Table of Contents
Summary of Contents for Real RH-2PKE-40SSE
- Page 1 REAL 2 POST LIFT Installation/Operation & Maintenance Manual RH-2PKE-40SSE Please read this manual before you get started. You must read and understand the precautions for safety purposes and any damages that may occur to your property.
- Page 2 Don’t use the car lift in a potentially explosive atmosphere. ANY PART OF THIS PRINT MUST NOT BE REPRODUCED IN ANY FORM WITHOUT PERMISSION. THIS PRINT IS SUBJECT TO CHANGE WITHOUT NOTICE. ⓒ REAL Engineering (Asia) Ltd. All rights reserved.
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Page 3: Table Of Contents
Maintenance Troubleshooting Check List and Periodic Maintenance Part List REAL ENGINEERING ASIA LTD. UNIT B, 12/F, CHATHAM COMMERCIAL BUILDING, 399 CHATHAM ROAD NORTH, HUNG HOM, KOWLOON, HONG KONG This manual was prepared in yesar 2022, the product specification contained in this manual are subject to change without notice. -
Page 4: Introduction
Features and Characteristics Introduction Upper limit protection bar Industrial direct drive cylinder Door protection rubber Arm lock gear ■ Upper limit protection bar ▶A limit bar prevents the vehicle from being lifted too high. This feature effectively protects taller vehicles from being damaged. - Page 5 ■ Cable adjustment ▶Correct adjustment ensures synchronization of both carriages. Cable adjustment Introduction ■ Operation of ram type cylinder Two individual cylinders ensure reliability and longevity. Unlocked Locked ■ Powerful arm lock gear ▶At the bottom position the gears are unlocked to allow arm adjustment.
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Page 6: Part Descriptions
Part Descriptions Introduction Cross beam Power Pack Post extension Locker cover & Locker(inside) Slave post Pick-up pad Cylinder Short arm Top limit touch bar Carriage Door protection rubber pad Long arm Drive post... -
Page 7: Description
Description ■ Functions (Controllor) Introduction 1. Press the button on motor for lifting. 2. Pull the lock lever to lower the lift. Specification MODEL RH-2PKE-40SSE CAPACITY 4,000 Kg MAX. PRESSURE 14 Mpa MAX.HEIGHT 1,895~1,940 mm MIN. HEIGHT 100~170 mm STROKE... -
Page 8: Safety
Danger/Warning/Caution Rules for illustrations Make sure you follow the instructions. in the manual otherwise critical injuries can occur. Make sure you follow the instructions, These are the rules otherwise critical injury or damage can occur. for the illustrations Make sure you follow the instructions in the manual. - Page 9 Warning when operating Allow no unauthorized Before lowering the lift, When the vehicle is Do not lift a vehicle persons in the work lifted, do not rock it as using one pair of arms check that there are area. this may dislodge it. only.
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Page 10: Installation Procedures
The lift should be installed by skilled engineers either from REAL or from REAL's appointed representatives. Failure to observe this makes the lift warranty invalid. If the lift is to be moved to another site at a later date, it must be reinstalled by skilled engineers... -
Page 11: Place Of Installation-Layout
Place of Installation-Layout Check points before selecting the place of installation. ① Distance from wall or any fixed object ② Drive-on direction ③ Positions of power post and slave post ④ Ceiling height and height of cross member 2856 Installation 2490 3440... - Page 12 ■Setting up a post ▶Before securing with anchor bolts, ensure Vertical balance that the post is vertical in both directions. Adjusting verticality Check that the post is vertical in both directions and adjust by means of the shim plates provided. Fixing the post Fix by anchor bolts.
- Page 13 ■Cable synchronization ▶The cables ensure synchronization between the carriage on the power post and the carriage on the slave post. ① Top roller for cable. ② Synchronization cable from the opposite carriage. ③ Synchronization cable mounting bracket. ④ Bottom roller for cable. Installation Adjusting the cables Check which carriage first touches the base...
- Page 14 ■Hydraulic Diagram Installation...
- Page 15 ■Electrical Diagram 240V, 1Ph+N, 50hZ Brown Blue Installation DOWN UP BUTTON LEVER S/W UP SENSOR LIMIT SWITCH DOWN Magnet Switch Solenoid Valve 220V 220V 240V 1PH 50HZ MOTOR...
