Lutz-Jesco 60K Operating Instructions Manual

Chlorine gas filter

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Operating instructions
Chlorine gas filter
60K
200K
Please read this manual before starting up!
To be retained for future reference.
Tietelbild mit Flansch-23300006-Chlorgasfilter 60K_1

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Summary of Contents for Lutz-Jesco 60K

  • Page 1 Operating instructions Chlorine gas filter Tietelbild mit Flansch-23300006-Chlorgasfilter 60K_1 200K Please read this manual before starting up! To be retained for future reference.
  • Page 3: Table Of Contents

    Structure of the device ..........10 4.2.1 Rating plate ............ 10 Technical data..............11 Dimensions ..............12 Chlorine gas filter 60K........... 12 Chlorine gas filter 200K..........12 Installation ..............13 Installation location ............13 Mounting the chlorine gas filter ........13 Installing a heating sleeve (optional)......
  • Page 4: About These Operating Instructions

    1 | About these operating instructions 1 About these operating instructions Signal words These operating instructions use the following signal words to em- This document: phasise the severity of possible injuries if the danger is ignored: • Is part of the product. •...
  • Page 5: Action Steps

    Example: (→ Fig. 5) 1.6 Latest version Please find the latest version of these operating instructions at www.lutz-jesco.com. 1.7 Copyright The content of these operating instructions and the images contained in them are subject to the copyright protection of Lutz-Jesco GmbH.
  • Page 6: Safety

    2 | Safety 2 Safety WARNING 2.1 Dangers when handling chlorine Increased risk of accidents due to insufficient qualification of The following warnings are intended to help you eliminate the personnel! dangers that can arise while handling the device. Risk prevention Only sufficiently qualified personnel may install, operate and main- measures always apply regardless of any specific action.
  • Page 7: Product Safety

    2 | Safety 2.3 Product safety • Environmental damage • Personal injuries right through to death The device is constructed in accordance with the state of the art and recognised safety regulations. Nevertheless, their use may pose a risk to the life and limb of the user or third parties or cause damage 2.7 Warranty to the product and other property.
  • Page 8: Personnel Qualification

    2 | Safety 2.10 Personnel qualification Qualification Activities • Installation Any personnel who work on the product must have special know- ledge and skills. • Hydraulic installation Anybody who works with the product must meet the conditions be- • Maintenance low: •...
  • Page 9: Intended Use

    • Information on usage and environment is not adhered to. • People operate the product who are not adequately qualified to carry out their respective activities. • No original spare parts or accessories of Lutz-Jesco GmbH are used. • Unauthorised changes are made to the product by the user.
  • Page 10: Product Description

    Contact the supplier and/or carrier regarding any Lutz-Jesco GmbH 30900 Wedemark questions concerning the delivery and/or transport damage. Do not Am Bostelberge 19 operate defective products.
  • Page 11: Technical Data

    5 | Technical data 5 Technical data Description Value Throughput 60 kg Cl /h, 200 kg Cl Max. operating pressure PS 25 Weight 9 kg (60 kg/h), 10 kg (200 kg/h) Max. operating temperature 80 °C Connection of pipework DN 25 Material of the housing Carbon steel, brass (nickel-plated) Material of seals...
  • Page 12: Dimensions

    6 Dimensions All dimensions in millimetres (mm). 6.1 Chlorine gas filter 60K ~313 ~305 Ø76 Ø98 Fig. 5: Dimensions of the chlorine gas filter (60K) 6.2 Chlorine gas filter 200K ~313 ~305 Ø76 Ø98 Fig. 6: Dimensions of the chlorine gas filter (200K)
  • Page 13: Installation

    INFORMATION ü The flanges are free from temporary coatings, e.g. to protect from corrosion. Chlorgasfilter 60K When mounting, ensure that the installation method is correct. There Draufsicht in grau ü The sealing surfaces of the flanges are free of contamination 23.300006-4...
  • Page 14: Commissioning

    8 | Commissioning 8 Commissioning 5. If necessary, repair leaks and repeat the leak test. O Leak test with nitrogen carried out. DANGER 8.1.2 Performing a leak test with chlorine Chlorine gas can escape due to systems that are leaky or not in- stalled correctly! DANGER Chlorinators constitute an increased safety risk if they have not been...
  • Page 15: 9 Operation

    9 | Operation 9 Operation DANGER Chlorine gas can escape due to systems that are leaky or not in- stalled correctly! Chlorinators constitute an increased safety risk if they have not been properly installed, if an adequate leak test has not been performed or if the devices are not in good condition.
  • Page 16: Maintenance

    10 Maintenance Interval Maintenance In case of heavy contamination of Products from Lutz-Jesco GmbH are manufactured to the highest • Replace the filter and seals the filter element quality standards and have a long service life. However, some parts • Clean the device are subject to operational wear.
  • Page 17: Maintenance Of The Chlorine Gas Filter

    Explosion 23.300006-4.V01 10 | Maintenance 10.4 Maintenance of the chlorine gas filter 10.4.2 Fitting the filter element ü The filter element has been removed. ü Required equipment is to hand: open-end spanner SW 21, SW 41, vice and cleaning alcohol. 1.
  • Page 18: Troubleshooting

    11 | Troubleshooting 11 Troubleshooting Problem Possible Cause Corrective actions Serious drop in pressure after the chlorine gas Filter blocked Carry out maintenance filter Clean and replace the connection sides of the Chlorine gas filter blocked from the inside Direction of flow is not correct connecting piece.
  • Page 19: Shutdown And Disposal

    12 | Shutdown and disposal 12 Shutdown and disposal 12.1 Shutting down the system temporarily 1. Close the chlorine gas container valves. 2. Use the ejector to extract the remaining chlorine. 3. Switch off the ejector. O Chlorine gas system shut down temporarily. 12.2 Shutting down the system for a longer period of time 1.
  • Page 20: Note On Eu Conformity

    Designation of the device: Chlorine gas filter Type: 60K, 200K Volume: 0,6 l (type 60K), 1 l (type 200K) Pressure: PN25 Medium: Chlorine, fluid group 1 The devices fulfil all the demands made by the directive(s):...
  • Page 21: Decontamination Declaration

    14 | Decontamination declaration 14 Decontamination declaration Due to legal regulations for the protection of our employees and operating facilities, we need the completed and signed declaration of decon- tamination in order to process your return. 1. Copy this page and complete it for each device separately! 2.
  • Page 22: Warranty Claim

    15 | Warranty claim 15 Warranty claim If the device breaks down within the period of warranty, please return it in a cleaned condition with the fully completed warranty claim. 1. Copy this page and fill in all fields. 2. Pack the device together with the completed warranty claim. 3.
  • Page 23 Notes...
  • Page 24 Lutz-Jesco GmbH Am Bostelberge 19 30900 Wedemark Germany Tel.: (+49 51 30) 58 02-0 E-Mail: info@lutz-jesco.com www.lutz-jesco.com...

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