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This Owner's Manual is provided and hosted by Appliance Factory Parts.
Charbroil 465498005
Owner's Manual
Shop genuine replacement parts for Charbroil
465498005
Find Your Charbroil Grill Parts - Select From 3592 Models
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Summary of Contents for ATD Tools 465498005

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Charbroil 465498005 Owner's Manual Shop genuine replacement parts for Charbroil 465498005 Find Your Charbroil Grill Parts - Select From 3592 Models -------- Manual continues below --------...
  • Page 2 For Retail Display: Do not remove tie- down holding the cutting board. FOR OUTDOOR HOUSEHOLD USE ONLY Keep this manual for future reference. To installer or person assembling grill: Leave this manual with grill for future reference. Read this manual before cooking on grill. Some parts may contain sharp edges Failure to follow all manufacturer's instructions especially as noted in the manual! Wear...
  • Page 3: Safeguards

    Safeguards Important Safeguards ELECTRIC SHOCK CAN KILL OR RESULT Read all Warnings and Instructions IN SERIOUS INJURY. Save These Instructions To prevent electrical shock: • Use only with GFI (Ground Fault Interrupter) Safety Symbols protected circuit. • The symbols and boxes shown below explain what each heading means.
  • Page 4: Table Of Contents

    General Safety Introduction Table of Contents 1. Do not touch hot surfaces with unprotected hands. Use Safeguards ................2 handles and knobs provided for operation. Safety Symbols ............... 2 2. Never leave grill unattended when ON. Warranty Information .............. 2 3.
  • Page 5: Know Your Grill

    Know Your Grill Large workable area for outdoor food preparation. Foam insulated cooler can also be used to keep food warm or additonal storage for accessories. Drain system keeps the cooler unit free of liquids spilled on top. Universal tool holder for easy tool access. Full sized cutting board can be easily removed and used inside.
  • Page 6: Cutting Board/Carrying Tray

    Cutting Board/Carrying Tray • Multifunctional Cutting Board/Carrying Tray This durable plastic cutting board allows you to complete most of your food preparation work outside, on a large area worktable. Cutting board easily lifts off and can be used as a carrying tray for food or dishes.
  • Page 7: Parts List

    PARTS LIST SCREW/NUT PACKAGE Qty: 6 - 008 Qty: 2 - 386 Qty: 4 - 007 4080008 #10-24 x 2 1/4 Screw 4080007 1/4”-20 x 2 1/2” Screw 4080386 #10-24 x 2-1/2” Screw Qty: 3 - 801 Qty: 2 - 772 4080801 #8 x 1/4”...
  • Page 8 PARTS LIST Qty: 2 - Non-Locking Caster Qty: 2 - Locking Caster Qty: 1 - Cooler Cooler (1) 4155951 4155952 4154242 4154242 Qty: 1 - Cooking Grate Qty: 1 - Table 4156062 4158031 Qty: 1 - Cutting Board Qty: 1 - Electric Element Qty: 1 Bag - Briquets 4154243 4159282...
  • Page 9 PARTS LIST Qty: 1 - Cross Brace 4502700 Qty: 2 - Leg Assembly 4302498 Qty: 1 - Top/Bottom Assembly 4509191 Patio Bistro • 8...
  • Page 10: Parts And Literature Bag

    Parts Bag Qty: 1 - Controller Qty: 4 - Leg Support Qty: 4 - Caster Socket 4150319 4154349 4150254 Qty: 1 - Logo Plate Qty: 1 - Grease Cup Qty: 1 - Grease Clip 4157077 5156609 5156610 LITERATURE Qty: 1 - Briquet Grate 4152837 Patio Bistro •...
  • Page 11: Bottom Exploded View

    Bottom Exploded View 4152828 4080787 4507131 4080400 4080400 4080787 4507131 4080806 4080806 4080806 4502639 4080400 4080400 4080806 4080787 4080787 4507131 4080400 4509090 Patio Bistro • 10...
  • Page 12: Top Exploded View

    Top Exploded View 4154277 4152316 4080021 4509098 4153641 4157078 4080021 4153641 4152829 4080806 4080400 4080400 4080400 4080413 4080013 4080013 4080226 4502638 4080014 Patio Bistro • 11...
  • Page 13: Before Beginning Assembly

    Before Beginning Assembly • Lay cardboard or carpet down where you will be unpacking • Easily find fasteners by referring to each item (shown actual and assembling grill parts to avoid scratching surfaces. size) at the start of each step. •...
  • Page 14: Caster Sockets

    Caster Sockets Caster Socket Qty: 4 Match hole on Caster Socket to hole on Leg Assembly Holes Caster Socket Patio Bistro • 13...
  • Page 15: Left Leg Assembly

