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compactSchwank
Series P40-R
GAS-FIRED VENTED ROOM HEATER
VENTED OVERHEAD RADIANT TYPE
INSTALLATION / OWNER'S MANUAL
WARNING:
Do not store or use gasoline or other flammable vapours and liquids in the
vicinity of this or any other gas fired appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance
Do not touch any electrical switch; do not use any phone in your building
Immediately call your gas supplier from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
FIELD CONVERTIBILITY:
This appliance is field con-
vertible to LP gas.
Use only the optional gas
conversion kit available
from the manufacturer.
If the information in these instructions is not followed
exactly, a fire or explosion may result causing prop-
erty damage, personal injury or loss of life.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference
Keep this manual in a secure place .
Record for future reference:
Model #:
Serial #:
(located on heater rating label)
Compact Series
Series P40-IR
GAS-FIRED VENTED ROOM HEATER
VENTED OVERHEAD RADIANT TYPE
.
P40-R, -IR I&O Manual
IM120801
RD: NOV 2015
RL: 5A
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Table of Contents
Summary of Contents for infrasave Schwank Compact P40-IR Series
- Page 1 compactSchwank Compact Series Series P40-R Series P40-IR GAS-FIRED VENTED ROOM HEATER GAS-FIRED VENTED ROOM HEATER VENTED OVERHEAD RADIANT TYPE VENTED OVERHEAD RADIANT TYPE INSTALLATION / OWNER’S MANUAL If the information in these instructions is not followed WARNING: exactly, a fire or explosion may result causing prop- erty damage, personal injury or loss of life.
- Page 2 This publication, or parts thereof, may not be reproduced in any form, without prior written consent from The Manufacturer. Unauthorized use or distribution of this publication is strictly prohibited. Schwank Group Schwank and InfraSave brands 5285 Bradco Boulevard Mississauga, Ontario,L4W 2A6 PO Box 988, 2 Schwank Way Waynesboro, Georgia 30830 Customer &...
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Page 3: Table Of Contents
P40-R, P40-IR GAS-FIRED VENTED OVERHEAD HEATER TABLE OF CONTENTS TOPIC ……...PAGE TOPIC ..PAGE 16. HIGH ALTITUDE INSTALLATION ....27 IMPORTANT INFORMATION - READ FIRST 17. LIGHTING INSTRUCTIONS ......27 OPERATING INSTRUCTIONS ......4 18. RECOMMENDED MAINTENANCE ....28 SAFETY WARNINGS ........ -
Page 4: Operating Instructions
P40-R, -IR I&O Manual IM120801 RD: MAY 2015 RL: 4A... -
Page 5: Safety Warnings
WARNING Improper installation, adjustment, alteration, service or mainte- nance can cause property damage, injury or death. Read and un- derstand this installation and operation manual thoroughly prior to assembly, installation, operation or service to this appliance. Installation and repair must be done by a qualified service person. ... -
Page 6: Start Up 'Smoke
WARNING Improper installation, adjustment, alteration, service or mainte- nance can cause property damage, injury or death. Read and understand this installation and operation manual thoroughly prior to assembly, installation, operation or service to this appliance. This heater must be installed and serviced only by a trained gas service techni- cian. -
Page 7: Gas Connection
WARNING Gas Connection Improper installation, connection, or adjustment can result in property damage, toxic gases, asphyxiation, injury or death. The gas supply must be connected and tested in accordance with all local, state, pro- vincial, and national codes (ANSI Z223.1/NFPA 54 in USA; CSA B149.1 in Canada). -
Page 8: Clearances: Figures & Table
P40-R, -IR I&O Manual IM120801 RD: MAY 2015 RL: 4A... -
Page 9: Stacking Height Sign
TABLE 1 MINIMUM CLEARANCES TO COMBUSTIBLE SURFACES OR MATERIALS* SUSPENDED SUSPENDED AT AN ANGLE MODEL HORIZONTALLY UP TO 30 DEGREES A: TOP C: BELOW S: SIDES A: TOP C: BELOW F: FRONT B: BACK B: BACK inches (mm) inches (mm) AT 30°... -
Page 10: Vent Clearance
WARNING For your convenience a “peel and stick” sign is provided with this heater. This sign must be posted either adjacent to the IR heating system thermostat or in the absence of such thermostat, in a conspicuous place specifying the required clearances from the heater to the combustibles. Use a permanent marker to record the required clearance dimensions on the sign. -
