Summary of Contents for Bartell Global Predator Series
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Predator Series Grinder P800PRO and P800E Doc. # OI-B19007 Orig. Rel. – 12/2023 Curr Rev. – A...
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL Page intentionally left blank.
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Bartell Morrison Inc. unless such copying is permitted by federal copyright laws. ADDRESS INQUIRIES OR REFERENCE PERMISSIONS CARE OF: Bartell Global, 170 Traders Blvd E., Mississauga, Ontario, Canada, L4Z 1W7 REV. DATE...
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL SAFETY PRECAUTIONS DANGER EXPLOSION HAZARD Never operate the machine in an explosive atmosphere, near combustible materials, or where ventilation does not clear exhaust fumes. WARNING BURN HAZARD Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off.
PREDATOR SERIES GRINDERS OWNER’S MANUAL INTRODUCTION The Predator Series Planetary Diamond Grinders are designed for wet and dry grinding of Concrete, marble, terrazzo, and granite. Their applications range from rough grinding and coating removal through a polished finish. This Manual contains the information and procedures to assist you to operate and maintain the P650E, P650PRO, P800E, and P800PRO floor grinder safely and correctly.
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL WARRANTY INFORMATION All grinders sold by Bartell Morrison Inc. are warranted against defects in materials and/or workmanship; excluding normal wear on wearing components and components covered by a separate original manufacturer’s warranty, for a period of 12 months from the date of sale to the original end user purchaser provided that certain conditions have been met.
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL SAFETY PRECAUTIONS It is important that the following be read carefully in order that the operational performance of the Bartell Grinder be fully understood. Proper maintenance procedures will ensure long life and top performance of the unit.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL • Extreme caution must be used when moving machinery by hand on an inclined plane. Even the slightest slope can cause forces/ momentum making the machinery impossible to brake manually. • Never use the machine if you are tired, if you have consumed any alcohol, or if you are taking medication that could affect your vision, your judgment or your coordination.
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL Propane Tank Safety Using propane tanks to power grinders can be an efficient and reliable energy source. However, it is crucial to follow certain safety guidelines to ensure the proper handling and usage of propane tanks.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 3. Connecting and Disconnecting: a. Check for leaks: Before connecting a propane tank to a grinder, perform a leak check using a solution of soapy water. Apply the solution to all connections and observe for bubbles that indicate a leak.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL b. In the case of pressure relief catching fire, it is necessary to cool the cylinder. Use non-flammable cooling liquid, or a fire extinguisher, to lower the temperature of the cylinder. The flow of gas should stop, when the cylinder is cooled. Shutting off the flow of gas should extinguish the fire the gas was fueling.
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL Transportation The Predator Series Grinders are equipped with 3 Transport wheel. To use 3 Transport Wheel. 1. Rotate swing weights to rear position by pulling ball handle to release pin. 2. Rotate handle in most vertical position.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 4. Rotate handle to new vertical position 5. Pull swing weights up to the first locking position. 6. Grinder is now ready to roll. Note: If greater ground clearance is required, (Example: A ramp) remove propane tank before...
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL To return the grinder back to grinding position. 1. Release swing weights to the ground. 2. Rotate Handle to horizontal position. 3. Confirm no people or objects are under the grinder. 4. Pick up handle while placing one foot on the swing weights at the grinder rotates up.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 5. Rotate Handle to comfortable operating position. 6. Rotate swing weights to desired grinding position.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL To lift grinder with a hoist. 1. Grinder should be in grinding position. 2. Swing weights should be rotated down nearest to the drum. 3. Rotate Handle in horizontal position. 4. Locate marked single Lifting point behind motor/engine.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL To secure machine for transport 1. Grinder should be in grinding position. 2. Swing weights should be rotated down nearest to the drum. 3. Rotate Handle in a horizontal position. 4. Locate 4 marked tie down points...
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 5. Only use DOT certified ratcheting straps based on the weight of the grinder. a. Do not use chains for securing machine...
PREDATOR SERIES GRINDERS OWNER’S MANUAL Tooling Installation The Predator Series Grinders come equipped with quick change tooling system. This allows operators to quickly change grits or types of diamond tooling. To install/change tooling plates on machine. 1. Rotate swing weights to rear position by pulling ball handle to release pin.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 1. Install/change tooling plates by rotating the triangle in the center of each head. a. 3 optional screws can be used to fix the tooling plates to the grinder. b. Caution Tooling and tooling plates can be hot. Always use correct PPE.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 2. Install/slide Mag by sliding tooling into grooves. a. Use rubber mallet to tap tooling in and out of place. Note: It is recommended not to transport machines with tooling plates installed, unless using optional transport screws.
