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Summary of Contents for Wurth Elektronik WERI MINI APPLICATOR
- Page 1 USER’S MANUAL : WERI MINI APPLICATOR Date of Issue: 2023-01-09 Actual Revision: 2.0 Issued by: PM eiCan WERI...
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Page 2: Table Of Contents
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 1 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx Table of Content List of part numbers and application ................... 2 Important warnings......................3 Symbols .......................... -
Page 3: List Of Part Numbers And Application
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 2 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx 1 List of part numbers and application Terminal Part Applicator Part Number Serie Pitch Wire Range... -
Page 4: Important Warnings
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 3 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx Terminal Part Applicator Part Number Serie Pitch Wire Range Number 662 003 137 22 600 662 403 AWG 24-20 662 103 137 22... -
Page 5: Symbols
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 4 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx Set the top ring of the continuous adjusting head in accordance with the data on the identification plate. After having installed the mini applicator, cycle manually the press by means of a spanner in order to check that : the mini applicator runs smoothly without sticking in any way;... -
Page 6: Identification
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 5 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx 4 Identification TER.: terminal part number. MOD.: mini applicator part number. AWG: cross-sectional area of wire conductor (American Wire Gauge). INDEX: position of the top adjusting ring in order to obtain the corresponding conductor crimping height (CHR). -
Page 7: Installation (Trained Operator)
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 6 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx 6 Installation (trained operator) 6.1 Installing the mini applicator inside the press Make sure to turn off the press before performing the following steps. -
Page 8: Inserting The Terminals Into The Mini Applicator
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 7 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx 6.2 Inserting the terminals into the mini applicator With reference to the identification plate, position the top ring of the continuous adjusting head according to the settings related to the maximum wire cross-section allowed. - Page 9 Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 8 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx After having installed the mini applicator, manually cycle the press by means of a spanner, in order to check that : The mini applicator runs smoothly without sticking in any way The terminal is correctly placed on the anvil, in line with the same and the other crimping and...
- Page 10 Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 9 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx CAUTION : Terminal feeding system is a bit different as contacts are smaller and needs a precise guiding so it used an air pressured feeding system.
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Page 11: Adjustments
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 10 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx 7 Adjustments Any adjustment must be performed after having made sure that the press is turned off. 7.1 Crimping heights (trained operator) Both A (top) and B (bottom) adjusting rings must be set with reference to the C mark. -
Page 12: Insulation Crimping Height
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 11 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx 7.1.2 Insulation crimping height Set the B adjusting ring to its minimum and turn it clockwise until the crimping is deemed correct. 7.2 Feeding (qualified technician only) For adapting the pawl B to the pitch of the terminals, in order to have a new terminal correctly placed on the anvil for each cycle of the press: loosen the nut A and move the screw up for a greater pitch or down... -
Page 13: Crimping Axis (Qualified Technician Only)
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 12 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx 7.3 Crimping axis (qualified technician only) This adjustment serves to perfectly align the terminal on the anvils and punches axis. Manually cycle the press by means of a spanner until the terminal is positioned on the anvil. -
Page 14: Stroke Setting (Qualified Technician Only)
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 13 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx 8 Stroke setting (qualified technician only) The mini applicator is mounted by default with a 40 mm stroke, but it can be lowered to 30 mm by changing the cam position. -
Page 15: Maintenance (Trained Operator)
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 14 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx 9 Maintenance (trained operator) 9.1 Cleaning and lubrication The mini applicator must be cleaned and lubricated every time it is removed from the press or every 8 working hours. -
Page 16: Troubleshooting
Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 15 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx 10 Troubleshooting Problem Cause Solution The mini applicator is not The mating surfaces are not clean Clean the mating surfaces correctly mated to the press‘... - Page 17 Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 16 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx The brake on the feeding guide is Make sure the feeding guide not operating brake is on The terminal is not correctly...
- Page 18 Revision 2.0 User’s Manual : WERI Mini Valid from 2023-01-09 Applicator Page 17 of 18 Users_Manual_WERI_Mini_Applicator This document is only valid on the date of printing: 01/02/2023 _2.0.docx The continuous adjusting head is Make sure the setting of the not correctly set continuous adjusting heads corresponds to the values on the mini applicator plate...
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