Page 11: Application
1. APPLICATION Model P40-R has been design certified to ANSI Z21.86 / CSA 2.32 Vented Gas-Fired Space Heating Appliances (Vented Overhead Heater). Model P40-R may be installed for heating of an indoor residential garage, workshop, or green- house. This heater can also be installed in light commercial / industrial locations. CAUTION: If outside combustion air is required for commercial / industrial application, use model P40U …... -
Page 12: Labor Requirements
2. LABOR REQUIRMENTS Two persons are required to safely install this equipment. SHARP EDGES - Wear gloves and other required safety protection. INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS Low intensity radiant tube heaters are suitable for use in aircraft hangars when installed in ac- cordance with the latest edition of the Standard for Aircraft Hangars, ANSI/NFPA No 409 in the USA, or the Canadian Natural Gas and Propane Installation Code, B149.1. -
Page 13: Pre-Installation Survey
PRE INSTALLATION SURVEY Carefully survey the area to be heated. It is recommended that a full heating design including heat loss calculation be conducted on the structure or area to be heated. Heater sizing, quanti- ty, and placement must consider available mounting height, sources of greatest heat loss. The certified clearances to combustibles must always be maintained with respect to stored ma- terial, moveable objects (vehicles, lifts, overhead doors, etc), sprinkler system heads, furniture and draperies, and other obstructions at the site. -
Page 14: Heater Placement Guidelines
9. SUGGESTED GUIDELINES FOR HEATER PLACEMENT* - SPACE HEATING APPLICATION DISTANCE – HEATER LONG AXIS GUIDELINE * PARALLEL TO WALL MOUNTING MODEL HEIGHT HORIZONTAL ANGLE MOUNTED ft (m) ft (m) MINIMUM: COMBUSTIBLE 8 – 12 5 – 12 CLEARANCE BEHIND P40-R 12”... -
Page 15: Heater Installation
10. HEATER INSTALLATION Inadequate or improper suspension of the tube heater can result in collapse of the system, property damage, and personal injury or death. Suspend the heat- er from a structural member that can adequately support the weight of the heater. - Page 16 IMPORTANT: READ FIRST: Review the information on pages 4 to 10 and ensure that in- stallation adheres to the instructions in this manual, and all national and local codes. Refer to pages that follow for illustrations and dimensions that assist in installation. 1.
- Page 17 FIGURE 5 HEATER DIMENSIONS Turbulators (factory installed in tube): Burner side tube: 39” (99 cm) FIGURE 6 HEATER SUSPENSION: HORIZONTAL; UP TO 30° ANGLE P40-R, -IR I&O Manual IM120801 RD: NOV 2015 RL: 5A...
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Page 18: 10-A Seismic Restraint
10-A SUGGESTED SEISMIC RESTRAINT - Lateral and Longitudinal Planes NOTE: Seismic restraint requirements vary greatly by geographic region or area. The in- formation below is a guideline only for suspension of the heater. Adhere to specific seismic requirements and specifications of local engineering authority. In areas prone to earthquake, or specified on a project, install lateral and longitudinal seismic restraints as suggested in Figure 7. -
Page 19: Flue Venting
WARNING 11. FLUE VENTING Inadequate venting of a heater may result in asphyxiation, carbon monoxide poisoning, injury or death. This heater must be connected to a vent to remove products of combustion from the space. Seal all vent connections with high temperature sealant. -
Page 20: Side Wall Horizontal Vent
FIGURE 9 - Horizontal Vent - ALL vent pipe and adapters are field supplied A wall thimble is not required through a non- combustible wall. Seal pipe penetration. Seal all vent connections with high temperature sealant. FIGURE 10 - Horizontal Vent Offset Allow free expansion and contraction of the system, and free flow... - Page 21 A maximum of two elbows (90° or 45°; each = equivalent 5 ft) can be installed in a horizon- tal vent For side wall venting use either Schwank/InfraSave 4” (10 cm) horizontal vent terminal (Part Number: JA-0528-XX - available as an option) or an approved 4” (10 cm) “High Wind” vent...