Before operating a propane grinder, read and understand the propane safety check list in this manual. The predator series propane grinders only run on vapor style tanks. Attempt to run a liquid style tank will result in damage to the regulator and engine.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 3. Rotate the top of propane tank toward machine until quick release handle catches top of propane tank. 4. Install optional safety strap behind propane tank. a. This strap can also be used if the tank is not of standard size.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 5. Connect propane hose to propane tank and confirm a tight connection. 6. Fully Open valve on propane tank.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL To Remove Propane Tank 1. Confirm Grinder is in grinding position with handle raised to vertical position. 2. Fully Close valve on propane tank 3. Disconnect propane hose from propane tank. 4. While supporting the propane tank with one hand. Use the other hand to pull up on the latch holding the propane tank in place.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 6. Release the propane latch with one hand and use two hands to lift and remove the propane tank from the grinder. ** Follow all Propane handling safety guidelines.**...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL OPERATING INSTRUCTIONS STARTING PROCEDURES - WARM TEMPERATURES a) Prior to starting the grinder, check the engine oil levels. (Propane only) Be sure the fuel tank is full. Fuel is not shipped with the unit. WARRANTY IS VOID IF RUN WITHOUT OIL.
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN This Bartell Predator Grinder has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your Bartell Grinder.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL After 1.5 Each 3 Each 6 Each 9 Each 12 Each Routine Service Intervals months or months or months or months or months or 50 hrs 100 hrs 200 hrs 300 hrs...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL ROUTINE SERVICE INTERVALS Due to the nature and environment of use, grinders are exposed to severe operating conditions. Some general maintenance guidelines will extend the useful life of your grinder: • The initial service for your grinder should be performed after 50 hours of use, at which time your mechanic (or authorized repair shop) should complete all of the recommended checks in the schedule above.
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL MAINTENANCE INSTRUCTIONS GENERAL MAINTENANCE Remember, safety is paramount when performing routine maintenance checks. Always disconnect the grinder from the power source before conducting any inspections or maintenance tasks. • Visual Inspection: Regularly examine the grinder for any signs of damage, loose parts, or frayed wires.
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL • Clean the air filter: Regularly clean or replace the air filter to prevent dirt and debris from clogging the engine. A clogged air filter can lead to decreased engine performance. •...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL TROUBLESHOOTING 800PRO and 650PRO WON’T START BELT WEARING RAPIDLY • Throttle fully open • Belt adjusted improperly • Hand lever wire broken • Pulley out of alignment • Propane Tank overfilled •...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 96-0745 - SWING WEIGHT ASSEMBLY RIGHT – 800 - D ITEM NO. PART NUMBER DESCRIPTION QTY. 53-0759 WEIGHT ARM WELDMENT RIGHT - 800 51-3310 WEIGHT PIN 51-3370 SWING WEIGHT PAD - 650...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 96-0740 - SWING WEIGHT ASSEMBLY LEFT – 800 - D ITEM NO. PART NUMBER DESCRIPTION QTY. 53-0757 WEIGHT ARM WELDMENT LEFT - 800 51-3310 WEIGHT PIN 51-3370 SWING WEIGHT PAD - 650...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 96-0609 DRUM MOTOR SUB ASSEM 800E - A ITEM NO. Part Number DESCRIPTION QTY. 96-0751 DRUM ASSEMBLY - 800 23-0245 THREE PHASE MOTOR 51-3383 DRUM TO DRIVE SPACER - 800 51-3382 DRUM TO SPACER GASKET - 800...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 96-0791 - ENGINE MOUNT SUB ASSEM - 800PRO - B ITEM NO. PART NUMBER DESCRIPTION QTY. 51-3410 MOTOR PLATE 800PRO 51-3412 BELT CLUTCH TENSIONER 800PRO 13-0716 GROMMET, HIGH-TEMP 9/16"-3/8"-3/8" 13-0715 STUD DOUBLE END M8X50...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 96-0753 - DRUM MOUNT PLATE ASSEM - 800PRO - A ITEM NO. Part Number DESCRIPTION QTY. 51-3406 TRANSFER BASE PLATE 800PRO 96-0790 TRANSFER SHAFT SUB ASSEMBLY 800PRO 51-3407 STANCHION CLUTCH BOX 800PRO...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 96-0790 - TRANSFER SHAFT SUB ASSEMBLY - 800PRO - B ITEM NO. PART NUMBER DESCRIPTION QTY. 51-3405 TRANSFER SHAFT 800PRO 51-3401 ID SPACER 650PRO 850PRO 51-3402 BEARING HOUSING, PRIMARY 650PRO 850PRO 51-3403...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL BOTTOM DRUM II ASSEMBLY – 800 ITEM NO. PART NUMBER DESCRIPTION Bottom Drum I Assembled BG.8A005.01 SUBASSEM, BELT TIGHTENER BG.8A006.02 SUBASSEM, MAIN BELT STEEL IDLER NB.18.140 SET SCREW, M16-2.0 X 16 (Not used) BG.8A007.50...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL BOTTOM DRUM III ASSEMBLY – 800 PART ITEM NO. DESCRIPTION NUMBER Bottom Drum II Assembled BG.8A009.00 SUBASSEM, PTO BG.8A008.00 SUBASSEM, PLANETARY 12-1200-25 SCREW, SOCKET HEAD CAP M12-1.75 X 25 12.9 ZINC BG.20207.02 ROD, MAIN BELT TENSIONER BG.80064.00...
