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Summary of Contents for Garner BinMaster DPM-200
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Free Modbus® RTU with Serial Adapter Option Copy Meter Settings to Other Meters Max/Min Display High & Low Alarms with Multiple Reset Actions Division of Garner Industries 7201 North 98th Street Lincoln, NE 68507-9741 (402) 434-9102 925-0358...
DPM-200 Digital Panel Meter Instruction Manual Disclaimer The information contained in this document is subject to change without notice. BinMaster makes no representations or warranties with respect to the contents hereof, and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.
DPM-200 Digital Panel Meter Instruction Manual Table of Contents INTRODUCTION ------------------------------------------------------------ 2 ORDERING INFORMATION --------------------------------------------- 3 SPECIFICATIONS ---------------------------------------------------------- 7 General ------------------------------------------------------------------------------- 7 Process Input ---------------------------------------------------------------------- 8 Temperature Inputs -------------------------------------------------------------- 9 Relays Option -------------------------------------------------------------------- 10 ...
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DPM-200 Digital Panel Meter Instruction Manual Recalibrating Process Inputs (ICal) ------------------------------------- 36 Setting the Relay Operation (rely) -------------------------------------- 37 Relay and Alarm Operation ------------------------------------------------ 41 Pump Alternation Control Operation ------------------------------------- 46 Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 47 ...
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DPM-200 Digital Panel Meter Instruction Manual Table of Figures Figure 1. Panel Cutout and Mounting ..........14 Figure 2. Labeling for 2 Relay, Analog Out, & 24 V Supply .... 15 Figure 3. Labeling for Analog Out & Two 24 V Supply Model ..15 ...
DPM-200 Digital Panel Meter Instruction Manual SPECIFICATIONS Except where noted all specifications apply to operation at +25°C. General DISPLAY Model *R: 0.56" (14 mm), Model *X: 1.20" (31 mm), Four digits (-1999 to 9999), automatic lead zero blanking. DISPLAY INTENSITY Eight intensity levels DISPLAY Process/RTD: 3.7-5/second UPDATE RATE...
DPM-200 Digital Panel Meter Instruction Manual ENVIRONMENTAL Operating temperature range: -40 to 65°C Storage temperature range: -40 to 85°C Relative humidity: 0 to 90% non-condensing CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG wire, RJ11 for serial communication adapters ENCLOSURE 1/8 DIN, high impact plastic, UL 94V-0, color: gray MOUNTING...
DPM-200 Digital Panel Meter Instruction Manual Temperature Inputs INPUTS Field selectable: type J, K, T, or E thermocouples; 100 platinum RTD (0.00385 or 0.00392 curve) RESOLUTION 1 or 0.1 for all RTD inputs. 1 for all thermocouples. 1 or 0.1 for Type T thermocouple ACCURACY Input Type Range Accuracy...
DPM-200 Digital Panel Meter Instruction Manual Relays Option RATING 2 SPDT (Form C); rated 3 A @ 30 VDC or 3 A @ 250 VAC resistive load; 1/14 HP @ 125/250 VAC (50 watts) for induc- tive loads ELECTRICAL A suppressor (snubber) should be connected to each relay NOISE contact switching inductive loads to prevent disruption to the SUPPRESSION...
DPM-200 Digital Panel Meter Instruction Manual Isolated 4-20 mA Transmitter Output OUTPUT RANGE 1.00 to 23.00 mA typical CALIBRATION Factory calibrated for 4-20 mA SCALING RANGE 0.00 to 23.99 mA for any display range, see output range above ACCURACY ± 0.1% FS ± 0.004 mA TEMPERATURE 0.4 uA/C from -40 to 65C ambient DRIFT...
DPM-200 Digital Panel Meter Instruction Manual COMPLIANCE INFORMATION Safety UL LISTED USA and Canada UL 508 Industrial Control Equipment UL FILE NUMBER E160849 FRONT PANEL UL Type 4X, NEMA 4X, IP65; panel gasket provided LOW VOLTAGE EN 61010-1:2010 DIRECTIVE Safety requirements for measurement, control, and la- boratory use Electromagnetic Compatibility EMISSIONS...
DPM-200 Digital Panel Meter Instruction Manual Note: Testing was conducted on DPM-200 Digital Panel Meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance. Declaration of Conformity available at www.binmaster.com SAFETY INFORMATION CAUTION: Read complete WARNING: Risk of...
