Lemmer Line-Pro LP-5500 Owner's Manual

Line striping system

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

LP-5500 Line-Pro

WARNING..Read all instructions carefully before assembling components and operating sprayer. Incorrect procedure

could result in damage to the unit, severe personal injury and/or property damage. When spraying flammable materials,

sprayer must be placed at least 20 feet from target in a well-ventilated area. Vapours can be ignited by static discharge or

electrical sparks and result in severe personal injury. LEMMER airless sprayers generate high fluid pressure. Improper

use could result in an injection injury.

VANCOUVER

OWNER'S MANUAL

LP-5500 LinePro

Gas powered airless

•

CALGARY

•

TORONTO

•

MONTRÉAL

Table of Contents

Troubleshooting

Need help?

Do you have a question about the Line-Pro LP-5500 and is the answer not in the manual?

Questions and answers

Summary of Contents for Lemmer Line-Pro LP-5500

Page 1 20 feet from target in a well-ventilated area. Vapours can be ignited by static discharge or electrical sparks and result in severe personal injury. LEMMER airless sprayers generate high fluid pressure. Improper electrical sparks and result in severe personal injury. LEMMER airless sprayers generate high fluid pressure. Improper use could result in an injection injury.
Page 2: Table Of Contents
HANDLE THIS UNIT AS YOU WOULD A LOADED FIREARM! HIGH PRESSURE SPRAY CAN CAUSE EXTREMELY SERIOUS INJURY. OBSERVE ALL WARNINGS! All Service Procedures to be performed by an Authorized LEMMER Service Center ONLY. NO MODIFICATIONS or alterations of any LEMMER Equipment or part is allowed.
Page 3: Safety Warnings
11) Only use spray guns and hoses supplied by Lemmer. 11) N'utiliser que les pulvérisateurs et les tuyaux flexibles fournis par User assumes all risk and liability when using spray guns Lemmer.
Page 4 WARNINGS NOTE TO PHYSICIAN: Injection in the skin is a traumatic MEDICAL ALERT - Airless Spray Wounds injury. It is important to treat the injury surgically as soon as If any fluid appears to penetrate your skin, get EMERGENCY possible. DO NOT DELAY treatment to research toxicity. Tox- MEDICAL CARE AT ONCE.
Page 5 WARNINGS - CONTINUED GROUNDING ALWAYS INSPECT SPRAYING AREA Keep clear of moving parts when starting or operating Ground the sprayer and other components in the system the sprayer. Do not put your fingers into any openings to reduce the risk of static sparking, fire or explosion which to avoid amputation by moving parts or burns on hot can result in serious bodily injury and property damage.
Page 6 WARNINGS - CONTINUED AVOID COMPONENT RUPTURE PREVENT STATIC SPARKED FIRE/ EXPLOSIONS This sprayer operates at 3000 psi (205 bar). ALWAYS be ALWAYS be sure all equipment and objects being sprayed sure that all components and accessories have a maximum are properly grounded. ALWAYS ground sprayer, paint working pressure of at least 3000 psi to avoid rupture bucket and object being sprayed.
Page 7: Setting Up
2. FILL THE PACKING NUT/WET CUP to spill any fuel. a. Close the fuel shutoff valve. Fill the Packing Nut/Wet Cup 1/3 full with LEMMER Throat b. Use only clean, fresh, well-known brands of unleaded Seal Oil (TSO). FIG 1 BELOW.
Page 8: How To Flush
HOW TO FLUSH 1. Be sure the gun safety latch is engaged and there FIG. 2 is no spray tip in the gun. Refer to Fig. 2. Refer to your separate instruction manual provided with your gun on its safety features and how to engage safety latch. 2.
Page 9: Starting Up
