SDT LUBExpert ON-GUARD Quick Start Manual

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Quick start Guide

Version 1 – 2024

SDT International sa-nv • Bd de l'Humanité 415 • B-1190 Brussels (Belgium) • Tel: +32(0)2 332 32 25 • info@sdtultrasound.com

SDT North America • 7677 County Road 2, Cobourg, ON K9A 0X4 (Canada) • Phone: 1-800-667-5325 | 1-905-377-1313 • hearmore@sdtultrasound.com

www.sdtultrasound.com

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Page 1 © SDT International. All rights reserved. Specifications are subject to change without notice. SDT International sa-nv • Bd de l’Humanité 415 • B-1190 Brussels (Belgium) • Tel: +32(0)2 332 32 25 • info@sdtultrasound.com SDT North America • 7677 County Road 2, Cobourg, ON K9A 0X4 (Canada) • Phone: 1-800-667-5325 | 1-905-377-1313 • hearmore@sdtultrasound.com...
Page 2: Table Of Contents
DC.SRL.MAN.001—01--Quick start guide Table of Contents Introduction ............................. 3 Product essentials ............................ 4 Kit contents ............................. 5 3.1. Mobility case version ............................5 3.2. Standard version preinstalled in a Industrial Steel enclosure ................5 3.3. Internal wiring ..............................6 Powering the system ..........................7 Connecting the inputs and outputs ......................
Page 3: Introduction
LUBExpert ON-GUARD is a unique solution designed to help grease bearings right. It is composed of a main PLC mounted in a coated steel enclosure or in a rugged plastic carrying case with external connectors.
Page 4: Product Essentials
DC.SRL.MAN.001—01--Quick start guide 2. Product essentials Dive into the essence of LUBExpert ON-GUARD, a state-of-the-art system that redefines the standards of lubrication management. This section outlines the foundational elements that make LUBExpert ON- GUARD an indispensable tool for achieving your lubrication tasks.
Page 5: Kit Contents
Each kit is thoughtfully assembled to ensure you have everything needed for a seamless setup and operation, right from the start. Carefully unpack your LUBExpert ON-GUARD system. Verify that all components listed in the kit composition section are present and intact.
Page 6: Internal Wiring
DC.SRL.MAN.001—01--Quick start guide (PERMA Star control), and 2 additional relay outputs for alarms, plus a variety of cable lengths (M8F<>Free end) for flexible installations. 3.3. Internal wiring To ensure a quick and error-free setup, a detailed schematic of the internal wiring is provided, illustrating how components interconnect within the standard configuration.
Page 7: Powering The System
DC.SRL.MAN.001—01--Quick start guide 4. Powering the system Powering up your LUBExpert ON-GUARD system marks the beginning of a new era in lubrication management. To ensure a smooth and safe start, follow this detailed guide to connect your system to its power source. As described in the specifications, LUBExpert ON-GUARD must be powered by a nominal 24 V DC power supply included in both configurations.
Page 8 DC.SRL.MAN.001—01--Quick start guide Function IEC color code Neutral (N) Protective earth or ground (PE) Single phase line (L) • Before applying power, inspect the AC line, connectors, and the AC/DC converter for any signs of damage. Replace damaged components to avoid potential hazards; •...
Page 9: Connecting The Inputs And Outputs
DC.SRL.MAN.001—01--Quick start guide 5. Connecting the inputs and outputs Establishing connections between the LUBExpert ON-GUARD and its peripheral components is a critical step toward unlocking the system's full potential. This section provides a meticulous guide to connecting ultrasound sensors and compatible lubricators, ensuring an efficient setup for optimal performance.
Page 10: Relay Outputs For Mono-Point Lubrication Drives
Relay Outputs for mono-point lubrication drives These outputs control the lubrication process, activating the lubricators based on the system's commands. They are designed for specific compatibility with SDT-approved single-point lubricators. Compatible mono-point lubricators are actionable through the relays (Normally open, +24 V).
Page 11: Alarm Relays Outputs (Optional)
Warning and alarm status among other data are also available via MODBUS TCP. Integrating the LUBExpert ON-GUARD's alarm relay outputs or data in MODBUS with your existing monitoring or control systems provides an additional layer of operational safety and efficiency. By...
Page 12: Mobility Case
5.4. Mobility case The mobility case version of LUBExpert ON-GUARD simplifies connectivity with external M8 connectors, clearly marked for sensors and lubricators. This feature ensures straightforward and error- free connections. 1- On/off switch...
Page 13: Network Configuration
DC.SRL.MAN.001—01--Quick start guide 6. Network configuration Setting up your LUBExpert ON-GUARD system’s network connectivity is pivotal for leveraging its full capabilities. This section guides you through configuring your system to communicate effectively within your existing network infrastructure, ensuring seamless access to its features and data.
Page 14: Mobility Case
• Check Validate settings upon exit then press OK; • Open a tab in your web browser, then type 10.8.2.150 to access the “LUBExpert ON-GUARD” web server. • Sign in as User: Admin, Password: Password to start configuring the system.
Page 15: Wifi Connection (Recommended)
In certain situations, the redirection of certain ports may also be required. 6.2.1. WIFI connection (recommended): The router included in the Mobility Case (or available as an option), is preconfigured by SDT to generate its own WIFI network (2.4 GHz only).
Page 16 The PC will automatically obtain an IP address in the LAN network. • By default, LUBExpert ON-GUARD in Wi-Fi comes with a preconfigured IP address. Users can also scan the network with an IP scanner freeware to better understand the network configuration;...
Page 17: Lan/Wan Connection