DPM-200 Digital Panel Meter Instruction Manual INSTALLATION There is no need to remove the meter from its case to com- plete the installation, wiring, and setup of the meter. Unpacking Remove the meter from box. Inspect the packaging and con- tents for damage.
DPM-200 Digital Panel Meter Instruction Manual Connections All connections are made to removable screw terminal connectors located at the rear of the meter. Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.
DPM-200 Digital Panel Meter Instruction Manual Power Connections Power connections are made to a two-terminal connector labeled POWER on Figure 2. The meter will operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring convention. POWER CONNECTOR AC or DC POWER...
DPM-200 Digital Panel Meter Instruction Manual Figure 6. Transmitters Powered by Internal Supply (Optional) The current input is protected against current overload by a resettable fuse. The display may or may not show a fault condition depending on the nature of the overload. The fuse limits the current to a safe level when it detects a fault condi- tion, and automatically resets itself when the fault condition is removed.
DPM-200 Digital Panel Meter Instruction Manual Thermocouple and RTD Connections The following figures show examples for thermocouple and RTD con- nections. The RTD/TC selector switch must be set to the proper position for the meter to accept the selected temperature input. The input type is selected using the Setup menu.
DPM-200 Digital Panel Meter Instruction Manual Figure 10. Two-Wire RTD Input Connections Lead wire compensation for two-wire RTDs can be applied using the Adjust menu. See Offset Adjustment (Adj), page 53. Figure 11. Four-Wire RTD Input Connections The four-wire RTD connection is similar to the three-wire. One of the leads of a four-wire RTD is not connected and may be clipped off.
DPM-200 Digital Panel Meter Instruction Manual Serial Communication Serial communication connection is made to an RJ11 connector labeled SERIAL on Figure 2. Use PDA7232 for RS-232 interfacing. Use PDA7422 for RS-485 interfacing. Use PDA7420 for meter-to-meter interfacing for cloning purposes (i.e. copying programmed settings from one meter to other meters).
DPM-200 Digital Panel Meter Instruction Manual Choose R and C as follows: R: 0.5 to 1 for each volt across the contacts C: 0.5 to 1 µF for each amp through closed contacts Notes: Inductive relay rating is 1/14 HP (50 W) at 115/230 VAC Use capacitors rated for 250 VAC.
DPM-200 Digital Panel Meter Instruction Manual 4-20 mA Output & Input Signal Connections Connections for the 4-20 mA transmitter output are made to the con- nector terminals labeled “mA OUT, I-, I+”. The 4-20 mA output may be powered from an internal power supply (optional) or from an external power supply.
DPM-200 Digital Panel Meter Instruction Manual SETUP AND PROGRAMMING ® Programming from a PC with MeterView ® BinMaster’s free MeterView software allows all DPM-200 setup parameters to be programmed from a PC (requires PDC protocol selection) and to save the configuration settings to a file for reporting or programming other meters.
DPM-200 Digital Panel Meter Instruction Manual Front Panel Buttons and Status LED Indicators Button Description Status Symbol Menu Alarm 1 Right arrow/Reset Alarm 2 Up arrow/Max Set point indicator Enter/Ack Reset point indicator Press the Menu button to enter or exit the Programming Mode at any time.
DPM-200 Digital Panel Meter Instruction Manual Display Functions and Messages The meter displays various functions and messages during setup/pro- gramming and operation. The following table shows the displayed func- tions and messages with their action/setting description. Display Parameter Action/Setting setu Setup Enter Setup menu inpt...
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DPM-200 Digital Panel Meter Instruction Manual Display Parameter Action/Setting dis2 Display 2 Program display 2 value Error Error, calibration not successful, check signal Relay Enter the Relay menu RELY Relay 1 setup RLY1 Relay 1 Act1 Action 1 Set relay 1 action (automatic, latching, etc.) Auto Automatic Set relay for automatic reset...
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DPM-200 Digital Panel Meter Instruction Manual Display Parameter Action/Setting On 2 Set relay 2 On time delay Off 2 Set relay 2 Off time delay OFF2 Break Set RTD/TC input break relay behavior brek Set relay 1 input break relay behavior Brk1 Relay 1 Break Set relay to non-alarm condition at break...
