Summary of Contents for Dyna APECS 70025
- Page 1 36532 DYNA 70025 APECS Integrated Actuator For Stanadyne “D” Series Injection Pumps Installation Guide Manual 36532...
- Page 2 WARNING Read this entire manual and all other publications pertaining to the work to be performed before installing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions. Failure to follow instructions can cause personal injury and/or property damage. The engine, turbine, or other type of prime mover should be equipped with an overspeed shutdown device to protect against runaway or damage to the prime mover with possible personal injury, loss of life, or property damage.
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Page 3: Table Of Contents
Manual 36532 DYNA 70025 Integrated Actuator Contents ..........LECTROSTATIC ISCHARGE WARENESS 1. I ..........1 HAPTER NSTALLATION NSTRUCTIONS Removal of Existing Governor Control Cover ............1 Installing New Integrated Actuator Cover Assembly..........2 Preliminary Set-Up Procedure ................3 Magnetic Pickup Installation................... 4 Governor Control Box Installation ................ -
Page 4: Electrostatic Discharge Awareness
Manual 36532 DYNA 70025 Integrated Actuator Electrostatic Discharge Awareness All electronic equipment is static-sensitive, some components more than others. To protect these components from static damage, you must take special precautions to minimize or eliminate electrostatic discharges. Follow these precautions when working with or near the control. -
Page 5: Chapter 1. Installation Instructions
DYNA 70025 Integrated Actuator Chapter 1. Installation Instructions This manual provides instructions on the installation and calibration of the DYNA 70025 integrated actuator for Stanadyne “D” series injection pumps. Removal of Existing Governor Control Cover 1. Clean exterior of pump with solvent and dry with compressed air before removing the governor control cover. -
Page 6: Installing New Integrated Actuator Cover Assembly
Manual 36532 DYNA 70025 Integrated Actuator Installing New Integrated Actuator Cover Assembly 1. Install new cover seal (item 2) into the groove of the integrated actuator cover assembly as shown in Figure 2. 2. Align and hold the metering valve drive coupling parallel to the side of integrated actuator cover as shown in Figure 3. -
Page 7: Preliminary Set-Up Procedure
Manual 36532 DYNA 70025 Integrated Actuator Preliminary Set-Up Procedure The following method will properly set up the mechanical governor for operation with the electronic integrated actuator. Proper calibration of both the mechanical and electronic governor must be performed in order for the system to operate properly. -
Page 8: Magnetic Pickup Installation
Manual 36532 DYNA 70025 Integrated Actuator Magnetic Pickup Installation Refer to Manual 36535. Governor Control Box Installation Make certain that proper voltage (12 or 24 Vdc) governor control CAUTION: box and integrated actuator assembly are used. 1. Wire and pre-set the adjustments of the integrated governor system as described in the wiring and calibration information for the controller’s... -
Page 9: Chapter 2. Calibration
Manual 36532 DYNA 70025 Integrated Actuator Chapter 2. Calibration 1. Make certain the electronic governor adjustments are set as stated in the proper governor literature. The speed adjustment is a 20-turn potentiometer on the DYN1-10784 and DYN1-10794 control boxes. Turn it counterclockwise (CCW) 20 turns and then clockwise (CW) 5 turns. -
Page 10: Chapter 3. Parts List
Manual 36532 DYNA 70025 Integrated Actuator Chapter 3. Parts List Governor Assembly ITEM DESCRIPTION PART NUMBER QTY. Integrated actuator * DYNC-70025 Cover seal L5-162 O-ring for fuel return L5-163 Controller See Notes a & b NOTES (a) DYN1-1078X analog controller w/o remote speed (b) DYN1-1079X analog controller with remote speed “X”... -
Page 11: Chapter 4. Service Options
Service Options Product Service Options The following factory options are available for servicing Dyna 70025 Actuators, based on the standard Woodward Product and Service Warranty (5-01-1205) that is in effect at the time the product was purchased from Woodward or the service is performed: •... -
Page 12: Flat Rate Repair
Manual 36532 DYNA 70025 Integrated Actuator Replacement Parts When ordering replacement parts for controls, include the following information: • the part number(s) (XXXX-XXXX) that is on the enclosure nameplate; • the unit serial number, which is also on the nameplate. -
Page 13: Return Authorization Number
Manual 36532 DYNA 70025 Integrated Actuator Technical Assistance If you need to telephone for technical assistance, you will need to provide the following information. Please write it down here before phoning: General Your Name Site Location Phone Number Fax Number... -
Page 14: Engineering Services
We appreciate your comments about the content of our publications. Send comments to: weborder@qccorp.com Please include the manual number from the front cover of this publication. 7301 W. Wilson Avenue Harwood Heights, IL 60706 Phone +1 708-887-5400 Website—www.qccorp.com QCC LLC has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world.
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