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Summary of Contents for FRYER SIEMENS 828 CONTROL
- Page 1 Ver 1.0 FRYER / SIEMENS 828 CONTROL ELECTRICAL MAINTENANCE MANUAL MILLING & TURNING 70 Jon Barrett Road, Patterson, NY 12563, USA | www.fryermachine.com | v: 845.878.2500 | f: 845.878.2525...
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Page 2: Table Of Contents
1.15 Set up the Network Drive in the 828 ....................11 2.0 – MILLING INFORMATION 2.1 Mill M-Codes ............................13 2.2 Fryer PLC Alarms and Descriptions – Mills ................... 14 2.3 828 Control Electrical Panel Layout – Mills .................... 15 2.4 828 Control Panel Layout – Mills ......................16 2.5 828 3-Handwheel Operator Console (Option) .................. -
Page 3: General Information
1.0 GENERAL INFORMATION 1.1 Electrical System Schematics (1) – The Electrical and Pneumatic Schematics • are inside electrical cabinet • Cabinet Filter Type (2) – Purolator A23465 or equivalent • Check Filter Interval - Weekly Change Filter Interval – As Required (depending on •... -
Page 4: Adjusting Backlash Compensation
Select SETUP Select MACHINE DATA Select AXIS MD Select SEARCH Enter 34210 [0] in the search field (This will read ENC_REFP_STATE) Select OK Select the proper axis with the AXIS + AND AXIS – Make sure Parameter 34210 [0] and 34210 [1] (if axis has a scale) are set to 0. If it is not, it is probable that the wrong axis is selected. -
Page 5: Accessing Machine Parameters
1.4 Accessing Machine Parameters PROCEDURE TO BE PERFORMED BY QUALIFIED PERSONNEL ONLY Press MENU SELECT Select SETUP Select MACHINE DATA Available folders: GENERAL MD / CHANNEL MD / AXIS MD 1.5 Accessing the Software Version To find out the version of the software you are running on your 828 control: 1. -
Page 6: Siemens Alarms
SETUP key • • INFEED PARAMETER key • Find r25[0] = and write down the voltage value in this parameter. • Now you have the proper line voltage value to enter in the control. Follow the steps below: Press E-stop •... -
Page 7: Clearing An Alarm
b. Select DIAGNOSTICS c. Select ALARM LIST 3. *Once “ALARM LIST” has been selected, press HELP key and additional information will be provided on the control screen. 1.9 Clearing an Alarm Carefully check the machine according to the description given in the alarm. Clarification of the alarm codes can be found by using the HELP as described above. -
Page 8: Reloading An Archive File
1.12 Reloading an Archive File PROCEDURE TO BE PERFORMED BY QUALIFIED PERSONNEL ONLY NOTE: Set the password protection to “Current Access Level: Manufacturer”. Refer to Section 1.6 above. 1. Select the PROGRAM MANAGER key. 2. Press the ARCHIVE and READ IN ARCHIVE keys. 3. -
Page 9: Adding A Software Option On The 828 Control
1.14 Adding a Software Option on the 828 Control When you receive your machine all license numbers applicable to your order are activated prior to the machine leaving the factory. If you purchase a control option after the machine arrives at your facility you will receive a license number to enter into your control. - Page 10 9. Follow step 1 to get to the license screen. Type in (overwriting old license key) current license key and press input. The field is highlighted, make sure to enter correctly. Figure 3 10. Press all options soft key 11. Search for the particular option you want to activate. Set the box with the select key. See figure 4. Figure 4 12.
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Page 11: Set Up The Network Drive In The 828
1.15 Set up the Network Drive in the 828 NOTE: It is recommended that this procedure be performed by an experienced network administrator. The transfer of programs can be achieved by mapping a soft- key to a networked computer. The soft key will appear in the Program Manager screen of the controller. - Page 12 8. Press the OK key. The entries are checked. A window with the appropriate message opens if the data is incomplete or incorrect. Acknowledge the message with OK key. If you press the CANCEL key, then all of the data that has not been activated is rejected. 9.
