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RJH FINISHING SYSTEMS PL2001S Operation Manual

Chamois buffing machine
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C
HAMOIS BUFFING MACHINE
O
M
PERATIONS
ANUAL

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Summary of Contents for RJH FINISHING SYSTEMS PL2001S

  • Page 1 HAMOIS BUFFING MACHINE PERATIONS ANUAL...
  • Page 2 BS EN 614-1 Safety of Machinery - Ergonomic design principles 2006 BS EN 60204-1 Safety of Machinery - Electrical equipment of machines general requirements 2006 + A1:2009 Signed: G. Minton General Manager For and on behalf of RJH Finishing Systems ltd...
  • Page 3 ECLARATION OF ONFORMITY Technical documentation required to demonstrate that the product meets the aforementioned directives has been compiled and is held by the technical document holder at the registered office above. ECHNICAL DOCUMENTATION HOLDER Signed: G. Minton Managing Director...
  • Page 4 10 years from the installation date to assist both current proprietor and/or future proprietors. RJH Finishing Systems ltd reserve the right to modify machines without prior notice, therefore your machine may differ slightly to the exhibits shown in this manual.

  • Page 5: Table Of Contents

    ONTENTS AFE HANDLING General Description Transportation Storage Offloading Requirements of operating system NSTALLATION Installation Connection of electrical supply Anchoring emergency footswitches Centrifugal fan AFETY Safety features Recommended personal protective equipment (PPE) Vibration Noise emissions Safe working practices PERATION Machine controls Machine set up Machine operation Unlatching emergency devices...
  • Page 6 ONTENTS Dust extraction service schedule Removing polyester needle felt filter Replacing polyester needle felt filter SSESSMENT Risk assessment Potential hazards ECHNICAL OTES Troubleshooting Machine footprint Spare Parts Wiring schematic Extractor maintenance log...

  • Page 7: General Description

    Derived from a standard product that has been supplied into the market place for many decades with an excellent safety record. RANSPORTATION (kg) ACKED WEIGHT 1500rpm M 3000rpm M ACHINE EIGHT ACHINE EIGHT O PL2001S O PL2003S O PL2001SP O PL2003SP O PL2001SE O PL2003SE O PL2001T O PL2003T O PL2001TP O PL2003TP O PL2001TE...

  • Page 8: Offloading

    ANDLING FFLOADING (Bench/Pedestal models) Position the machine close to its intended working area and remove packaging. It is recommended that the machine be offloaded by means of a sling placed under the end caps either side of the motor as shown. (Extraction models) Position the machine close to the intended working area, remove packaging to expose four pallet retaining bolts.
  • Page 9 ANDLING machines with an abrasive belt configuration have a higher than normal centre of NOTICE gravity, therefore abrasive belt guards should be lowered to the floor before manoeuvring the machine. for protection during transit certain components may have been packed separately. NOTICE great care must always be taken when moving machines as to prevent injury &...

  • Page 10: Installation

    NSTALLATION NSTALLATION (Bench models) Position and secure the machine to a substantial work bench, through anchor points provided using suitable fixings of 8mm diameter and length x1.5 longer than the bench top depth for example 50mm bench top = 75mm long fastener (Mounted models) Are to be placed on a substantial and level concrete floor with a clear working area.

  • Page 11: Connection Of Electrical Supply

    Disconnect input power supply and alternate two phases before repeating the outlined procedure. Circuit schematics are provided in the technical notes for assistance LECTRICAL ATINGS BENCH PEDESTAL MOUNTED ODEL ATING PEED AMPS AMPS O PL2001S 230/1/50 1500 O PL2001SP 230/1/50 1500 O INDPL2001SP 230/1/50 1500 O PL2003S 230/1/50...

  • Page 12: Anchoring Emergency Footswitches

    NSTALLATION LECTRICAL ATINGS BENCH PEDESTAL MOUNTED ODEL ATING PEED AMPS AMPS O PL2001T 1.25 400/3/50 1500 O PL2001TP 1.25 400/3/50 1500 O INDPL2001TP 1.25 400/3/50 1500 O PL2003T 0.85 400/3/50 3000 O PL2003TP 0.85 400/3/50 3000 O INDPL2003TP 0.85 400/3/50 3000 LECTRICAL ATINGS...