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Page 22: Horizontal Vent Terminal Location
FIGURE 11: LOCATION OF HORIZONTAL (SIDE WALL) VENT TERMINAL TABLE 3 Clearance required: Canada Above grade, veranda, porch, deck, balcony 12” (30 cm) 12” (30 cm) To a window or door that may be opened 12” (30 cm) 9” (23 cm) To a permanently closed window Below a ventilated soffit within 2 ft horizontal from 12”... -
Page 23: Vertical Vent Through Roof
: (Horizontal vent through side wall is on pages 20 It is the sole responsibility of the installer to adhere to all current local codes and/or ANSI Z223.1 / CSA.B149.1 latest editions for all venting requirements, and practices. Refer to General Venting Requirements on page 19 ... -
Page 24: Combustion Air Requirements
COMBUSTION AIR REQUIREMENTS Outside combustion air must not be ducted directly to this appliance. Do not install a filter at the combustion air inlet. Make provision to ensure adequate combustion and ventilation air in the space: USA: In accordance with Section 9.3 ANSI Z223.1 / NFPA-54 for a fan-assisted appli- ... -
Page 25: Gas Supply & Connection
GAS SUPPLY - GAS CONNECTION … continued Provide a 1/8 in (3.2 mm) NPT plugged tapping, accessible for test gauge con- nection, immediately upstream of the gas supply connection to the heater. The gas supply should be checked first with heater turned “OFF” followed by an- other check with heater turned “ON”. - Page 26 WHEN USING A FLEXIBLE GAS CONNECTION TO THE APPLIANCE: REQUIRED ORIENTATION OF FLEXIBLE GAS CONNECTOR It is the responsibility of the installer to ensure correct gas connection. Confirm local require- ments for gas connection with local authority. Where allowed or required by local code, a flexible gas connector may be used. Refer and ad- here to local code requirements and NFPA 54 Section 9.6 (in the USA), and B149.1 Sections 4.1, 4.2, 4.3, and 6.21 (6.21.3(b)) in Canada.
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Page 27: Gas Conversion
Standard production of this model heater is for use with natural gas. Field conversion be- tween Natural Gas and Propane Gas must be accomplished using field conversion kits avail- able from you local Schwank or InfraSave supplier: Part number: JS-0555-XA - Natural Gas to Propane Gas Conversion Kit P40-R ... -
Page 28: Recommended Maintenance
18. RECOMMENDED MAINTENANCE Improper adjustment, alteration, service or maintenance can cause property damage, injury or death. This heater must be installed and serviced only by a trained gas ser- vice technician. At least annually inspect the entire heater system, venting, and gas supply connections prior to the heating season. -
Page 29: Fenwal Dsi Wiring Diagram
FENWAL DSI WIRING DIAGRAM: (HONEYWELL S87J - PAGE 30; CHANNEL MICRO 50N - PAGE 31) 24V OR 120 VOLT THERMOSTAT - SINGLE HEATER PER THERMOSTAT NOTE: Heater must be controlled by 24Vac Thermostat to enable post-purge by the ignition control. Line voltage control disables the post-purge feature. P40-R, -IR I&O Manual IM120801 RD: NOV 2015... -
Page 30: Multiple Heaters/T-Stat: Wiring Diagram
20. MULTIPLE TUBE HEATERS per THERMOSTAT: Fenwal DSI P40-R, -IR I&O Manual IM120801 RD: MAY 2015 RL: 4A... -
Page 31: Sequence Of Operation: Fenwal Dsi
21. FENWAL DSI: SEQUENCE OF OPERATION / FLAME RECOVERY / SAFETY LOCKOUT Power Up / Stand By Upon applying 24 volts power to 24VAC, the control will reset, perform a self check routine, initi- ate full time flame sensing, flash the diagnostic LED for up to four seconds, and enter the ther- mostat scan state. - Page 32 Flame Fault If at any time the main valve fails to close completely and maintains a flame, the full time flame sense circuit will detect it and energize the combustion blower. Should the main valve later close completely removing the flame signal, the combustion blower will power off following the optional post purge period.
