Summary of Contents for Horizon Fitness FT 2200 FRONT TANK
- Page 1 Operators Manual FT 2200 FRONT TANK Keep Operations Manual In A Safe Place Ensure Operating Instructions Are Read Prior To Starting Up regeneration through innovation ISSUE: V1.0 - August 2023...
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Page 3: Table Of Contents
Contents 1.0 - User Information 6.1.3 - Parking 1.1 - Preface 6.2 - Tanks 1.2 - Customer Service & Warranty 6.2.1 - Accessing the tank 1.3 - Liability 6.2.2 - Opening the hopper lid 2.0 - General Safety Information 6.2.3 - Closing the hopper lid 2.1 - Intended Use 6.2.4 - Adjusting the hopper lid 2.2 - Spare Parts... -
Page 4: User Information
1.0 - User Information 1.1 - Preface This operator’s manual covers the FT2200 Front Tank. Before commissioning and use of the implement, read and comply with the operating instructions within this manual. Please also observe the safety notes and instructions as indicated and retain this document for future reference. All persons working on the machine such as operators, maintenance personnel and transport operatives must read and adhere to the instructions and information contained within this manual. -
Page 5: Customer Service & Warranty
1.2 - Customer Service & Warranty Horizon Agricultural Machinery Ltd. wants you to be completely satisfied with your machine and the services we provide. Occasionally problems can occur. Most commonly encountered problems and their solutions are contained within this operator’s manual. However, if the fault is not rectified by following the contained procedures or is not discussed in this manual, your local dealer/Horizon Agricultural Machinery Ltd. -
Page 6: General Safety Information
2.0 - General Safety Information Horizon Agricultural Machinery Ltd. have built this implement in accordance with the latest technical standards and safety regulations. The risks of injury/death to the operator, third parties or damage to the implement or other material assets can still occur during use. Please read and comply with all information contained within this manual prior to usage of the implement. -
Page 7: Safety Symbol Representation
2.3 - Safety Symbol Representation This operating manual highlights certain warnings and safety information as shown below. They are categorised based upon the severity of risk (Danger, Warning, Caution). They appear as follows: DANGER Indicates a danger with high risk that will result in death or serious bodily harm (such as loss of limb or long term harm) if not avoided. -
Page 8: Warning Decals
2.4 - Warning Decals Warning decals are affixed to the implement to warn of hazards and residual risks. They are an essential part of the safety equipment required for safe implement operation. Stickers must be kept clean, with any damaged or illegible stickers being immediately replaced. If the operator is replacing a component that has a safety sticker fitted, the warning sticker must also be ordered alongside the part and fitted to the component prior to its attachment to the implement. -
Page 9: Content Of Warning Decals
2.4.2 - Content of Warning Decals Part Image Description Part Image Description Number Number 1012257 The contents of the 1012258 Do not stand between operator manual should the tractor and imple- be read prior to ma- ment when the tractor chine use to allow for is moving for hitching safe operation. -
Page 10: Personnel Training
should only be removed when all components have come to rest, and the machine is secured against unexpected start up. 2.6 - Personnel Training Misuse of agricultural machinery can cause accidents with severe outcomes, such as serious injuries, property damage or even fatalities. Consequentially, only personnel trained and instructed on this implement may work on or with it. -
Page 11: Safety In Traffic
• Safety shoes • Safety gloves • Eye protection (safety goggles/glasses) • PPE appropriate for the handling of dressed seed or fertiliser and Liquid fertiliser products (PPE equipment appropriate to the manufacturer’s instructions e.g. respirator, safety gloves and eye protection) •... -
Page 12: Hitching/Unhitching
2.9.3 - Hitching/Unhitching Failure to correctly connect the implement to the tractor can result in severe accidents or property damage. Connecting and disconnecting the implement to the tractor can be found in section 6.1, however there are still several risks when performing this procedure. When making any connections or disconnections between the implement and the tractor all systems should be de- pressurised, and personnel should never enter the space between the implement and machine. -
Page 13: Dressed Seed & Fertiliser
The technical limitations for this machine are as follows: Along the contours: 10% left and right Along the gradients; 10% up and down the slope Operational Speeds: ≤12 Kph Transporting Speeds: Refer to Tractor Manufacturers Manual for details on tire pressures & speeds. The implement must be empty prior to any road transport operations. -
