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Faun TRACKWAY C40 PLANT ADAPTOR User Manual

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®
C40 PLANT ADAPTOR (PA)
TRACKWAY
MM-002
Part Number:
REF:
Rev:
®
USER MANUAL
5814769
FTWP-5814769
1.0

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  • Page 1 C40 PLANT ADAPTOR (PA) TRACKWAY ® USER MANUAL MM-002 Part Number: 5814769 ® REF: FTWP-5814769 Rev:...
  • Page 2 Disclaimer Due to continuous development some of the images may differ from the actual equipment shown.

  • Page 3: Amendments

    ® Amendments REVISION REASON DATE PAGE NO...

  • Page 4: Table Of Contents

    ® Contents 3.6 HOST VEHICLE REQUIREMENTS ........15 3.7 HYDRAULIC SYSTEM ........... 16 AMENDMENTS ............... 3 CONSTRUCTION ............17 OVERVIEW ..............6 4.1 GENERAL ..............17 1.1 GENERAL ............... 6 4.2 ASSEMBLY ..............17 1.2 SYSTEM DESCRIPTION ........... 6 4.3 PLANT ADAPTOR ............18 1.3 ABBREVIATIONS AND DEFINITIONS ........
  • Page 5 ® MAINTENANCE ............54 5.6 DEPLOYMENT .............. 34 5.6.1 General ..................34 6.1 GENERAL ..............54 5.6.2 Positioning the Vehicle ..............34 6.2 PREVENTATIVE MAINTENANCE ........54 5.6.3 Positioning Trackway ® Under the Front Wheels....... 35 6.2.1 General ..................54 5.6.4 Deploying Trackway ®...

  • Page 6: Overview

    ® OVERVIEW 1.2 System Description C40 PA is FAUN’s versatile system for rapidly deploying modular roadway, providing 1.1 General temporary access to areas where there are no roads or damaged roads. This manual is for the person (the Vehicle Operator and Assistant) whose roles are to operate The C40 PA allows up to 40m lengths of C40 Trackway ®...

  • Page 7: Abbreviations And Definitions

    1 in 5 (20% gradient). ® The maximum incline/decline across the width of the Trackway is 1 in 20 (5% gradient). ® MM-003 Fig. 1-2 Maximum Slope for Trackway ® Deployment Copyright © FAUN Trackway Limited 55814769 (FTWP-5814769 - 1.0)

  • Page 8: Uneven Ground

    ® Fig. 1-3 Protect the Trackway ® from Metal Tracked Vehicles the sides to eliminate the risk of track horns locking under the Trackway edges when ® slewing. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 9: Health And Safety

    Personnel must ensure that they wear personal protective equipment (PPE); – All personnel must handle oils and lubricants carefully especially during transfer from a container; – Face and hands are to be washed frequently with hot water and soap. Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 10: Ingestion

    Eye Contact Eye contact could occur through splashing or pressurisation of fuel during transfer operations. Personnel could simply contaminate the eye by brushing the face with a soiled glove or from 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 11: System Warnings

    WARNING: Maintenance tasks that are to be performed on the C40 PA shall be governed by local regulations for working from height. Where possible, dismount the system to carry out maintenance tasks. Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 12: Technical Data

    Length 4,685 mm Fig. 3-1 Spool Dimensions Height 1,000 mm Table 3-3: Spool Dimensions (mm) Empty 385 kg 40m of Trackway 3,860 kg ® Total 4,245 kg Table 3-4: Weights (kg) 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 13: C40 Pa - 3.3M Standard

    Table 3-7: C40 PA Dimensions (mm) Empty 670 kg Spool 385 kg 40m of Trackway ® 3,860 kg Total 4,915 kg Table 3-8: C40 PA Weights (kg) MM-062 Fig. 3-3 Typical Interface Plates Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 14: Trackway

    213 mm Running Length 200 mm 200 mm Thickness 30.5 mm 30.5 mm Weight 19.3 kg 9.6 kg # per 30m Section Table 3-10: C40 - 4.2m Extra Wide Panel Data 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 15: Host Vehicle Requirements