  • Page 13: Centrifugal Fan

    NSTALLATION ENTRIFUGAL FAN The process outlined below will determine which rotational path the centrifugal fan is travelling and whether or not any remedial action is required. 1. Remove flexible hose from guard hood spigot using a n 6 wrench or screwdriver 2.

  • Page 14: Safety

    AFETY AFETY FEATURES Supplied in accordance with the European Machinery Directive 2006/42/EC and subsequent amendments, the machine has a number of incorporated safety features, these are as follows:  Emergency stop push button incorporating a latching turn release mechanism the emergency stop function on this machine is provided for emergency use only. It is NOTICE unadvisable to make use of this facility on any other basis since in certain circumstances damage to the machine/components may result...

  • Page 15: Noise Emissions

    AFETY reduced to meet A(8) target limits, typically 5.5 hours for a level of 3m/s and 2 hours for a level of 5m/s maximum as shown. These values can only be determined by assessment in operation using hand arm monitoring equipment. Regular monitoring of the machine, consumables etc.., is highly recommended to prevent abnormal vibrations being experienced.
  • Page 16 AFETY trained skilled and semi-skilled operators whilst in a standing position. Use of the machine for any other purpose is prohibited  Modifications of the machine must be undertaken by the original manufacturer or have their approval, otherwise the modifier is then considered liable and must fulfil the obligation of the machinery directive ...

  • Page 17: Operation

    PERATION ACHINE CONTROLS Start push button Inboard sleeve Outboard sleeve Emergency stop push button Knee bar stop Dust collection tray Shaker handle Inboard socket screw Outboard socket screw...

  • Page 18: Machine Set Up

    PERATION ACHINE SET UP Machines are supplied without abrasive media fitted as standard (unless specified). Therefore the following steps must be undertaken before machining processes be carried out.  Machine guarding has been designed to use buffing mops of diameter 200mm x 25mm ...

  • Page 19: Unlatching Emergency Devices

    PERATION restart until the emergency stop button latch has been release and start button actuated  Don’t apply excessive pressure during the machining process as this increases the risk of components being entangled or ejected NLATCHING EMERGENCY DEVICES Emergency stop push buttons are reset by turning the head in a clockwise direction (If fitted) Emergency stop push buttons are reset by turning the ronis 455 key.

  • Page 20: Replacing Consumables

    PERATION  Ensure buffing mops are at full operational speed. Offer the mop rake’s serrated edge to the centre of the buffing mop face  Work the mop rake across the buffing mop face (left to right) until its appearance is bright and fibres loose Dressing operations will often cause intense plumes of dust that will rise upwards, so it is important that precautions regarding facial/breathing PPE are taken before commencement and is only...

  • Page 21: Collection Tray

    PERATION OLLECTION TRAY As the polyester needle felt filter becomes clogged, it improves as a filter but increased resistance results in a drop of the carrying velocity and consequently the effectiveness. The extractor unit is provided with a shaker knob which when agitated causes the cleaning ring to make contact with the filter and dislodge accumulated dust.

  • Page 22: Maintenance

    AINTENANCE ENERAL all maintenance procedures undertaken must be carried out by a suitably trained and qualified IMPORTANT technician before carrying out any maintenance procedures ensure the input power supply IMPORTANT has been disconnected Machines of this type are relatively simple and need little attention by way of maintenance. ...

  • Page 23: Electrical

    AINTENANCE LECTRICAL all electrical procedures undertaken must be carried out by a suitably trained and qualified IMPORTANT technician before carrying out any electrical procedures ensure the input power supply has IMPORTANT been disconnected Circuit diagrams are provided in the section entitled ‘Technical Notes’ UFFING MOP MAINTENANCE ...
  • Page 24 AINTENANCE Call supervisor if attention is required, otherwise take appropriate remedial action and sign log  EEKLY OPERATOR CHECKS That extractor is drawing air successfully through inlet ducts Capture hood is positioned correctly Collection tray doesn’t need emptying No partial blockages in capture hood Ducting securely connected and intact No visible emissions from exhaust outlet Call maintenance if attention is required, otherwise take appropriate remedial action and sign log...

