KAESER KLS 1000 Instruction Manual

KAESER KLS 1000 Instruction Manual

Compressed air filters

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COMPRESSED AIR FILTERS
Filter Types KLS, KFS, KPF, KPF-RF, KOR, KOX, and KVF
INSTRUCTION MANUAL
Contents
TYPE IDENTIFICATION...............................................
1.0 INSTALLATION....................................................
2.0 OPERATION .......................................................
3.0 MAINTENANCE..................................................
DIMENSIONS AND WEIGHTS .....................................
WARRANTY ..............................................................
1000 - 21250
2805HP - 28380HP
2
3
5
6
7
8
SERVICE DEPARTMENT: (724) 745-3038
General Safety Information
1. Pressurized devices
• Do not exceed maximum operating pressure indi-
cated on serial number tag.
• Make certain filter is fully depressurized before
servicing.
2. Breathing Air
• Air treated by this equipment may not be suit-
able for breathing without further purification.
Refer to OSHA standard 1910.134 for breathing air
requirements.
3. Flammable gases
The materials of construction used in this product are
compatible physically with flammable gases, however,
there are application limitations for this product when
used with flammable gases. Each application (other
than air or inert gas) should be carefully reviewed to
minimize the chances of creating a fire or explosion
hazard.
IMPORTANT
Tighten cartridges before use. Cartridges may have
loosened during transit. To ensure a tight seal be-
tween the cartridge end cap(s) and inlet manifold,
open vessel and turn cartridge clockwise (as seen
from bottom) until hand tight. See Section 3.0, B for
instructions on entering vessel.
7610.490.36
Rev. C
10/06
Internal Use Only
490.2C / 061043
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Summary of Contents for KAESER KLS 1000

  • Page 1: Table Of Contents

    7610.490.36 Rev. C 10/06 Internal Use Only 490.2C / 061043 COMPRESSED AIR FILTERS Filter Types KLS, KFS, KPF, KPF-RF, KOR, KOX, and KVF 1000 - 21250 2805HP - 28380HP INSTRUCTION MANUAL General Safety Information 1. Pressurized devices • Do not exceed maximum operating pressure indi- cated on serial number tag.
  • Page 2: Type Identification

    Type Identification Type Description Function Outer foam color Mechanical Separator Impaction type separator none Separator/filter Mechanical separator and 3 micron coalescer none General purpose air line filter 1 micron coalescer none KPF-RF Dry Desiccant Afterfilter 1 micron afterfilter for desiccant dryers none High efficiency oil removal filter High efficiency (99.99+%) coalescer...
  • Page 3: Installation

    1.0 Installation A. Where Used/Air Quality After Filtration Type Where used Solid particle Liquid removal Maximum inlet Remaining oil removal (maximum efficiency (at rated liquid loading content size in microns) conditions) ppm w/w ppm w/w Separator - downstream of an aftercooler 95% of water 30,000 Point-of-use - where no aftercooler is...
  • Page 4 NOTES: D. Differential Pressure Gauge (DPG) - Types KFS, KPF, KPF-RF, KOR, and KOX 1) Make certain o-rings are in place on the bottom of On standard units, a gauge and installation kit are the gauge body. shipped separately packaged for field installation. Refer to diagram for proper installation.
  • Page 5: Operation

    2.0 Operation d. Presence of liquids because of lack of or failure of prefilters Do not operate filter at pressures in excess of Maximum Working Pressure indicated on Serial Num- e. Flow, pressure and temperatures outside design ber Tag. conditions NOTE: Maximum Operating Temperature - 150°F, 66°C.
  • Page 6: Maintenance

    3.0 Maintenance 3B. Models with flanged bottom a. Loosen bottom blind flange bolts. A. When to Replace Filter Element b. Remove all but one bolt. c. Swing flange to one side. NOTE: Types KPF, KPF-RF, KOR, KOX, and KVF - complete 4.
  • Page 7: Dimensions And Weights

    Dimensions and Weights...
  • Page 8: Warranty

    WARRANTY The manufacturer warrants the product manufactured by it, when properly installed, operated, applied, and main- tained in accordance with procedures and recommendations outlined in manufacturer’s instruction manuals, to be free from defects in material and workmanship for a period of one (1) year from date shipment to the buyer by the manufacturer or manufacturer’s authorized distributor provided such defect is discovered and brought to the manu- facturer’s attention within the aforesaid warranty period.
  • Page 9 7610.490.36 Rev. C 10/06 Internal Use Only 490.2C / 061043 FILTROS PARA AIRE COMPRIMIDO Tipo de Filtros KLS, KFS, KPF, KPF-RF, KOR, KOX, y KVF 1000 - 21250 2805HP - 28380HP MANUAL DE INSTRUCCIONES INFORMACIÓN GENERAL DE SEGURIDAD 1. DISPOSITIVOS PRESURIZADOS •...
  • Page 10 IDENTIFICACIÓN DEL TIPO El Tipodel filtro se especifica en el tercer dígito del número del modelo. Adicionalmente, los elementos con funda exterior de hule espuma se pueden identificar por su color. Tipo Descripción Tipo Color del Hule Espuma Separador Mecánico Separador por ímpactación Separador/filtro Separador mecánico y filtro coalescente de 3 micrones...
  • Page 11: Instalacion

    1.0 INSTALACIÓN Dónde Utilizarse/Calidad del Aire Después del Filtro Tipo Dónde utilizarse Remoción de partí- Eficiencia de remoción Carga máxima Contenido de culas sólidas (tamaño de líquidos (en de líquidos aceite remanente máximo en micrones) condiciones nominales) ppm w/w ppm w/w Separador - Después de un postenfriador 95% agua 25.000...
  • Page 12 NOTAS: Manómetro de Presión Diferencial (MPD) - Tipos KFS, KPF, KPF-RF, KOR y KOX Asegúrese de que los sellos ‘O’ se encuentren en su lugar en la parte inferior del cuerpo del manómetro. En unidades estándar, el manómetro y el juego de Conecte el tornillo de transmisión de baja presión (tor- instalación se embarcan por separado para instalarse nillo que se encuentra del lado del área ROJA del manó-...
  • Page 13: Operacion

    OPERACIÓN El metano, monóxido de carbono, bióxido de carbono y varios gases inorgánicos no pueden ser removi- No opere el filtro a presiones mayores que dos por un filtro Tipo KVF. la Presión Máxima de Operación especificada en la placa Capacidad de Flujo de identificación de la unidad.
  • Page 14 Tipo KPF, KOR, KOX, KVF (filtros coalescentes) Tipos KPF, KPF-RF, KOR, KOX, KVF - Separe el elemento usado y deséchelo. a. Caída de presión inicial (seco): 0.07 a 0.14 kgf/cm psi a 2 psi) 5A. Tipo KFS b. Caída de presión operacional: Cuando se satura el a.
  • Page 15: Dimensiones Y Pesos

    DIMENSIONES Y PESOS Ñ 7 SP...
  • Page 16: Garantia

    GARANTIA El fabricante garantiza que su producto, cuando éste fué instalado adecuadamente, operado, aplicado y mantenido de acuerdo a los procedimientos y recomendaciones indicadas en el manual de instrucciones del fabricante, está libre de defectos en los materiales o en la mano de obra por un periodo de un (1) año a partir de la fecha de embarque del fab- ricante o del distribuidor autorizado al comprador, siempre y cuando se descubra tal defecto y se avise al fabricante dentro del periodo de garantía mencionado anteriormente.

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