Page 14: Modification & Conversions
2.13 - Modification & Conversions Any structural changes, modifications or conversions require the written approval of Horizon Agricultural Machinery Ltd. Structural changes may affect the function and operational safety of the implement. Any modifications made without the prior written approval will void any warranty claim. -
Page 15: Technical Data
3.0 - Technical Data 3.1 - Machine Specifications Transport Width (m) 2.55 Transport Height (m) 1.60 Length (m) 1.45 Permissible Axle Load See Rating Plate Weight* (Unladen) 825kg Hopper Opening 1.9m x 0.9m Hopper Capacity (2 Tank) 2200 Litre 60/40 Split Transport Speed Refer to Tractor Manufacturers Manual for details on tire pressures &... -
Page 16: Ft2200 Dimensions
3.2 - FT2200 Dimensions 1.45 2.55 1.94 Dimensions in meters. 3.3 - Serial Number Plate The machine’s serial numbering plate along with its CE and UKCA marks are located on the rear left hand side leg of the chassis. -
Page 17: Tractor Requirements
3.4 - Tractor Requirements WARNING: The tractor must meet the requirements outlined below to be able to use the machine as intended. Observe the maximum permissible axle, total weight and tyre load-bearing capacities for the tractor. Failure to do so may cause a severe accident due to insufficient stability, braking power and tractor steering capacity. -
Page 18: Data Required
Due to the differing variants, equipment specifications and modular nature of the equipment the implement should be weighed separately to determine its weight prior to the calculations below being undertaken. 3.5.1 - Data Required Tractor curb weight See tractor operating manual. -
Page 19: Calculating Ballasting Requirements
3.5.2 - Calculating Ballasting Requirements Minimum Front Ballasting Requirements with rear implement Enter the calculated result into the table Calculation of the front axle load of the tractor Enter the calculated result into the table and the permissible value from the tractors operating instructions Calculation of the total combined weight (Implement+ Tractor) Enter the calculated result into the table and the permissible value from the tractors operating... -
Page 20: Machine Commissioning
4.0 - Machine Commissioning IMPORTANT: Loading and unloading operations should only be carried out by specially trained personnel. DANGER: Increased danger of accidents during commissioning and unloading of the machine. Observe all safety notes from the safety chapter. 4.1 - Machine Delivery The FT2200 Front Tank is typically delivered on a pallet in a trailer. -
Page 21: Machine Transport
and remove it from its storage location. 3. Lower the implement onto a pallet for transport. 4. Unhitch the tractor from the implement. Before unhitching, ensure the tractor is parked with its parking brake activated and the engine turned off. 5. -
Page 22: Product Description
5.0 - Product Description 5.1 - Main Assembly Groups 1. Lid 5. Fold Down Access Step 2. Tank 6. Toolbox 3. Baskets 7. Metering Units 4. Chassis Leg 8. Lighting 5.2 - Area Cut Out Switch The FT2200 is fitted with an area cut out switch to automatically cut off the tank when the rear seeding implement is raised. -
Page 23: Hydraulic Connections
5.3 - Hydraulic Connections Check the service pressure of the tractor’s hydraulic system, ensuring it does not exceed a maximum pressure of 210 bar / 21 MPa. When connecting, ensure that the hydraulic couplings are correctly positioned to avoid any risk of hydraulic fluid escaping. Hydraulic lines have coloured fittings along with a +/- sign for dual action controls, so the user can easily connect these to the spool valves on the tractor. -
Page 24: Electrical Connections
5.4 - Electrical Connections There are 3 types of electrical connections between the implement and tractor as shown below. All connections are required for the proper functioning of the implement. Electrical Connection Type Function Current Rating/Fuse Anderson Connector Powering the RDS 2x 60 Amp Control system 7 Pin Lighting... -
Page 25: Operations
6.0 - Operations Whenever working on the implement pay attention to the warning instructions. 6.1 - Machine Coupling & Parking DANGER: Personnel must keep clear of the area between hitch and the implement whenever the tractor is moving. Failure to do so means personnel can become trapped between the 2 and severely injured. -
Page 26: Transport Position
7. Manoeuvre the tractor away from the implement. 6.2 - Tanks The FT 2200 Front Tank is equipped with 2 hopper chambers, with a metering unit under each chamber to dose product. The hoppers can be accessed to fill through the lid at the top of the front tank. -
Page 27: Accessing The Tank