    Nominal hydraulic requirement 180 bar @ 40 l/min (minimum 25 l/min); – Motor case drain (if fitted) maximum back pressure 60 bar. NOTE: The dispenser does not require an electrical feed. MM-014 Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 16: Hydraulic System

    System maximum operating 180 bar Constant tension 60-70 bar Motor case drain (if fitted) 60 bar Nominal flow 25 litres / min Minimum cleanliness (ISO4406) 19 / 16 Table 3-11: Hydraulic System Specifications 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 17: Construction

    When not in use the Plant Adaptor can be detached from the Host Vehicle and stored on the – Trackway ® (C40); transit feet. – Interface Kits; – Anchorage Kits. MM-016 Fig. 4-1 C40 PA Deploying Trackway ® Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 18: Plant Adaptor

    Spool during loading and unloading. MM302 NZ Spool Lock Levers Operated to lock and unlock the Spool in the Spool Pockets. MM-017NZ Fig. 4-2 The Plant Adaptor MM303 NZ 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...
  • Page 19 Spool Gear and the Operator to position Drive Gear. the Plant Adaptor correctly on the Flatrack MM-028 MM305 Nz Tie-down Point Tie down points provided for securing the Plant Adaptor to the Flatrack. MM-025 Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 20: Spool Drive Assembly

    Drive Gear Meshes with the Spool Gear. MM-031 Spool Drive Controls and Motor Powers the Spool 3 (Hidden) during Deployment and Recovery of Trackway ® FT1663_00 Fig. 4-3 Spool Drive Assembly MM-031 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 21: Spool

    Spool. MM-034 Spool Chains Two Spool Chains, fixed at one end o the Spool and are used in the deployment and recovery of the Trackway ® MM-035 MM-010a Fig. 4-4 Spool Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 22: Trackway

    The Panels are locked together with Locking Pins that prevent lateral movement. MM-123A FT1665_00 Fig. 4-5 Trackway ® Fig. 4-6 C40 PA on Transit Feet Item Description Locking Pins. Lock Trackway ® Panels together to prevent Lateral movement. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 23: Accessories

    . Has a ground. MM-045 protective sleeve. Ground Anchor Used to anchor the Stake Trackway ® MM-049 Hand Line Used to pull out (Single Leg) Panels when splitting the Trackway ® MM-046 MM-050 Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)
  • Page 24 Trackway ® MM-052 2t Webbing Aids lifting the Duplex (2m) Interface Plates. MM-053 Spare Locking Contains 10x Pin bag Locking Pins in a pouch. FT1662 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 25: Operation

    – CAUTION: Record all faults in the Pre- and Post-Operation Checklist Joining Trackway ® and do not use the equipment if it does not pass the inspection. – Anchoring Trackway ® Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 26: Ground Condition Assessment

    ® deployment will be and less damage to the Trackway ® will be incurred. Natural obstacles may require a change of alignment. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 27: Deploying Across Slopes

    Where the length of a route is not the length of a standard section of Trackway (say 40m), the ® Trackway will need to be split or joined during deployment to create custom length sections. ® 5.3.7 Setting Out Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 28: Introduction To Controls

    The Mode Selector, operated by the Assistant, switches the Spool Drive between the following functions: – Constant Tension – Dual Drive – Free to Rotate MM-058 Fig. 5-4 C40 PA Controls 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...
  • Page 29 In order to select EMERGENCY MODE mode, the Assistant must lift the Safety Gate (4) to allow the Handle to turn to the EMERGENCY MODE position. Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 30: Mounting And Dismounting C40 Pa

    Each Interface Kit contains a set of Hydraulic Hoses and an Interface Plate. The Interface Plate is bolted onto the Dispenser and should only be attached by a trained Operator or Maintainer. Interface plates will be transported and stored on a separate pallet. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 31: Changing An Interface Plate