    Left Leg Assembly Combination Smooth head truss head Qty: 4 Completed assembly of left leg to table Step Use square holes on legs Qty: 2 Qty: 2 Step Front Leg Support Back Comb. truss head 008 smooth head Orient leg as shown Squeeze Leg Support into each leg just enough to fit...
  • Page 16 Step Back Hold bottom 208 with your finger or 3/8" wrench. By hand Front or with screwdriver thread screw 386 into nut. Start 208 on left side to stablize the Legs will move slightly until 3/8" wrench legs cross brace is attached Fully tighten all screws Patio Bistro •...
  • Page 17: Right Leg Assembly

    Right Leg Assembly Smooth head Qty: 4 Completed assembly of right and left leg to table Qty: 4 Step 008 goes into FRONT holes Front 008 goes into SIDE holes Orient leg Back as shown Tip: Before turning the leg assembly over, place tape over screw heads or hold screws in place with your hands.
  • Page 18 Step Leg Support Squeeze Leg Support into each leg just enough to fit into legs and rest on screw Step Fully tighten Patio Bistro • 17...
  • Page 19: Cross Brace And Cord Clamp

    Cross Brace and Cord Clamp Qty: 4 Cross Brace 4097 Qty: 4 Qty: 1 Underside of Table Cord Clamp Non-locking Casters Attach Non-locking Caster to legs with Cross Brace Non-locking Caster Non-locking Caster Qty: 2 Cross Brace Patio Bistro • 18...
  • Page 20: Locking Casters

    Locking Casters Locking Caster Lock on Caster Locking Caster Qty: 2 Turn table upright Logo Plate and Hole Plugs Peel adhesive backing off Logo Plate, place tabs into holes Logo Plate Qty: 6 Place 019 into three bottom holes on front of Legs Patio Bistro •...
  • Page 21: Electric Element

    Electric Element Step 418 Insulation Qty: 2 Washer Fold flaps inward and Qty: 2 upward (90 degrees) so they are horizontal Bracket Notch is on Top Text "BOTTOM" faces down Electric Step Element Step Step Push insulation side flaps down flush with bowl.
  • Page 22: Top To Bottom

    Top to Bottom Step Qty: 2 Qty: 2 Bottom Step Qty: 1 Patio Bistro • 21...
  • Page 23: Top, Bottom, Grease Clip And Cup

    Top, Bottom, Grease Clip and Cup Qty: 3 Clips on Bottom insert into These are the same screws slots in Table removed on page 6. If necessary, additional 801's are in the Hardware bag. Step Angle Electric Element on Top and Bottom Assembly into Table Slots Step...
  • Page 24: Adjusting Top And Briquet Plate

    Adjusting Top and Briquet Plate Briquet Plate place under Electric Element Open Top, tighten hinge screw 799 and hex nut 259 until you feel a resistance when closing the lid. Briquet Placement Do not use more than 12 ceramic briquets and replace frequently.
  • Page 25: Electric Controller

    Electric Controller Be sure controller knob is fully rotated counterclockwise to the (OFF) position prior to plugging controller into grill and outlet. Step Step Off position Element Bracket Notch Raised Lip Step Raised lip of controller should be inserted until it is snug against element bracket notch Controller Cord Clamp...
  • Page 26: Cooler

    Cooler Cooler If you are the consumer, remove tape from Cutting Board and cut the tie- down at this time. You may have hardware left over after completing assembly of your grill. This is normal as in some cases we have included extra hardware to ensure that you have enough.
  • Page 27: Use And Care

    Use and Care Ground Fault Interrupter • Since 1971 the National Electric Code (NEC) has required Ground Fault Interrupter devices on all outdoor circuits. Grill is for residential use only. Do not use for • If your residence was built before 1971, check with a commercial cooking.
  • Page 28 Grilling Cleaning Your Grill • For best results, always preheat and cook with lid closed Excess build up of burned grease and food particles will reduce to hold in heat and provide thorough cooking. the grill's cooking performance. To obtain optimum •...
  • Page 29: Troubleshooting

    Troubleshooting Prevention / Solution Problem Explanation / Possible Cause Turn controller knob to maximum setting. Controller turned OFF. Grill not heating Be sure controller is fully seated in heating element bracket and No Power. grill is properly plugged into outlet. Check for tripped household circuit breakers or GFI (Ground Fault Interrupter).
  • Page 30: Cooking Chart

    Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions, or barbecue equipment used. Take this into consideration to insure best results. Temperatures: High = 500 - 650 Medium = 350 - 500 Low = 200 - 350 ITEM SIZE / QUANTITY...
  • Page 31: Limited Warranty

    Limited Warranty ® ™ Char-Broil Consumer Warranty / P.O. Box 1240 Columbus, GA 31902-1240 Thermsulate® is a registered trademark of ATD, Corp.Insulation bowl and application covered by U.S. Patents 5011743, 5111577, and other Patents pending. Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame®...
  • Page 32 Patio Bistro • 31...
  • Page 33 Patio Bistro • 32...

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