By default, the external Ethernet port of the Mobility Case is connected to the WAN interface of the router, redirecting to LAN. To access the LUBExpert On-GUARD web server as well as the router configuration page, please refer to section 6.1 and 6.2.1.
Page 18 • Log in to the router’s configuration page. As detailed in 6.3.1, you can connect to the router via WI-FI “LUBExpert ON-GUARD”. To access the router’s web interface, open a new tab then type 10.8.2.1; •...
Page 19 DC.SRL.MAN.001—01--Quick start guide The router (SN and MAC address) must be registered to the RMS service to enable the Remote Management System. On the day of installation, once the router is connected to the Internet go to Services/Cloud Solutions/RMS. The service might be deactivated (Stand-by mode) in case of prolonged inactivity.
Page 20: Configuration Of The Main Unit
DC.SRL.MAN.001—01--Quick start guide 7. Configuration of the main unit LUBExpert ON-GUARD comes with an embedded web-based graphical user interface that can be accessed from any operating system, including tablets and smartphones. The following steps describe the practical way to configure LUBExpert ON-GUARD: Read the previous points for more information about the network settings.
Page 21 DC.SRL.MAN.001—01--Quick start guide o Shorten interval o Sensor not connected o Cartridge nearly empty • Red: Error status. Something wrong with configuration or last configuration. Lubrication will stop until manual intervention (except for safe alarm error) Possible error causes are: o Over lubrication o No change during lubrication o Configuration error...
Page 22 The system does not automatically log off users after a period of inactivity (auto-log off). Upon successfully logging into the LUBExpert ON-GUARD web GUI as an Admin, user will notice the activation of additional icons within the web GUI. These icons represent the enhanced features and settings accessible only with Admin privileges, offering more in-depth control and customization options for the system.
Page 23 DC.SRL.MAN.001—01--Quick start guide The LUBExpert ON-GUARD system's ability to seamlessly integrate into your network infrastructure is crucial for its operation. One aspect of this integration is the system's use of Static IP or DHCP for IP address assignment. Switching the DHCP mode can significantly impact how the device connects to and communicates with your network.
Page 24: Channel Page
DC.SRL.MAN.001—01--Quick start guide 7.2. Channel page 7.2.1. Monitoring graph The monitoring graph displays the last 6 hours of data, averaged based on the acquisition time. 24/35...
Page 25: Bottom Pannel
DC.SRL.MAN.001—01--Quick start guide When focused, if the user stays on the page, it refreshes every second displaying the current data in both graph and bottom panel. T ° is refreshed every minute. When not focused, it will only retain the saved data (1 average value/hour in passive mode and more often in case of active lubrication mode).
Page 26: Channel Lubrication Menu
DC.SRL.MAN.001—01--Quick start guide • Oscilloscope mode can be used to refresh the data every second (monitoring view); 7.2.3. Channel lubrication menu Free mode Trigger: Trigger lubrication when free mode is configurated (see configuration). Switch to ON to command one or more voltage impulse to pilot the lubricator, depending on the configuration.
Page 27 DC.SRL.MAN.001—01--Quick start guide A manual reset is needed to restart the process. • Waiting The algorithm is ready and waits for its trigger. • Wait mutex Channel is waiting for any other on-going lubrication to finish (one lubrication at a time).
Page 28 DC.SRL.MAN.001—01--Quick start guide Shorten interval and suspect bearing failure. Trigger status: Indicates lubrication triggering status. Click on this value to access the configuration page: • RESET o Manual reset. • Occurrences not defined o Invalid configuration. o A manual reset is needed to restart the process. •...
Page 29: Configuration Page
DC.SRL.MAN.001—01--Quick start guide Last lubrication: Indicates the last lubrication date (UTC format). Reset: Stop and Reset lubrication and trigger information (also reset the total injected quantity). Needed to acknowledge a lubrication process. Configuration: Access the channel configuration page. Asset information: Access the channel asset information page. 7.3.
Page 30: Replenishment
Set to 1 CC/per impulse, by default. dispensation. Example scenario: To dispense 10 CC of lubricant, the LUBExpert ON-GUARD will trigger 10 successive voltage impulses. Each impulse will last for 15 seconds, accurately delivering the desired amount of lubricant to the equipment.
Page 31: Triggering Options
7.3.3. Triggering options The LUBExpert ON-GUARD system employs a flexible approach to lubrication, allowing users to select from various strategies based on operational requirements. These strategies dictate how and when the system activates lubrication mode: •...
Page 32 Minimum threshold value to define the process of non-operation. Lubrication won’t occur (even on freemode) if the current reading is below this value. When the reading is above this value, the operating time starts counting. Some references values based on the SDT RSC.101 specifications: Meaning Values Setting the Safe Alarm below this range <19-20 (below 4 mA)
Page 33: Asset Information Page
DC.SRL.MAN.001—01--Quick start guide abnormal require further investigation 7.4. Asset information page Each text field can be modified by the user (logged in as admin). 7.5. Log can be accessed as admin on the menu in the top left of any pages. 33/35...
Page 34 DC.SRL.MAN.001—01--Quick start guide Filters can be used to only show the log corresponding to the “On-Guard” process or for a specific “channel”. 34/35...
Page 35: Support And Contact Details
8. Support and contact details: SDT International Phone: +32 (0) 2 332 32 25 Bd. de L’Humanité 415 B-1190, Brussels Belgium Email: info@sdtultrasound.com SDT North America Toll Free: 1-800-667-5325 Phone: 1-905-377-1313 7677 County Road 2 Cobourg ON K9A 0X4, Canada Email: hearmore@sdtultrasound.com...