    Using the Host Vehicle, select Interface Plate to be fitted and position the compatible Interface Plate so that it can be attached to the Plant Adaptor WARNING: Only use the provided straps or suitably rated similar items for lifting the interface plate. Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 32: Before Integration Checks

    Stow the Webbing Duplex and Shackles. trapping the Spool Shaft into place. – Check that the Gear Guard is fitted and in good condition. WARNING: Personnel should not work under the elevated Interface Plate. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 33: Mounting The Dispenser

    Hydraulic Hose connections from the Host Vehicle, to suit operator control. If the Dispenser is empty open the Gear Guard and check the Drive Gear rotates. Ensure the Gear Guard is closed afterwards. The Dispenser is ready to be lifted. Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 34: Deployment

    If this is the last operation of the day then complete the Pre- and Post-Operation Checklist (Section 6.4). WARNING: While the C40 PA is being prepared, ground guides should ensure the work area is clear of unauthorised personnel. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 35: Positioning Trackway ® Under The Front Wheels

    Rotate the Spool until the end of the Trackway is at the 3 o’clock position (nearest the ® Vehicle). This is important to ensure the safe release of the Transit Straps. Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)
  • Page 36 The Assistant, using one Hand Line, pulls one side of the Trackway ® under the front wheel of the Vehicle while the Driver spools-out sufficient Trackway ® to allow engagement of the first Panel under the wheel. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 37: Deploying Trackway

    Panel is clear of the Spool at the 3 o’clock position. ® With the Vehicle stationary and Constant Tension still selected, lower the end of the Trackway to the ground using the Vehicle’s controls. ® Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 38: Disconnect Trackway ® From Spool

    Remove the End Adaptors from the Trackway ® – Stow the End Adaptors. The Assistant selects Dual Drive on the Mode Selector. MM-205 Fig. 5-20 Disconnect Chain Clutch FT1666_00 Fig. 5-19 Dual Function Selected 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 39: Anchoring The Trackway

    Ensure the Spool is chocked to prevent movement Section 6.4). when loading. Position the Vehicle so that the Dispenser is aligned with the Spool with the Spool Gear on the left hand side. Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)
  • Page 40 Lower Arm Horns The Assistant shall ensure that the Spool Locking Levers are in the unlocked position and the Locking Bolts are fully retracted. MM-091 Fig. 5-25 Arm Horns Underneath the Spool Shafts 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 41: Unloading Spools

    40m of Trackway ® and Transit Straps are securing the Trackway ® to the Spool. Rotate the Dispenser to the deployment position with the bottom of the Spool 300 mm Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)
  • Page 42 Spool Pockets), the Assistant must chock both sides of the Spool to prevent rolling. Rotate the Dispenser Arms down until the Arm Horns are horizontal, lifting the Dispenser as required to prevent the Trackway ® contacting the ground. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...
  • Page 43 Under the guidance of the Assistant, lower the Dispenser until the tips of the Arm Horns are below the Spool Shafts. Slowly reverse the Vehicle in a straight line clear of the chocked The Assistant shall close the Gear Guard and fasten the clips. Spool. Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 44: Recovery

    Attach the End Adaptors to the last Panel on the Trackway ® to be recovered. The End Adaptors should be placed in line with the Spool Chains, approximately 10 grooves in from the edge of the Trackway ® 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...
  • Page 45 Attach End Adaptors Attach the last link of the Spool Chain to the Chain Clutch on the End Adaptor. MM-204 Fig. 5-34 Connect Chain Clutches MM-100 Fig. 5-36 Spool Chains Taut Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 46: Recovering The Trackway

    Dispenser Beam Tube outer Gusset Plates. Continue until the Trackway ® is fully recovered onto the Spool and the end of the Trackway ® is at the 3 o’clock position. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 47: Post-Operation Inspection

    If this is the last operation of the day then complete the Pre- and Post-Operation Checklist (see Section 6.4). Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 48: Splitting Trackway

