OF THE CHAIN TENSIONER The figure represents the points of intervention and gives a description The figure shows the lubrication points and how to proceed. of the procedures. 1. Follow the procedure for ”Disassem- 3. Follow the procedure for ”Mounting the bling of the caterpillar tracks“.
Page 27: Restarting The Machine
TABLE OF SCHEDULED MAINTENANCE INTERVALS – To prevent the surfaces from rusting, the where there are or which show signs of areas where the paint has come off or wear must be painted. Keep the machine in maximum performance condition and perform scheduled according to the frequency and methods specified by the manufacturer.
Page 28 Table 2: Maintenance intervals Every working day Every 50 operating hours Component Intervention to be performed Reference Component Intervention to be performed Reference Clean from working residues Fuses Check fuses integrity Tightening of screws and bolts Alternator Check alternator cable Check for oil or fuel leaks Check cable Engine starter...
Page 29: Table Of Lubricants And Hydraulic Oils
CHARGING THE LITHIUM BATTERY (12 V) Every 4000 operating hours or every 2 years The figure represents the points of intervention and gives a description of the Component Intervention to be performed Reference procedures. Entire machine Replace fuel hoses 1. Place the machine on a stable and flat Every 4000 hours or every 4 years surface.
Page 30: Checking The Hydraulic Oil Level
CHECKING THE HYDRAULIC OIL LEVEL CHECKING THE ENGINE OIL LEVEL The figure illustrates the points of intervention and gives a description The figure illustrates the points of intervention and gives a description of the of the procedures. procedures. 1. Place the machine on a stable and flat 6.
Page 31 INSPECTION AND CLEANING OF THE ENGINE AIR FILTER CHANGE ENGINE OIL The figure illustrates the points of intervention and gives a description of the The illustration shows the points of intervention and gives a description of the procedures. procedures. Caution – Warning 1.
Page 32: Change Engine Oil Filter
CHANGE ENGINE OIL FILTER MAINTENANCE OF THE HYDRAULIC SYSTEM The illustration shows the points of intervention and gives a description of the Caution – Warning procedures. The maintenance operations are as listed: Protect hands and body from high pres- 4. Remove the oil from the engine accord- sure fluids immediately after the end of –...
Page 33: Change Hydraulic Oil
CHANGE HYDRAULIC OIL Important Caution – Warning To ensure proper lubrication and viscosity in the hydraulic pumps, the hydraulic oil must be changed at regular intervals. Use the oils recommended by the manu- The oil level must ALWAYS be checked facturer.
Page 34: Change Hydraulic Oil Filter
CHANGE HYDRAULIC OIL FILTER REPLACEMENT OR REVERSAL OF THE CUTTING BLADES The filter may only be replaced with original components and before it is The figure illustrates the points of intervention and gives a description of the completely contaminated. procedures. Caution –...
Page 35: Inspection Of The Electrical System
INSPECTION OF THE ELECTRICAL SYSTEM Table 4: Description of the fuses Pos. Description Unit Value This is a SURVEILLANCE that must be carried out with the utmost care to avoid General electrical system damage to the equipment that could affect the correct operation of the machine. Hydraulic negative brake Insert Knife –...
Page 36: Replace Fuses
MALFUNCTION INFORMATION Malfunction Cause Remedy Check oil level and top up NOTE Continuous if necessary. If the problem Oil alarm Since most of the malfunctions are fore contact the authorized after-sales switched on persists, contact Honda caused by improper use of the machine, service carrying out any intervention, customer service.
Page 37 Malfunction Cause Remedy Malfunction Cause Remedy Rear yellow ”fuel Fastening screws lose Check tightening of screws Fuel level less reserve“ indicator light refuel Excessive vibrations Knife damaged Replace knife than 1/4 switched on Foreign body in the achine Remove foreign body There is no fuel refuel Carry out the procedure for...
Page 38: Ec Declaration Of Conformity
(Anh. II-A Directive 2006/42/EC) Manufacturer: ECOTECH ITALIA SRL via Copernico, 85 47122 Forlì FC – ITALY, declares under its sole responsibility that the machine: Radio controlled flail mower Model: URS 100 Seriennummer: XXXXX Motor: Honda iGXV800 Typ: H27 Panther Year of manufacture: 2020 - 2021 Measured sound power level: LwA 104 dB...
Page 39 WIRING DIAGRAM FUSES...
Page 40: Wiring Diagram Machine
WIRING DIAGRAM MACHINE...
Page 41: Wiring Diagram Radio Control
WIRING DIAGRAM RADIO CONTROL KEY WIRE COLOURS A = ORANGE B = BLUE E = PURPLE G = YELLOW M = BROWN N = BLACK P = PINK R = RED S = GREY V = GREEN W = WHITE AZZ = LIGHT BLUE GB = YELLOW-BLUE AR = ORANGE-RED...
Page 43 Stella Engineering GmbH Schlosserstrasse 22 DE-51789 Lindlar www.stella-engineering.de Tel: +49 (0)2266 46320-0...