  • Page 25: Removing Polyester Needle Felt Filter

    AINTENANCE Where 1. Static fan pressure is measured with a digital manometer at test point (fig 01) provided at the front of the dust extraction unit 2. Duct velocity is measured using a digital anemometer with a diameter 45mm fan. Remove fig01 Static pressure test point duct from guard spigot (fig 02)

  • Page 26: Replacing Polyester Needle Felt Filter

    AINTENANCE 8. Remove shaker frame from dust 9. Remove shaker frame from 7. Remove front retaining clip filter. extractor. 10. Release snap over retaining 11. Remove retaining clip from 12. Remove dust filter. clip. extractor. EPLACING POLYESTER NEEDLE FELT FILTER 2.

  • Page 27: Risk Assessment

    ISK ASSESSMENT ISK ASSESSEMENT This variant is based on a family of machines which RJH Finishing Systems ltd have supplied into the market place for many decades and has an excellent safety pedigree. However, like all machines of this type they can be dangerous if used carelessly or incorrectly.
  • Page 28 ISK ASSESSMENT is a possibility with any electrical powered appliance and even though the machine LECTROCUTION has simple electrical controls with overloads and no-volt release there remains a small danger. Only qualified personnel must be allowed access to the electrical controls. LOW RISK is a risk with any machining process and there is a possibility that dust particles or YE DAMAGE...

  • Page 29: Technical Notes

    ECHNICAL NOTES ROUBLESHOOTING SYMPTOM CHECK ACTION Machine will not start Mains on Switch on isolator Control overloads Requires electrician Control fuses Requires electrician Guard Interlocks Requires electrician Emergency stop Release emergency stop latch Excessive vibration Polishing Mop/wheel condition Replace if necessary Bearings Replace if necessary Reduced processing...

  • Page 30: Machine Footprint

    ECHNICAL NOTES ACHINE FOOTPRINT Bench mounted range...
  • Page 31 ECHNICAL NOTES ACHINE FOOTPRINT Pedestal mounted range ‘A’ O PL200**P 910mm O INDPL200**P 1000mm...
  • Page 32 ECHNICAL NOTES ACHINE FOOTPRINT Extraction mounted range ‘A’ O PL200**E 920mm O INDPL200**E 1010mm...

  • Page 33: Spare Parts

    ECHNICAL NOTES PARE PARTS ESCRIPTION 7242-001 Flush push button - green 7242-002A Emergency stop push button - twist release P CBMFB Needle felt filter bag COB-STRAP-ASSY Needle felt filter bag strap assembly Eye shields 1pair PL-3-0006 Lefthand taper nose - 1500rpm PL-3-0007 Righthand taper nose - 1500rpm PL-3-0011...

  • Page 34: Wiring Schematic

    ECHNICAL NOTES IRING SCHEMATIC SINGLE PHASE...
  • Page 35 ECHNICAL NOTES IRING SCHEMATIC THREE PHASE...

  • Page 36: Extractor Maintenance Log

    ECHNICAL NOTES XTRACTOR MAINTENANCE LOG SSET OCATION PERATION NSTALLED CTION IGNED OSITION Form Completion Notes: Column A,B,C or D should be ticked when corresponding maintenance schedule as detailed has been completed. Any significant events can be recorded in the action column and each entry should be signed.
  • Page 37 ECHNICAL NOTES OTES...
  • Page 38 RTILLERY STREET ECKMONDWIKE ORKSHIRE WF16 0NR : +44 (0)1924 402 490 : +44 (0)1924 404 635 : sales@rjhfnishing.co.uk MAIL : www.rjhfinishing.co.uk Rev: G06/17...

This manual is also suitable for:

Pl2003sPl2001tPl2003tPl2001spIndpl2001spPl2003sp ... Show all

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