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Summary of Contents for Master FVR850
- Page 1 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com OPERATION MANUAL FVR850 Vibratory Road Roller P E R F O R M A N C E · E F F I C I E N T · R E L I A B L E...
- Page 2 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com Master sincerely thanks you for selecting the Plate Compactor Machine. For your Safety and proper operation, before you start to operate or carry out any maintenance on this equipment, YOU MUST READ and STUDY this manual carefully.
- Page 3 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 1. Foreword Thanks for purchasing our product! This manual provides information and procedures to safely operate and maintain this model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual.
- Page 4 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. NOTE is the safety alert symbol. It is used to alert you to...
- Page 5 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com Note: Contains additional information important to a procedure 2.1 Operating Safety Familiarity and proper training are required for the safe operation of WARNING equipment. Equipment operated improperly or by untrained personnel dangerous. Read...
- Page 6 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 2.1.4 ALWAYS remain seated at all times while operating the machine. 2.1.5 ALWAYS remain aware of changing surface conditions and use extra care when operating over uneven ground, on hills, or over soft or coarse material.
- Page 7 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 2.1.11 ALWAYS operate the machine with all safety devices and guards in place and in working order. 2.1.12 NEVER allow anyone to operate this equipment without proper training. People operating this equipment must be familiar with the manual.
- Page 8 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 2.2.1 DO NOT smoke while operating the machine. 2.2.2 DO NOT smoke when refueling the engine. 2.2.3 DO NOT refuel a hot or running engine. 2.2.4 DO NOT refuel the engine near an open flame 2.2.5 DO NOT spill fuel when refueling the engine.
- Page 9 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com WARNING order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. 2.3.1 DO NOT attempt to clean or service the machine while it is running.
- Page 10 ALWAYS switch off the power supply at the battery disconnect before adjusting or maintaining the electrical equipment. 2.3.10 ALWAYS do Periodic Maintenance as recommended in the Operator’s Manual. 2.4 Safety Labels master machines use international pictorial labels where needed. These labels are described below: Label Meaning...
- Page 11 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com CAUTION! Read and understand the supplied Operator’s Manuals before operating this machine. Failure to do so increases the risk of injury to yourself or others. CAUTION! Lifting point Hydraulic oil reservoir level Hydraulic oil reservoir fill...
- Page 12 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com CAUTION! Lifting point 3. Technical Data 3.1 Engine Item No. FVR900P/900DC Engine Engine Type 4-stroke, 3 cylinder, water cooled Engine Make Perkins Engine Model Perkins 403D-1/HONDA GX630 Rated Power 25/20 Displacement Engine Speed—full load rpm 2800 Engine Speed—idle...
- Page 13 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 3.3 Lubrication Item No. FVR900P/900DC Lubrication Engine Lubrication type API, CH Premium grade, Anti-wear hydraulic Hydraulic System type fluid 10W30 Shell Alvania RL2 Grease Rear Drum Drive Bearings type Hand-held grease gun Sealed Bearings—No lubrication...
- Page 14 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com Hand brake Vibration motor Seat Front support ROPS Water tank Fuel filler Rear frame scraping board Rear wheel 4.2 Application This machine is designed as a lightweight roller to be used in the compaction of sub layers and finish layers of asphalt on roads, driveways, parking lots, and other types of asphalt-covered surfaces.
- Page 15 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 4.3 Recommended Fuel The engine requires regular grade unleaded diesel. Use only fresh, clean diesel containing water or dirt will damage fuel system. Consult engine Owner’s Manual for complete fuel specifications. 4.4 Before Starting Before starting the machine, check the following: •...
- Page 16 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 4.5.3 Check that the parking brake is set . 4.5.4 Turn the ignition switch to start the engine. If exciter indicator light is on, turn vibration off. CAUTION: Do not crank the engine starter for more than 15 seconds at one time.
- Page 17 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com CAUTION: Avoid parking the roller on a hill or an incline. If the roller must be parked on a hill, block the drums in addition to setting the brake to prevent the roller from moving.
- Page 18 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com switch vibration off should it come on while cranking the engine. 4.10 Watering System The watering system is controlled by two valves, one for each drum. The valve handles are located to the right of the operator. Rotate the valve handles to control the amount of water being applied to the drum.
- Page 19 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com capable of supporting the ROPS. 4.12.2 Loosen the screws (one on each side) without removing them. 4.12.3 Raise the ROPS to the upright position. 4.12.4 Insert the screws into the holes and torque all screws to 120 Nm (88 ft.lbs.).
- Page 20 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 4.14 Operation on Slopes When operating on slopes or hills special care must be taken to reduce the risk of personal injury or damage to the equipment. Always operate the machine up and down hills rather than from side to side. For safe operation and for protection of the engine, continuous duty use should be restricted to front/rear slopes of 17°...
- Page 21 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 5.1 Routine maintenance 5.1.1 Every 10 hours in maintenance 1) Engine oil The engine is placed in a horizontal position, check the engine oil level, if the oil level is not between the scales, please add.
- Page 22 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com Exhaust oil when oil is still warm.Tighten the plug and fill in oil. 2) Replace hydraulic oil Exhaust oil when hydraulic oil is still warm. Clean the inner of the tank and fill in the hydraulic oil to the level. Start up engine and idle 2-5 minutes then turn off engine and check oil lever again, fill in to the level if oil level is low.
- Page 23 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com Remove the filler cap drain screw, and washer. Drain the oil into a suitable container. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid which drains off.
- Page 24 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com drum, and readjust as necessary. Note: A large deflection of the scraper bar indicates excessive preloading of the rubber shockmounts, which will result in premature scraper wear. 5.6 Grease Fittings Articulated Joint: The articulated joint is equipped with grease fittings for lubrication.
- Page 25 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com clean will help avoid costly Major sources of hydraulic system contamination include: • Particles of dirt introduced when the hydraulic system is opened for maintenance or repair • Contaminants generated by the mechanical components of the system during operation •...
- Page 26 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com ROADWAY recommends the use of a good petroleum-based, anti-wear hydraulic oil in the hydraulic system of this equipment. Good anti-wear hydraulic oils contain special additives to reduce oxidation, prevent foaming, and provide for good water separation. When selecting hydraulic oil for your machine, be sure to specify anti-wear properties.
- Page 27 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com changing the hydraulic oil. 5.11 Changing Hydraulic Oil & Filter All oils eventually shear or thin out with use, reducing their lubricating ability. In addition, heat, oxidation, and contamination may cause the formation of sludge, gum, or varnish in the system. For these reasons, it is important to change the hydraulic oil at specified intervals.
- Page 28 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com 5.12.4 With the engine still running at idle, move the control slowly back and forth from forward to reverse for a short time to bleed air trapped in the drive circuit. 5.12.5 Increase the engine speed, and operate all controls to bleed the remaining air from the hydraulic lines.
- Page 29 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com the articulation joint. Place slings or chains through each lifting eye on the machine (4 places). Use four slings or chains with a minimum length of 2 meters (6 feet) on each leg connected to a central lifting device, OR...
- Page 30 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com • Change the engine oil. • Remove any dirt from the cooling fins on the engine cylinders and on the blower housing. • Remove the battery from the machine and charge it periodically.
- Page 31 Henan Master Machinery Co., Ltd Tel:(+86)17737606271 www.mastermachinerys.com...
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