STARTING UP c. Use lowest engine speed to allow the clutch to stay 1. LEARN THE FUNCTIONS OF THE engaged while striping, and only disengaging when CONTROLS. you stop. PRIME/PRESSURE (PR) RELIEF VALVE is used to d. If more coverage is needed, use a larger tip rather than prime pump and to relieve pressure from gun, hose and tip.
Page 10: Pressure Relief Procedure
2. Keep the displacement pump packing nut/wet cup 1/3 tightened enough to stop leakage only, but not any tighter. full of LEMMER Throat Seal Oil at all times. The TSO OVERTIGHTENING WILL DAMAGE THE PACKINGS helps protect the packings and rod.
Page 11: Line Striping Operation
LINE STRIPING OPERATION 1. CHOOSE THE GUN ARM POSITION 5. ALIGN SWIVEL WHEEL ASSEMBLY There is a hole in each corner of the striper frame, in which STRAIGHT LINES the gun arm can be mounted. In a standard set up, the gun a.
Page 12: Airless Spray Gun Operation
AIRLESS SPRAY GUN OPERATION SPRAY FIG. 7 Attach spray gun to airless unit and tighten fittings securely. GUN SAFETY LATCH GUN SAFETY IN LOCKED POSITION LATCH Set the gun safety latch. (Also may be called gun safety lock, or trigger lock) * The gun safety latch should always be set when the gun is not being triggered.
Page 13: Airless Spray Gun Assembly
AIRLESS SPRAY GUN (L032-036) FIG. 11 PARTS LIST FIGURE 11 Item No. Part No. Description Gun Seat Assembly L032-421* Gasket-Seat L032-422* Ball Assembly L032-423* Gun Seat Adapter L032-424 Trigger Guard L032-425 Trigger Pin L032-426 Gun body Actuator Pin (2) L032-427 Gun Plate L032-428 L032-429*...
Page 14: Airless Spray Gun Troubleshooting
AIRLESS SPRAY TROUBLESHOOTING DEFECTS CAUSE CORRECTION Coarse spray Low pressure Increase the pressure Excessive fogging High pressure Reduce the pressure to satisfactory pattern distrabution (overspray) Material too thin Use less thinner Patten too wide Spray angle too large Use smaller spray angle tip Pattern too narrow Spray angle too small use larger spray angle tip ( if coverage is OK, try tip in same...
Page 15: Rev Tips
LINE STRIPING TIP CHART NOTE: STRIPING TIPS SHOULD NOT BE USED FOR REGULAR SPRAYING. for Striping 2-15 L005-300 4-15 L005-301 4-17 L005-303 2-19 L005-304 4-19 L005-305 4-21 L005-306 REVERSIBLE STRIPING TIP SIZE CHART TIP FOR STRIPING FAN WIDTH (6” FROM SURFACE) ORIFICE SIZE (INCHES) INCHES MILLIMETERS...
Page 16: Servicing Fluid Pump
7. Tighten packing nut clockwise until resistance is felt against the Belleville Springs, go 3/4 of a turn more. Put five drops of LEMMER Throat Seal Oil in the packing nut. FIG. 12 8. Run the machine at full pressure for several minutes.
Page 17: Servicing Outlet Valve
SERVICING THE OUTLET VALVE FIG. 13 DISASSEMBLY OF THE OUTLET VALVE 1. Disconnect the Fluid Pump following instructions on page 14. 2. Place piston holder in a vise. Slide piston into the holder & lock in place with a 3/8” dowel. 3.
Page 18: Packing Replacement Procedures
PACKING REPLACEMENT PROCEDURES 13. Take the packing holder & replace the white O-ring & DISASSEMBLY OF THE FLUID PUMP the black O-ring with new ones from the packing kit. REFER TO FIGURE 15 & 16 14. Slide the packing holder over the top of the upper 1.
Page 19 PACKING REPLACEMENT PROCEDURES FIG. 16 PARTS LIST FIGURE 15 & 16 PARTS LIST FIGURE 15 & 16 CONT Item No. Part No. Description Item No. Part No. Description L045-116* Male Gland Piston with valve L045-115 L045-141* Packing Polyethylene L045-144* Spacer L045-142* Female Adaptor L045-145* Belleville Springs L045-143 Fluid Pump Body...
Page 20: Gearbox Assembly