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL TOP PLATE ASSEMBLY – 800 ITEM NO. PART DESCRIPTION NUMBER BG.80028.00 PLATE, TOP Drum STEEL BG.2A001.00 SUBASSEM, PTO TENSIONER BG.8A004.00 SUBASSEM, TOP TENSIONER BG.8A003.00 SUBASSEM, TOP BELT IDLER 12-1200-30 SCREW, SOCKET HEAD CAP M12-1.75 X 30 12.9 ZINC 12-0600-12 SCREW, SOCKET HEAD CAP M6 -1.0 X 12 ZINC...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL TOP IDLER ASSEMBLY – 800 PART ITEM NO. DESCRIPTION NUMBER BG.80038.00 BASE, TOP BELT IDLER BG.80037.00 IDLER, TOP BELT BG.20220.00 BEARING, 3204-2RS BG.20215.00 O-RING, M30 BG.80078.00 SCREW, MODIFIED SOCKET HEAD M20-2.5 X 46.8 SUBASSEM, TOP BELT IDLER BG.8A003.00...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL TOP TENSIONER ASSEMBLY – 800 PART ITEM NO. DESCRIPTION NUMBER BG.20210.00 SPACER, TOP BELT TENSIONER IDLER BG.80035.00 IDLER, TOP BELT TENSIONER BG.20220.00 BEARING, 3204-2RS 12-0680-20 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 BG.20206.50...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL MAIN BELT TIGHTENER ASSEMBLY – 800 PART ITEM NO. DESCRIPTION NUMBER 12-0800-20 SCREW, SOCKET HEAD CAP M8-1.25 X 20 12-0680-20 SCREW, FLAT HEAD TORX SOCKET CAP M6 -1.0 X 20 12-0880-20 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 NB.30.128...
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OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL MAIN IDLER ASSEMBLY – 800 ITEM NO. PART DESCRIPTION NUMBER BG.80011.01 SPINDLE, MAIN BELT IDLER 6207 BG.80010.02 IDLER, STEEL MAIN BELT 6207 BG.80047.00 BEARING, 63008-2RS BG.80009.01 RETAINER, IDLER BEARING 6207 NB.50.143 PIN, HARDENED M8 X 26 BG.80114.01...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL FLEX HEAD – 800 PART ITEM NO. DESCRIPTION NUMBER BG.20103.00 YOKE, SUSPENSION BG.20100.50 PLATE, DRIVING (Rev) BG.20101.25 PLATE, DRIVEN (QM) BG.20102.01 ELEMENT, CENTER STUDDED BG.20109.00 BUSHING, YOKE BG.20106.25 POST, SPRING 12-0880-16 SCREW, FLAT HEAD SOCKET CAP M8-1.25 X 16 12-0880-20 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 96-0780 - TOOLING TRIANGLE ASSEMBLY – 800 - A ITEM NO. PART NUMBER DESCRIPTION QTY. 51-3352 TRIANGLE BASE 800 51-3346 TRIANGLE HOLDER 800 51-0110 TRIANGLE HOLDER CENTER ROTATOR 13-0142 O-RING (.125 ID X .313 OD X 0.94 W)
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 96-0781 - METAL TOOLING KIT – 800 - B ITEM NO. PART NUMBER DESCRIPTION SLIDE IN SLIDE IN BOLT QTY. WITH RING QTY. QTY. 51-3347 TOOLING PLATE 800 13-0650 METAL TOOLING MAGNET 12-0481-06 FLAT HEAD PHILLIPS SCREW –...
OIPB – B19007 PREDATOR SERIES GRINDERS OWNER’S MANUAL 96-0809 – PROPANE TANK BRACKET SUPPORT 20LB 800PRO KIT - A ITEM NO. PART NUMBER DESCRIPTION QTY. 52-0629 PROPANE TANK BRACKET SUPPORT 20LB 800PRO...
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