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Page 16: Operation
Check Points Before Operation Before loading the lift check the following points. ■ Test Operation ▶Operate the lift up and down 2-3 times to check the full travel of the carriages. ■ Switch Operation ▶Check that the ascent and descent lever operate correctly. -
Page 17: Operation
Operation Prior to use Check that the carriages and arms are at lowest position by operating the descent push button. Prior to vehicle entry At the bottom position the arm locks are released. Swing the arms to the straightahead position as shown. Vehicle entry Position the vehicle centrally between posts with the vehicle's center of gravity in... -
Page 18: Operation Procedures Of Each Part
Ascent After checking that the 4 pads are correctly adjusted under the pick-up points recommended by the vehicle manufacturer and that the arm locks are engaged as previously described, press the ascent push button and raise the lift to the required working height. - Page 19 Lifting Arm 2-section telescopic arm ⓐ 920 mm ⓑ 1400 mm 3-section telescopic arm ⓐ 600 mm ⓑ 850 mm ⓒ 1075 mm 3-stage telescopic pad adjustment The height of the pad can be adjusted 3 stages as shown below. ⓐ...
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Page 20: Maintenance
Maintenance ■ Lubrication ▶At 2-or 3-month intervals, depending on service usage. Molybdenum disulphide grease ▶Apply molybdenum disulphide grease liberally to the carriage guides and the guide runners inside the posts. Lubricating oil ▶Lubricate with oil the upper and lower cable rollers and axles. - Page 21 ■ Arms ▶Once a week check the condition of each arm by sliding each section to its fully extended position and ensure that the arm stop is working correctly. ■ Emergency lowering in the event of power failure In the event of a power failure the lift must be lowered manually.
- Page 22 Excessive adjustment can result in serious damage. If the lift fails to raise the maximum rated load, contact your REAL approved maintenance engineer. Standard pressure settings model RH-2PKE-40SSE 14 Mpa Do this action If machine can't lift 4,000㎏.
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Page 23: Troubleshooting
Troubleshooting Maintenance... -
Page 24: Check List And Periodic Maintenance
Check list and periodic maintenance Maintenance... -
Page 25: Part List
PART LIST RH-2PKE-40SSE REAL Engineering (Asia) Ltd. This installation manual is prepared on December of 2022. This manual is subject to change without prior notice if the specification is changed. - Page 26 RH-2PKE-40SSE Full Ass'y Industrial direct drive cylinder Door protection rubber Arm lock gear Cross beam Power Pack Post extension Locker cover & Locker(inside) Slave post Pick-up pad Cylinder Short arm Carriage Top limit touch bar Door protection rubber pad Long arm...
- Page 27 LOCK WIRE ROLLER HEXA NUT LOCK WIRE FIXTURE LOCK WIRE ROLLER BRACKET FLAT WASHER LOCK SPRING 2 CONTROL PANEL HEXA BOLT E-RING PILOT LAMP UPPER SUPPORT BEAM NOTE: The item with " * " marks are NOT included for RH-2PKE-40SSE.
- Page 28 RH-2PKE-40SSE Carriage & Cylinder PARTS NAM E PARTS NAM E PARTS NAM E SEAL RING DUST SEAL CARR I G E PISTON CARRY GUIDE WRENCH BOLT(M10) SPRING WASHER ARM SHAFT PISTON RING DOOR PROTECT RUBBER WRENCH BOLT(M10) FLAT WASHER(M10) FLAT WASHER(M8)
- Page 29 RH-2PKE-40SSE Slave post PARTS NAM E PARTS NAM E PARTS NAM E LOCK GEAR SPACER CARRY ARM LOCK SPRING SPLIT PIN CARRY GUIDE GEAR SHAFT HEX BOLT SPRING PIN LONG ARM CIRCLIP LONG SLIDE ARM WRENCH BOLT ADAPTER BASE SLIDE ARM (3 rd)
- Page 30 RH-2PKE-40SSE Cross beam PARTS LIST PARTS LIST UPPER SUPPORT BEAM E-RING WIRE ROLLER SHAFT LIMIT SWITCH FIXTURE SNAP RING UPPER LIMIT TOUCH BAR WIRE ROLLER HEXA BOLT WIRE ROLLER SPACER HEXA NUT LIMIT SWITCH FLAT WASHER...
- Page 31 REAL ENGINEERING (ASIA) LTD. UNIT B, 12/F, CHATHAM COMMERCIAL BUILDING, 399 CHATHAM ROAD NORTH, HUNG HOM, KOWLOON, HONG KONG TEL: 852-2363 2978 FAX: 852-2765 6772 E-mail: sales@rotaryengasia.com...
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