GEARBOX (L045-186) FIG. 17 Clutch gap should be .010"- 015". PARTS LIST FIGURE 17 PARTS LIST FIGURE 17 CONT Item No. Part No. Description Item No. Part No. Description Shoulder Screw (2) L045-171 Nut (4) L045-155 Screw (2) Retaining Ring L045-156 L045-172 L045-157 Cover...
Page 21: Clutch Assembly
CLUTCH ASSEMBLY FIG. 18 Clutch gap should be 15mm. If field is loose, install aluminum shim kit. 1, 2, 3 5, 6 7*, 8*, 9* 19, 20 13, 14, 15*, 16 11*, 12 PARTS LIST FIGURE 18 PARTS LIST FIGURE 18 CONT Item No.
Page 22: Frame Assembly
FRAME ASSEMBLY (L045-236) Throttle lever with cable. FIG. 19 1, 2, 3, 4 Order number L045-261. (not shown) 7, 8, 9, 10 11, 12, 13, 14 27 28 29 30 31, 32, 33 15, 16 SEE PAGE 21 11, 12, 13, 17 19, 20, 21, 22, 23, 24, 25 PARTS LIST FIGURE 19 PARTS LIST FIGURE 19 CONT...
Page 23: Swivel Wheel Assembly
SWIVEL WHEEL ASSEMBLY FIG. 20 Corrected Lock Assembly 25, 26 * The swivel wheel weldment is part of the entire striper frame weldment. PARTS LIST FIGURE 20 PARTS LIST FIGURE 20 CONT Item No. Part No. Description Item No. Part No. Description L045-224 Set Collar (2) Cable...
Page 24: Gun Assembly
Gun Arm Options GUN ASSEMBLY FIG. 21 PARTS LIST FIGURE 21 Item No. Part No. Description L045-260 Gun Holder L038-002 Guard (G Thread) L038-007 Seal-Metal L038-008 Seal-Plastic Swivel Assembly (not available) Airless Gun L032-036 Elbow (not available) GUN HOLDER ASSEMBLY (L045-260) FIG.
Page 25: Paint System
PAINT SYSTEM FIG. 23 10a L045-135 Prime valve adapter 10b L045-136 Prime valve cartridge 10c L045-137 O-ring, Viton (upgrade) 10d L045-138 Prime valve cam 10e L045-139 Prime valve knob 10f L045-140 Prime valve knob pin PARTS LIST FIGURE 23 PARTS LIST FIGURE 23 CONT Item No.
Page 26: Suction Assembly
SUCTION ASSEMBLY (L045-338) FIG. 24 PARTS LIST FIGURE 24 PARTS LIST FIGURE 24 CONT Item No. Part No. Description Item No. Part No. Description L045-339 Suction Hose Assy L045-341 Bypass Hose Assy L045-593 Inlet Strainer L045-342 Bypass Hose L045-340 Suction Elbow Fitting L045-343 Suction Nut...
Page 27: Floating Gun Assembly
DUAL WHEEL FLOATING GUN *special order* FIG. 25 28, 32, 33, 34 28, 29, 30 20, 21 13, 14, 15, 16 PARTS LIST FIGURE 25 PARTS LIST FIGURE 25 CONT...
Page 28: Replacement Of Electrical Control Board
REPLACEMENT OF ELECTRICAL CONTROL BOARD 1. Remove electrical cover. 5. Using a 1/2" nutdriver or 1/2" deep socket, remove nut 2. Disconnect sensor lead from Electrical Board. from pressure control shaft. This will allow removal of 3. Disconnect two clutch leads on Electrical Board from electrical control board from frame.
Page 29: Clutch Troubleshooting
ELECTRICAL TROUBLESHOOTING - Clutch Does Not Engage STEP 1: Ensure that the pressure control knob (POT) is in the maximum (CW) position. STEP 2: Remove the clutch and electrical box covers. STEP 3: Check all electrical connections between the engine magneto, sensor, control board and clutch for loose connections or damaged leads.
Page 30: Notes
NOTES...
Page 31: Striping Accessories
LEMMER PAINT SPRAYING EQUIPMENT LIMITED WARRANTY LEMMER Spray Systems Ltd. extends to the original purchaser of its paint spray equipment a limited one year warranty from the date of purchase against defects in material or workmanship provided that the equipment is installed and operated in accordance with the recommendations and instructions written in the owners manual.
Page 32: Accessories
ACCESSORIES FOR THE LEMMER LP-5500 LINE-PRO STRAINER BAGS GAUGE KIT 1 Gallon strainer bag w/elastic ..L034-208 General use, 1/4" connections ..L034-104 5 Gallon strainer bag w/elastic ..L034-209 GUN FILTERS (for the L-45, L-50, & L-60) Gun filter kit (10 X red) ....L032-105 Gun filter kit (10 X yellow) ....