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Page 13: Milling Information
2.0 MILLING INFORMATION 2.1 Mill M-Codes An M code in CNC programming controls miscellaneous machine functions, including starting and stopping specific actions or programs. PROGRAM STOP OPTIONAL PROGRAM STOP END OF PROGRAM SPINDLE CLOCKWISE SPINDLE COUNTERCLOCKWISE SPINDLE STOP TOOL CHANGE REQUESTED MIST COOLANT OR PROGRAMMABLE AIR BLAST FLOOD COOLANT (SPINDLE MAY HAVE TO BE ON) COOLANT (FLOOD AND MIST) OFF... -
Page 14: Fryer Plc Alarms And Descriptions - Mills
2.2 Fryer PLC Alarms and Descriptions - Mills There are certain PLC alarms in the 700000 range which are not in the HELP screen. These are FRYER Machine specific alarms that are for optional equipment installed on the machine. The alarms are listed below:... -
Page 15: 828 Control Electrical Panel Layout - Mills
2.3 828 Control Electrical Panel Layout – Mills 828 CONTROL ELECTRICAL PANEL – PARTS PART NO. DESCRIPTION PARTS NAME SWT-5064 Main Disconnect MSE-1912 Fuse Block Motor Controller Overloads Line Choke MSE-2940 24 VDC POWER SUPPLY MSE-1410 MC1 Magnetic Contactor MSE-1610 Transformer Fuse Panel Contact Relays... -
Page 16: 828 Control Panel Layout - Mills
2.4 828 Control Panel Layout – Mills 828 CONTROL PANEL – PARTS PART NO. DESCRIPTION PARTS NAME MON-4378 Siemens Monitor NCU CMB-3202 Siemens Control Panel MSM-8210 Keys (3) 1 set SWT-6210 E-Stop w/ Contact Block... -
Page 17: 828 3-Handwheel Operator Console (Option)
2.5 828 3-Handwheel Operator Console (Option) 828 3-HANDWHEEL OPERATOR CONSOLE – PARTS PART NO. DESCRIPTION PARTS NAME MON-4378 Siemens Monitor NCU CMB-3202 Siemens Control Panel SWT-6210 E-Stop w/ Contact Block 70131528 Fine / Course Switch ASY-6192 Handwheel (3-Panel) MSM-8210 Keys (3) 1 set SWT-5052 Joystick Switch... -
Page 18: Carousel Type Atc Operation
CAROUSEL TYPE ATC OPERATION 2.6 Safety Rules -- READ BEFORE OPERATING ATC CAUTION! Always follow all Lock Out Tag Out procedures before performing any maintenance Due to the complexity and timing of the ATC, it should only be operated with the M6 command. •... -
Page 19: Recovering From A Tool Change Failure
5. Select SEARCH 6. Type in 14512 7. Select OK 8. There will be multiple 14512 parameters 14512 [2] is for carousel tool changers • 9. You need to make a change to this parameter to turn the tool changer off •... -
Page 20: Tool Carousel Home Position And Tool Bin# Reset
The solenoid can now be unlocked, which will return the carousel to the “out” position. • Execute an M55 (drawbar off) to clamp the tool in the spindle • At this point the tool bin locations are potentially compromised. Refer to Section 2.10 to reset the tool •... -
Page 21: Arm Style Atc Operation
> 6. AXIS DIAG, (If you do not see key press “ ” arrow key to see more buttons. 7. Press SERVICE AXIS 8. Use Axis + or Axis - key to display AX4:MSP1/3.3.3/SPINDLE see screen below: 9. Press RESET and slowly turn the spindle in the direction the M19 orient command turned in step 3, until the spindle keys line up with the ATC carousel key. -
Page 22: Manual Operation Of The Tool Changer
phased properly at the factory before shipment, so if the carousel rotates in the wrong direction, switch any two incoming power wires at the disconnect. Make sure the main power breaker is off! M58 moves carousel position CW one position, M59 moves carousel position CCW one position. •... -
Page 23: Recovering From A Tool Change Failure
Command M52 for tool pot down Command M62 to move arm and grab tool. Using the handwheel at its finest setting jog .001” increments to move the Z axis so the V-flange groove of the tool is in the center of the arm’s V-notch. Be careful not to put stress on the ATC arm. -
Page 24: Spindle Orient Adjustment
2.17 Spindle Orient Adjustment PROCEDURE TO BE PERFORMED BY QUALIFIED PERSONNEL ONLY This procedure will outline how to adjust the spindle orient position when an M19 is commanded to perform a tool change. Read all instructions carefully and do not skip steps. 1. -
Page 25: Turning Information
3.0 TURNING INFORMATION 3.1 Lathe M-Codes An M code in CNC programming controls miscellaneous machine functions, including starting and stopping specific actions or programs. Program stop Optional program stop (button on panel must be on End of Program Spindle clockwise M1=3 MAIN SPINDLE M2=3 LT SPINDLE only Spindle counterclockwise... -
Page 26: Fryer Plc Alarms And Descriptions - Lathes
3.2 Fryer PLC Alarms and Descriptions – Lathes There are certain PLC alarms in the 700000 range which are not in the HELP screen. These are FRYER Machine specific alarms that are for optional equipment installed on the machine. The alarms are listed below:... -
Page 27: 828 Control Electrical Panel Layout - Lathes
3.3 828 Control Electrical Panel Layout – Lathes 828 CONTROL ELECTRICAL PANEL – PARTS PART NO. DESCRIPTION PARTS NAME SWT-5064 Main disconnect MSE-1912 Fuse block Motor controller overloads Line choke MSE-2940 24 VDC power supply MSE-1410 MC1 magnetic contactor MSE-1610 Transformer Fuse panel Contact relays... -
Page 28: 828 Front Console - Lathes
3.4 828 Front Console – Lathes 828 FRONT CONTROL LAYOUT – PARTS PART NO. DESCRIPTION PARTS NAME MON-4378 Siemens Monitor NCU CMB-3202 Siemens Control Panel DCL-6052 Apron Panel Decal HDL-6094 Handwheel for ET-18/21/25 X & Z MSM-8210 Keys (3) 1 set SWT-5052 Joystick Switch 70131528... -
Page 29: Duplomatic Turret Error Alarm Codes
3.5 Duplomatic Turret Error Alarm Codes...
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