DPM-200 Digital Panel Meter Instruction Manual Main Menu The main menu consists of the most commonly used functions: Setup and Password . Press Menu button to enter Programming Mode then press Up ar- row button to scroll main menu. Mode 9765 setu...
DPM-200 Digital Panel Meter Instruction Manual Setting Up the Meter (setu) The Setup menu is used to select: Input signal the meter will accept Decimal point position for process inputs Units ( F or C) for temperature inputs Relay operation 4-20 mA analog output set up Press the Enter/Ack button to access any menu or press Up arrow but-...
DPM-200 Digital Panel Meter Instruction Manual Setting the Input Signal (inpt) Enter the Input menu to set up the meter to display current (4-20), volt- age (0-10), thermocouple (tC), or RTD (rtd) inputs. The voltage input is capable of accepting any signal from -10 to +10 VDC.
DPM-200 Digital Panel Meter Instruction Manual Setting the Decimal Point (dc. p t) Decimal point for process inputs may be set with up to three decimal places or with no decimal point at all. Decimal point for RTD inputs may be set with 1 decimal place or none. Decimal point for thermocouple inputs is fixed.
DPM-200 Digital Panel Meter Instruction Manual Programming the Meter (prog) It is very important to read the following information, before proceeding to program the meter: There is no need to recalibrate the meter when first received from the factory. ...
DPM-200 Digital Panel Meter Instruction Manual Scaling the Meter (scal) The process inputs (4-20 mA and 10 VDC) can be scaled to display the process in engineering units. A signal source is not needed to scale the meter; simply program the in- puts and corresponding display values.
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DPM-200 Digital Panel Meter Instruction Manual Error Message (Err) An error message indicates that the calibration or scaling process was not successful. After the error message is displayed, the meter reverts to input 1, allow- ing the appropriate input signals to be applied. The error message might be caused by any of the following conditions: Input signal is not connected to the proper terminals or it is con- nected backwards.
DPM-200 Digital Panel Meter Instruction Manual Calibrating the Meter (Cal) To scale the meter without a signal source, refer to Scaling the Meter (scal), page 33. The meter can be calibrated to display the process in engineering units by applying the appropriate input signal and following the calibration procedure.
DPM-200 Digital Panel Meter Instruction Manual Recommended Calibration Points To recalibrate the meter, it is recommended to use the Fahrenheit scale; this will give a greater degree of accuracy to the calibration. The scale can be changed to the Celsius scale after calibration is completed. The meter will display temperature accurately in any scale.
DPM-200 Digital Panel Meter Instruction Manual Setting the Relay Operation (rely) This menu allows you to set up the operation of the relays: Relay action Automatic reset only (non-latching) Automatic + manual reset at any time (non-latching) Latching (manual reset only) Latching with Clear (manual reset only after alarm condi- tion has cleared) Pump alternation control (automatic reset only)
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DPM-200 Digital Panel Meter Instruction Manual Setting the Relay Action The relays’ Action menu allows the user to set up the operation of the relays. The relays may be set up for any of the following modes of oper- ation: Automatic reset (non-latching) Automatic + manual reset at any time (non-latching) Latching (manual reset only, at any time)
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DPM-200 Digital Panel Meter Instruction Manual Setting Fail-Safe Operation The fail-safe operation is set independently for each relay. Select on to enable or select off to disable fail-safe operation. FLSF Press Enter/Ack button to accept setting Press Menu button to exit at any time FLS1 FLS2 Programming Time Delay...
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DPM-200 Digital Panel Meter Instruction Manual Setting Sensor Break Condition The sensor break relay condition may be programmed for each relay as On (alarm) or Off (non-alarm). The relays will enter these states when a sensor break is detected for RTD or thermocouple inputs. These set- tings have no effect when current or voltage inputs are selected.
DPM-200 Digital Panel Meter Instruction Manual Relay and Alarm Operation The following graphs illustrate the operation of the relays, status LEDs, and ACK button. High Alarm Operation (Set > Reset) For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back "on", signal must go below set point, and then go above it.
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DPM-200 Digital Panel Meter Instruction Manual Low Alarm Operation (Set < Reset) For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back "on", signal must go above set point, and then go below it.