- Page 33 SERVICE CHECKS Multipurpose Meter Flame current passes through the flame from the sensor to ground. The minimum flame current necessary to keep the system from lockout is 0.7 microamps. To measure flame current, connect Use Microamp an analog DC microammeter to the FC- FC+ ter- scale minals per figure at right.
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Page 34: Honeywell Dsi: Wiring Diagram
22. HONEYWELL S87J DSI WIRING DIAGRAM: 24V OR 120 VOLT THERMOSTAT - SINGLE HEATER PER THERMOSTAT (Green) (Amber) (Red) Each tube heater requires 120V, 60 HZ electrical power sized for 145VA. The heater includes a 24V/120V relay switch . Maximum power draw for internal 24V burner components is 21VA. The heater must be electrically grounded in accordance with the National Electrical Code. -
Page 35: Sequence Of Operation: Honeywell Dsi
23. SEQUENCE OF OPERATION HONEYWELL S87J DSI CONTROL The S87 ignition control module is powered by a 24Vac transformer and activated when the thermostat calls for heat. On every call for heat the S87J will delay start-up to provide a 30 second system pre-purge. - Page 36 FLAME SENSING CIRCUIT - HONEYWELL S87 DSI The output of the flame sensing circuit cannot be checked directly on the S87 body. Check the flame sensing circuit directly by checking the flame sensing current from the sensor to the S87 as follows. 1.
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Page 37: Channel Micro 50N Dsi Wiring Diagram
24. CHANNEL MICRO 50N DSI WIRING DIAGRAM: 24V OR 120 VOLT THERMOSTAT - SINGLE HEATER PER THERMOSTAT Maximum Power Flow = 21VA Each tube heater requires 120V, 60 HZ electrical power sized for 145VA. The heater includes a 24V/120V relay switch . Maximum power draw for internal 24V burner components is 21VA. The heater must be electrically grounded in accordance with the National Electrical Code. - Page 38 25. SEQUENCE OF OPERATION GASLITER MICRO 50N DIRECT SPARK IGNITION (DSI) The MICRO 50N is a three trial ignition control module with a 30 minute soft lockout/reset. It is powered through a safety control circuit by a 24v transformer that is activated when the thermo- stat calls for heat.
- Page 39 GASLITER MICRO 50N IGNITION CONTROL The MICRO 50N is a microprocessor-based DSI (Direct Spark Ignition) control which continu- ously monitors the entire system to ensure safe operation under all conditions. Features of the MICRO 50N DSI Control include 30 second purge and 20 second ignition trial, with three ignition attempts, a diagnostic alarm output, automatic recycle on lockout (soft lock- out).
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Page 40: Spark Ignition Circuit
26. SPARK IGNITION CIRCUIT The step-up transformer in the ignition control provides spark ignition at 30,000 volts (open cir- cuit). To check the spark ignition circuit, proceed as follows. Shut off gas supply to the gas control Disconnect the ignition cable at the ignition control stud terminal to isolate the circuit from ... -
Page 41: Troubleshooting Guide
28. TROUBLESHOOTING GUIDE Improper adjustment, alteration, service or maintenance can WARNING cause property damage, injury or death. This heater must be installed and serviced only by a trained gas service technician. SEQUENCE OF EVENTS APPLY 120 VOLTS - GREEN LIGHT REMEDY 120 VOLTS SUPPLY FAULT ... - Page 42 MAIN BURNER LIGHTS CHECK FOR STRONG SPARK AT IGNITER.. (SEE PREVIOUS PAGE). CHECK FOR 24 VAC ACROSS GAS VALVE. CHECK OUTPUT VOLTAGE FROM CONTROL TER- MINALS TO GAS VALVE..IF NO VOLTAGE RE- PLACE CONTROL. CHECK ELECTRICAL WIRING, AND VOLTAGE BE- TWEEN IGNITION CONTROL AND GAS VALVE.
