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Table of Contents
Summary of Contents for Envirosun TS Plus
- Page 1 ENERGIE GROUP AUSTRALIA PTY LTD Envirosun TS Owner & Installation Manual...
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Page 3: Table Of Contents
Table of Contents Customer Information ........................ 3 Installing your new Envirosun TS System ................ 3 Cold climate installations....................5 Important safety information ..................... 5 Water discharge through the pressure valve ..............5 Troubleshooting ......................... 6 Low solar energy input ..................... 6 Solar collector shading ..................... - Page 4 Commissioning ....................... 22 Filling & Commissioning the Closed Circuit Jacket ............22 Customer Hand Over ..................... 23 Warranty ..........................25 Terms and conditions ..................... 25 OH&S Disclaimer ......................25 Contact Details ........................25 55-4018 Envirosun TS Installation Manual RevR.docx Page 2...
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Page 5: Customer Information
Figure 1-1 Typical System Layout (Cut-away) Figure 1-2 System Layout Detail (Cut-away) The tank stores the heated water ready for household use. TS Plus tanks are made from 444 grade stainless steel to provide long life. 444 Stainless steel is a ferric stainless steel with very good corrosion resistance and is designed for water tanks. - Page 6 1.1.3 Potable Water Use Only: Not Suitable for Pool Heating Envirosun TS Systems are designed for domestic and commercial potable hot water use. They are not suitable for heating pool water or other chemically treated water. 55-4018 Envirosun TS Installation Manual RevR.docx...
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Page 7: Cold Climate Installations
Water discharge through the pressure valve All Envirosun solar water heaters have two pressure valves located within the system configuration. The cold water expansion control valve (ECV), located in the cold water supply pipe, may release a small amount of water from time to time during the heating cycle of the system. -
Page 8: Troubleshooting
Review these appliances to determine if the daily use is greater than the storage volume of the water heater. Envirosun TS system tanks contain 300 litres of hot water, if the hot water load is greater than 300 litres within a short period of time, there may be periods where the water temperature is slightly lower than normal. -
Page 9: Ta Valve Operation - Optional Accessory
TAV. This should not occur after dark. The closing of the TAV indicates that the solar hot water system is generating more hot water than is required. 55-4018 Envirosun TS Installation Manual RevR.docx Page 7... -
Page 10: System Maintenance
System Maintenance YSTEM AINTENANCE Envirosun solar water heaters are designed so that there is little to do in the way of system maintenance. Personally inspecting or servicing any part of the system is not recommended. Should you decide that you want to inspect the roof mounted system it is essential that you use all safety devices required to ensure your personal safety. -
Page 11: Relief Valves
Solids (TDS) of greater than 600 ppm replacement of all safety valves at 3 year intervals is recommended. No Anode The TS Plus and THX Plus units have a 444 stainless steel inner cylinder for long life and do not require an anode for protection against corrosion. Danger: The operation of the thermal cut-out indicates a possibly dangerous situation. -
Page 12: Important Installation Information
This installation should only be performed by an approved professional with suitable experience and licenses, authorised by Envirosun to conduct the work. It is imperative that installers adhere to Occupational Health and Safety Guidelines at all times. -
Page 13: Pressure Reducing Valve
Envirosun has approved cyclone frames for these applications. Piping material Envirosun recommends the use of copper pipe, certified to AS1432, in the flow and return lines to the solar water system. Plastic piping is not to be used for any portion of the water heater system plumbing unless the pipe manufacturer has rated it for temperatures up to 99°C at 600kPa, or a... -
Page 14: Vacuum Break
Installations orientated up to 45° away from the equator do not have a major effect on the annual solar output. If the location has an east facing bias the best solar 55-4018 Envirosun TS Installation Manual RevR.docx Page 12... - Page 15 4.12.5 Roof structure Envirosun TS hot water system can be installed on metal or tile roofs. Ensure the roofing material and roof structure are capable of supporting the full load of the storage tank, collectors and trades personnel during installation. The structure should be capable of supporting a 250kg point load.
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Page 16: Dimensions And Technical Data
444 Stainless Steel TS300/C/E24/S 444 Stainless Steel Table 5.2 TS Tank Weights Weight – Empty (kg) Weight – Full (kg) Collector E20HA 27.5 29.2 E20HS 27.5 29.2 E25HS 32.5 34.5 Table 5.3 Collector Weights 55-4018 Envirosun TS Installation Manual RevR.docx Page 14... -
Page 17: Installation Instructions
Installing the system open circuit systems Take care with all pipe compression connections to prevent twisting of pipes. Envirosun systems use 22mm compression fittings so it is good practice to have some spare fittings on hand to guard against loss of parts when on site. - Page 18 (See Figure 6-6). Figure 6-6 Tank Clamp Screw-fix the tank straps to the rafters. Fit the flexible hot connection pipe. This procedure will differ between models, refer to the appropriate picture: 55-4018 Envirosun TS Installation Manual RevR.docx Page 16...
- Page 19 Figure 6-11. Install the 22mm compression x ¾” BSPF tee to the cold inlet pipe of the tank. This can be replaced with an optional TA valve for systems with a low load or installed in high radiation areas. 55-4018 Envirosun TS Installation Manual RevR.docx Page 17...
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Page 20: Plumbing Connections
(PRV) must be fitted to limit the supply pressure. The PRV is supplied with each Parts Kit. A breach of this requirement may void the warranty in the event of damage caused by excessive pressure. 55-4018 Envirosun TS Installation Manual RevR.docx Page 18... -
Page 21: Electrical Connection For Electric Aes (Booster)
(per AS3500). Electrical connection for Electric AES (Booster) Envirosun water heaters are fitted with a thermostat and an over temperature cut-out for safety. These devices should not be tampered with or removed. -
Page 22: Gas Aes Installation Instructions
Particular attention must be given to the gas supply to ensure the there is a sufficient gas supply available to the gas heater when operating at full output burner rate. 55-4018 Envirosun TS Installation Manual RevR.docx Page 20... - Page 23 The temperature setting of the gas AES must be permanently set to 70°C. Gas heaters other than this type must not be used with an Envirosun solar water heater. Fixed pilot and fixed flame gas heater models must not be used under any circumstance.
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Page 24: Commissioning & Customer Hand Over
Details on commissioning the THX Plus system can be viewed on our web page: http://www.envirosun.solar or you can watch many helpful videos on our YouTube Channel: Envirosun Advanced Solar Hot Water Solutions. You can find links to our YouTube channel on our web page: http://www.envirosun.solar/our-library/... -
Page 25: Customer Hand Over
Once the solar water heater is commissioned and you are confident it is operating correctly, complete the installation details on the carbon copy sheet at the beginning of the Owner’s Manual. Please remove the Envirosun (blue) and the installer (pink) copy. 55-4018 Envirosun TS Installation Manual RevR.docx... - Page 26 Before leaving the installation, ensure that the customer is fully aware of the systems operation and whom to contact should there be any questions in the future. Thank you for installing our world class Envirosun solar water heater. 55-4018 Envirosun TS Installation Manual RevR.docx...
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Page 27: Warranty
Refer to separate warranty document for terms and conditions OH&S Disclaimer Envirosun and its Authorised Dealers work with and recommend various installation and plumbing companies to install, test and certify correct operation of solar hot water systems or the Product. Envirosun is a supplier of systems only. - Page 28 55-4018 Rev R 82-818-090 55-4018 Envirosun TS Installation Manual RevR.docx 03/09/2021...
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