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DPM-200 Digital Panel Meter Instruction Manual Time Delay Operation The following graphs show the operation of the time delay function. If the signal crosses the set point, the On time delay timer starts and the relay trips when the time delay has elapsed. If the signal drops below the set point (high alarm) before the time delay has elapsed, the On time delay timer resets and the relay does not change state.
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DPM-200 Digital Panel Meter Instruction Manual High Alarm with Fail-Safe Operation (Set > Reset) Fail-safe operation: relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.
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DPM-200 Digital Panel Meter Instruction Manual Low Alarm with Fail-Safe Operation (Set < Reset) Fail-safe operation: relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.
DPM-200 Digital Panel Meter Instruction Manual Scaling the 4-20 mA Analog Output (Aout) The 4-20 mA analog output can be scaled to provide a 4-20 mA signal for any display range selected. No equipment is needed to scale the analog output; simply program the display values to the corresponding mA output signal.
DPM-200 Digital Panel Meter Instruction Manual Program the Sensor Break Output Value (SEbr) The sensor break value corresponds to the output signal generated when the meter detects a sensor break for thermocouple and RTD in- puts. For example, if there is an open thermocouple, the meter displays the message “...
DPM-200 Digital Panel Meter Instruction Manual Setting Up the Password (pass) The Password menu is used to program a four-digit password to pre- vent unauthorized changes to the programmed parameter settings. Locking the Meter Enter the Password menu and program a four-digit password. For instructions on how to program numeric values see Setting Numeric Values, page 28.
DPM-200 Digital Panel Meter Instruction Manual Entering the correct four-digit number sets the password to 0000, disa- bling the protection. Changes to the programmed parameter settings are allowed only with the password set to 0000. If the password entered is incorrect, the meter displays LoCd (Locked) for about two seconds, then it returns to Run Mode.
DPM-200 Digital Panel Meter Instruction Manual Advanced Features Menu & Display Messages Display Parameter Action/Setting Adjust Set offset adjustment for temperature, not available for process inputs fltr Filter Set noise filter value byps Bypass Set filter bypass value serl Serial Set serial communication parameters Enter the Protocol menu prot...
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DPM-200 Digital Panel Meter Instruction Manual Display Parameter Action/Setting ICal Initial calibration Enter initial calibration for process inputs Curr Current Calibrating current input I lo I low Calibrate low current input I high Calibrate high current input I Hi volt Volt Calibrating voltage input V low...
DPM-200 Digital Panel Meter Instruction Manual Offset Adjustment (Adj) This parameter allows the user to select an offset adjustment to the temperature being displayed. Offset adjustment values can be either positive or negative and can be any number within 19.9 . The offset adjustment value is programmed through the Adjust menu.
DPM-200 Digital Panel Meter Instruction Manual Noise Filter Bypass (byps) The meter can be programmed to filter small input changes, but allow larger input changes to be displayed immediately, by setting the bypass value accordingly. If the input signal goes beyond the bypass value, it will be displayed im- mediately with no averaging done on it.
DPM-200 Digital Panel Meter Instruction Manual Select Menu (SElc) The Select menu is used to select linear or square root function, display intensity, and low-flow cutoff. Selection for relay or analog output is a factory setting depending on the option installed. ...
DPM-200 Digital Panel Meter Instruction Manual Low-Flow Cutoff (cutF) The low-flow cutoff feature allows the meter to be programmed so that the often-unsteady output from a differential pressure transmitter, at low flow rates, always displays zero on the meter. The cutoff value may be programmed from 0 to 9999. Below the cutoff value, the meter will display zero.
DPM-200 Digital Panel Meter Instruction Manual ® MeterView Software ® BinMaster’s MeterView software allows the DPM-200 to be pro- grammed from a PC and to act as a data logger. MeterView ® software allows all setup parameters to be saved to a file for reporting, restoring, or programming other meters.
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DPM-200 Digital Panel Meter Instruction Manual Meter Cloning Instructions Do not connect the two meters to the same 4-20 mA loop while NOTICE! cloning. Internal calibration may be affected. Connect the two meters using cable assembly PDA7420 or equiva- lent ( e.g. Digi-Key P/N H1663-07-ND). Cable should not exceed 7' (2.1 m).
DPM-200 Digital Panel Meter Instruction Manual Internal Calibration (ICal) There is no need to recalibrate the meter when first received from the factory. The meter is factory calibrated prior to shipment, for all input types, in milliamps, volts, and degrees respectively. The cali- bration equipment is certified to NIST standards.