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Page 43: Start-Up / Commissioning Sheet
29. START-UP / COMMISSIONING SHEET THIS EQUIPMENT HAS BEEN FACTORY FIRED AND TESTED PRIOR TO SHIPMENT. HOWEVER, THIS APPLIANCE IS NOT “PLUG & PLAY”. IT RE- QUIRES COMMISSIONING AND FIELD ADJUSTMENT / SPECIFICATIONS CONFIRMATION TO ENSURE SAFE AND EFFICIENT OPERATION. Located on burner rating plate Located on burner rating plate TO ENSURE THAT SITE CONDITIONS ARE COMPATIBLE WITH THE HEATER’S PER-... - Page 44 QUALIFIED INSTALLER TO COMPLETE THIS TUBE HEATER COMMISSIONING REPORT “MAXIMUM STACKING HEIGHT” SIGN(S) - POSTED AT THERMOSTAT(S) THIS HEATER MUST BE ELECTRICALLY GOUNDED 1-866-361-0523 1-877-446-3727 FAX COMPLETED REPORT TO TECHNICAL SERVICES: FAX , VOICE P40-R, -IR I&O Manual IM120801 RD: MAY 2015 RL: 4A...
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Page 45: Heater Dimensions / Weights
30. DIMENSIONS AND WEIGHT Assembled System: Weight: 96 pounds (44 kg) Dimensions: 119.5” L x 20” W x 12” H (3035 mm x 508 mm x 305 mm) Burner: Weight: 26 pounds (11.8 kg) Dimensions: 16” L x 10.25” W x 10.75” H ( 406 mm x 260 mm x 273 mm) ... -
Page 46: High Altitude & Orifice Chart
31. HIGH ALTITUDE INSTALLATION When this appliance is installed above the altitude stipulated below, the input must be de-rated by 4% for each 1000 ft . If your local utility supplies gas with a de-rated heat content, no ori- fice change is required in the heater . Check with your local utility regarding de-rating. USA: The factory installed orifice for this appliance is approved for altitudes zero to 2000 feet above sea level. -
Page 47: Optional Accessories
32. OPTIONAL ACCESSORIES Flue Vent Terminal JA-0528-XX 4” wall horizontal JA-0529-XX 6” wall horizontal Clearance Sign - Metal 18” x 6” - Required in some jurisdictions: JL-0798-CS Vehicle service garages 3/4” high red lettering on white background #2 Lion Chain (115 lb work load) JL-0800-XX - 200 ft roll JL-0800-SH... - Page 48 P40-R, -IR I&O Manual IM120801 RD: MAY 2015 RL: 4A...
- Page 49 P40-R, -IR I&O Manual IM120801 RD: NOV 2015 RL: 5A...
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Page 50: Replacement Parts List
33. REPLACEMENT PARTS LIST P40-R BURNER PART # PART DESCRIPTION PART DESCRIPTION PRIMARY MODEL JS-0582-XX Burner housing coated gray BURNER HOUSING: P40-R, P40-IR Burner Cup 40,000 JS-0510-LP BURNER CUP 40 NG & LP JS-0596-AA Burner Cup air restrictor ring - 9/32” AIR RESTRICTOR RING 40 NG &... - Page 51 Positions tube in hanger / reflector assembly JS-0502-UV TUBE FASTENING BRACKET Flange Adapter Gasket JS-0591-XX FLANGE GASKET Flame Rectifier JS-0592-RR FLAME RECTIFIER Contact your local Schwank or InfraSave distributor for replacement parts. P40-R, -IR I&O Manual IM120801 RD: NOV 2015 RL: 5A...
- Page 52 Horizontal side wall 4" vent terminal OPTIONAL VENT CAP Optional Item JS-0502-UR-GK 2 Section Guard Screen fits below tube OPTIONAL GUARD SCREEN Not Shown Contact your local Schwank or InfraSave distributor for replacement parts. P40-R, -IR I&O Manual IM120801 RD: MAY 2015 RL: 4A...
- Page 53 This warranty gives you specific legal rights. You may also have other rights which vary by jurisdiction. SCHWANK GROUP 2 SCHWANK WAY, WAYNESBORO, GEORGIA. 30830 5285 BRADCO BLVD. MISSISSAUGA, ON, L4W 2A6 Ph: 1-877-446-3727 Fax: 1-866-361-0523 www.SchwankGroup.com www.InfraSave.com P40-R, -IR I&O Manual IM120801 RD: NOV 2015 RL: 5A...
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