    Dispenser. If splitting at a row of Half Panels then make sure there is at least 2.0m clearance on each side of the Trackway ® Fig. 5-40 Splitting Trackway ® 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 49: Joining Trackway

    Trackway Panel on the ground separate sections of Trackway ® can be joined at an angle (see Section 5.13.5). ® Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 50: Inserting A Full Panel

    Slide the Locking Pins into the locked position at each end of the inserted Panel and the Stow any Accessories back in the Storage Boxes. Continue laying Trackway ® Panel adjacent to it. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 51: Joining Trackway ® At An Angle (Optional)

    Close and tighten the Clamp by winding its handle clockwise. Once secure, flip the handle away from the Trackway ® to the locked position. om-141 Fig. 5-46 Completed Junction Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 52: Anchoring Trackway

    Natural anchors such as firm trees, posts and large rocks may be used for Trackway ® – Holdfast Straps anchorage. – Holdfast Chains – Ground Anchor Stakes – Sledgehammer Assemble the anchorage. The anchorage assembly should be extended to approximately 3/4 of its full length. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...
  • Page 53 Fig. 5-49 Anchorage Attached to Trackway ® Position the anchorage assembly at a 45° angle to the front of the Trackway ® start point, placing one anchorage assembly on each side. Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 54: Maintenance

    Annually: After 250 hrs or 12 months CAUTION: The C40 PA should be at ground level for preventative maintenance tasks to be carried out. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 55: Preventative Maintenance Checklists

    The Maintenance Checklist is used by the Maintainer to assess the equipment during monthly and annual checks and report any damage or defects for remedial action (see Section 6.5 in Maintainer Manual). Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 56: Preventative Maintenance Schedule

    Clean & Lubricate Operator Lubricate SIDE ROLLERS (8 LOCATIONS) Lubricate NLGI -2 NLGI -2, EP, TFC 410 As Req. Clean & Grease Clean & Grease Clean & Grease Operator Hydraulic Oil 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 57: Spool

    Clean & Lubricate Operator Lubricate Half Panel Clean Clean & Clean & Lubricate Operator Lubricate Junction Clamp Lubricate WD40 As Req Clean & lubricate Clean & lubricate Clean & lubricate Operator Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)

  • Page 58: Accessories

    LUBRICATION / CLASS SPECIFICATION After Operation Monthly Annually/250 hrs Carry out PART CHANGE Operation HYDRAULIC HOSE QUICK COUPLERS Lubricate WD40 As Req. Clean & Lubricate Clean & Clean & Lubricate Operator Lubricate 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 59: Operator Pre And Post Operation Checklist

    Is the correct plate, is firmly attached. Check the spool bearing in the bottom of the Not worn, missing or broken. spool pockets. Check the drive pinion. Visual check to confirm not broken or missing gear teeth. Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)
  • Page 60 Is operational, not badly worn, twisted or AND Trackway bent. ® ACCESSORIES Interface Plates with equipment. Is present, Plate is not badly split, worn or bent. Hoses are present, not split. 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...

  • Page 61: Troubleshooting

    Ensure that the oil in system is clear from bubbles and Maintainer Entrapped air causing fluctuating pump delivery. foam. Inconsistent engine speed. Check the PTO condition and engine speed. Maintainer Air pocket in system. Remove air from system by bleeding. Maintainer Copyright © FAUN Trackway Limited 5814769 (FTWP-5814769 - 1.0)
  • Page 62 Spool brake oil level or condition. Check oil/replace if necessary. Maintainer Investigate brake condition/replace components worn or Maintainer Spool brake is worn/damaged. damaged components. Over-centre valve is incorrectly adjusted. Check and adjust valve. Maintainer 5814769 (FTWP-5814769 - 1.0) Copyright © FAUN Trackway Limited...
  • Page 64 FAUN Trackway Limited accepts no liability for any consequences resulting from inappropriate, negligent or incorrect operation of its equipment or from misuse. Whilst every effort has been made to ensure the accuracy of the information contained in this document, we reserve the right to change the specification of our products and their performance or the content of this document without notice.

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