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DPM-200 Digital Panel Meter Instruction Manual Example for current input internal calibration: The meter displays Low input current ( I lo ). Apply the low input signal and press Enter/Ack . The display flashes for a moment while meter is accepting the low input. After the display stops flashing, a number is displayed with the left- most digit brighter than the rest.
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DPM-200 Digital Panel Meter Instruction Manual Tips: Low and high input signals can be any valid values within the range of the meter. Observe minimum input span requirements between input 1 and input 2. Low input must be less than high input signal. Error Message (Err) An error message indicates that the calibration or scaling process was not successful.
DPM-200 Digital Panel Meter Instruction Manual OPERATION For process inputs, the meter is capable of accepting positive and nega- tive signals and displaying these signals in engineering units from -1999 to 9999 ( e.g. a signal from -10 to +10 VDC could be displayed as -10.00 to 10.00).
DPM-200 Digital Panel Meter Instruction Manual Maximum/Minimum Readings The main function of the front panel buttons during operation is to dis- play the maximum and minimum readings reached by the process or temperature inputs. Actual Reading 2468 9846 10 Sec Time Out Press Up to Display and to Toggle Between Max &...
DPM-200 Digital Panel Meter Instruction Manual TROUBLESHOOTING Due to the many features and functions of the meter, it’s possible that the setup of the meter does not agree with what an operator expects to see. If the meter is not working as expected, refer to the Diagnostics menu and consult the recommendations described below.
DPM-200 Digital Panel Meter Instruction Manual Reset Meter to Factory Defaults When the parameters have been changed in a way that is difficult to de- termine what’s happening, it might be better to start the setup process from the factory defaults. Instructions to load factory defaults: Enter the Advanced Features Menu .
DPM-200 Digital Panel Meter Instruction Manual Factory Defaults & User Settings The following table shows the factory setting for most of the program- mable parameters on the meter. Next to the factory setting, the user ® may record the new setting for the particular application. MeterView software allows the saving of all meter parameters to a file for restoring meter settings, reporting, and copying settings to other meters.
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DPM-200 Digital Panel Meter Instruction Manual Parameter Display Default Setting User Setting On delay 2 0 sec Off delay 2 0 sec Off2 Break 1 Brk1 Break 2 Brk2 Password 0000 (unlocked) pass Advanced Features Adjust 0.0 (temp only) Filter fltr Bypass...
DPM-200 Digital Panel Meter Instruction Manual Troubleshooting Tips Symptom Check/Action Check power at power connector No display at all Meter is locked, enter correct four-digit Not able to change setup or pro- password to unlock gramming, LoCd is displayed Check: Meter displays error message dur- Signal connections ing calibration ( err )
DPM-200 Digital Panel Meter Instruction Manual QUICK INTERFACE REFERENCE GUIDE Run Mode A385 4-20 mA Input Display A392 Max/Min 0-10 V Setup Type J Type K Password Type T Type T.0 Locked Unlocked Type E TC or RTD? Decimal dddd Point d .
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DPM-200 Digital Panel Meter Instruction Manual Pushbutton Function Menu Go to Programming Mode or leave Programming, Advanced Features, and Max/Min Modes. Right Arrow Move to next digit. Up Arrow Move to next selection or increment digit. Enter/Ack Accept selection/value and move to next selection. Right Arrow &...
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DPM-200 Digital Panel Meter Instruction Manual This Page Intentionally Left Blank...
EU DECLARATION OF CONFORMITY Issued in accordance with ISO/IEC 17050-1:2004. Precision Digital Corporation 233 South Street Hopkinton, MA 01748 USA as the manufacturer, declare under our sole responsibility that the product(s), DPM-200 Digital Panel Meter to which this declaration relates, is in conformity with the European Union Directives shown below: 2014/35/EU Low Voltage Directive...
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DPM-200 Digital Panel Meter Instruction Manual Division of Garner Industries 7201 N. 98th St. P.O. Box 29709 Lincoln, NE 68507 Lincoln, NE 68529 (402) 434-9102 Fax: (402) 434-9133 www.binmaster.com Email: info@binmaster.com 925-0358 REV 0 LIM765BM_A SFT031 & SFT077 Ver 3.300 & up...
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