operational requirements. WARNING: Hands and fingers must be kept clear of the hopper lid when opening and closing due to risk of entrapment. Gas struts must be replaced if they weaken over time. 6.2.1 - Accessing the tank The hopper tank should be accessed by using the fold down step at the front of the FT2200 Front Tank. -
Page 28: Opening The Hopper Lid
WARNING: When unfolded the step ladder can be a trip hazard, pay attention to the location of the step to ensure there are no accidents. 6.2.2 - Opening the hopper lid CAUTION: Do not open the hopper lid when the fan is running. Hoppers are pressurised. -
Page 29: Adjusting The Hopper Lid
6.2.4 - Adjusting the hopper lid The Hopper lid is adjustable and MUST be checked regularly to ensure there is no air escaping when the fan is operating. WARNING: Operators should use the supplied folding step when working on the hopper lid. -
Page 30: Loading The Hoppers
6.2.5 - Loading the hoppers DANGER: Operators are working at height when accessing the hopper, slips and falls can result in serious injuries. Operators should use the supplied hand rails when accessing the top of the hopper, never standing or walking on top of a closed lid. DANGER: Do not stand under big bags. -
Page 31: Pressure Monitoring
5. Open the flap at the bottom of the injector box assembly under the meter. 6. Manually turn the meter to remove the last of the product from the hopper. 7. Close the flap in the injector box assembly and the inspection drain door. 8. -
Page 32: Seed Level Sensors
Normal Operating Faulty Operating Range Range 6.2.8 - Seed Level Sensors The FT2200 Front Tank has 2 seed level sensors per tank fitted as standard. 6.3 - Pneumatic Seed Transport System WARNING: Wear manufacturers recommended PPE when working with dressed seed. -
Page 33: Fan Speed
IMPORTANT: If airflow is too slow product flow will stagnate and remain in the hoses. This in turn can cause blockages. If the airflow is too fast product will not be distributed evenly, or may bounce out of the seed trench. IMPORTANT: Fan speed, product conveyance and delivery to all coulters must be checked when sowing begins &... -
Page 34: Injector Box Assembly
6.3.3 - Injector Box Assembly At the bottom of the metering unit is the injector box assembly. Seed metered by the metering unit assembly is picked up by the airflow from the fan, pulling the seed away from the metering unit and towards the distribution heads of your attached implement. -
Page 35: Fan Checks & Maintenance
When the lever is in the centred position product flows into both distribution heads. When being used in this application the metering rotors must be symmetrical to allow for accurate rate application. With the lever adjusted to one side the product will be introduced to the airflow on the side opposite of the lever. -
Page 36: Calibration
6.4.1 - Calibration For detailed information please refer to Section 5 - Product Calibration of the supplementary Operators Manual - Calibration and Operation. CAUTION: Rotating parts can catch on loose clothing and inflict injury. CAUTION: Wear safety equipment to protect from seed dressing, dust and foreign material entering eyes, ears, and airways as per manufacturers instructions. - Page 37 Calibration Preparation 1. Make sure the implement is parked on level ground and if attached to a tractor ensure the parking brake is engaged. 2. Make sure the fan is disengaged and isolated from restarting. 3. Pull the over-centre clamps (1) to open the polyurethane flap (2) on either side of the injector box.
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Page 38: Machine Maintenance & Care
7.0 - Machine Maintenance & Care WARNING: It is highly recommended that the implement is parked on a hard surface prior to any maintenance working being undertaken. The implement and tractor should be secured from restarting, and measures should be taken to make sure the implement is secure from dropping if hitched and raised. -
Page 39: Appendix
Appendix Metric Screw Torques Metric Screw Tightening Torques - Nm Size Ø Pitch Bolt Class (mm) (mm) 10.9 12.9 Wheel Nuts 10.4 10.4 15.3 17.9 11.5 17.2 1.25 13.6 16.8 14.5 18 26.6 33 1.25 1.75 1.25 222 275 248 307 305 376 337 416 1090 510... -
Page 40: Imperial Screw Torques
Imperial Screw Torques Imperial Screw Tightening Torques - Nm Size Ø Strength 2 Strength 5 Strength 8 (No Marks on head) (3 Marks on head) (6 Marks on head) Inches mm Coarse Fine Coarse Fine Coarse Fine Thread Thread Thread Thread Thread Thread... -
Page 41: Ft2200 Electrical Systems Arrangement
FT2200 Electrical Systems Arrangement... -
Page 42: Ft2200 Hydraulic Systems Arrangement
FT2200 Hydraulic Systems Arrangement... - Page 44 regeneration through innovation T: (0) 1945 440 999 W: horizonagriculture.com E: info@horizonagriculture.com Horizon Agricultural Machinery Ltd, Registered in England: 5930757 Cliftons Bridge, Fishergate, Sutton St, James, Spalding, Lincolnshire, PE12 0EZ...
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