Alpha Professional Tools BBS-014 Instruction Manual

Black belt rail saw

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MANUAL

Alpha

Black Belt Rail

Saw Instruction Manual

* Shown with optional 8-roller table extension(BBS8ROLL) & Side Countercut (BBSUSIDE)

Part No: BBS-014

Version 6/2024

16 Park Dr Ste 9, Franklin, NJ 07416 • 800-648-7229

www.alpha-tools.com

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Summary of Contents for Alpha Professional Tools BBS-014

Page 1 MANUAL Alpha Black Belt Rail ® Saw Instruction Manual * Shown with optional 8-roller table extension(BBS8ROLL) & Side Countercut (BBSUSIDE) Part No: BBS-014 Version 6/2024 16 Park Dr Ste 9, Franklin, NJ 07416 • 800-648-7229 www.alpha-tools.com...
Page 2: Table Of Contents
TABLE OF CONTENTS 1 - INTRODUCTION ........................4 1.1 – About The Symbols ..........................4 1.2 – Manufacturer And Machine Identification ..................4 2 - TECNICAL INFORMATION ..........................5 2.1 – General Machine Description......................5 2.2 – Technical Data ............................6 2.3 – Noise Level .............................7 2.4 –...
Page 3 6 – USAGE ................................18 6.1 – Recommendation For Usage And Operation ................18 6.2 – Tooltips ..............................18 6.3 – Start / Stop ............................19 6.4 – Filling And Emptying The Water Tank ..................19 6.5 – Machine Usage ............................20 6.5.1 – Straight Cut ............................20 6.5.2 –...
Page 4: Introduction
GENERAL INFORMATION Thank you for purchasing the Alpha Black Belt Wet Rail Saw for large format tiles (BBS-014). This Heavy Duty Rail ® Saw is ideal for Tile Installers, Stone Fabricators and Hardscape Contractors. Please read this instruction manual thor- oughly to ensure safe and correct use of the electric wet saw.
Page 5: Tecnical Information
2 - TECNICAL INFORMATION 2.1 – General Machine Description • The cutting machine, henceforth machine, has been designed and built to perform cutting and mitering on tiles for wall coverings and flooring prior to laying, and cutting bricks, stones and porcelain materials. •...
Page 6: Technical Data
2.2 – Technical Data Physical sizes Weight (lbs / kgs) 231 lbs (105 kgs) Size A (in. / mm) 80.70 in (2050 mm) Size B (in. / mm) 29.53 in (750mm) Size C (in. / mm) 57.09 in (1450mm) Cut specifications Blade diameter (in.
Page 7: Noise Level
2.3 – Noise Level Ear-muff protection is compulsory. Caution - Warning The table below reports noise levels depending on operative condition and measurement points. This measurement was performed in respect of CEE rules 89/392, 91/368, ISO 3746. Lw - Sound power level ..........................96 dB (A) Leq - Equivalent sound pressure level at operator’s ear .................
Page 8: Safety Information
3 - SAFETY INFORMATION 3.1 – General • During the design and construction phase the manufacturer paid special attention to issues that may cause safety hazards to the health of people interacting with the machine. In addition to complying with all relevant laws, they have adopted all relevant “engineering rules and best practices”.
Page 9: Safety Label Description
3.3 – Safety Label Description Some of these signals are applied to the machine, their position is indicated in the paragraph “Safety Labels Positions”. Upper limbs cut danger: The diamond blade has sharp edges. General danger: Before performing any maintenance, disconnect the power supply connector.
Page 10: Perimetric Work Areas
3.5 – Perimeter Work Areas The picture shows operative areas: A. Command area of the operator B. Perimeter area C. Dangerous area 3.6 – Safety Labels Position The illustration shows the position of the safety labels. Their meaning is explained under: “Safety labels description.”...
Page 11: Installation Information
4 - INSTALLATION INFORMATION 4.1 – Installation All installation steps must be considered, since the beginning of the overall project. Before you begin these steps, as well as the definition of the installation area, you should, if necessary, implement a “safety plan”...
Page 12: Accessories Installation
Please proceed as follows: 1. Lift the machine as shown in the picture. 2. Unscrew (A) knob, lower (B) foot and re-tighten the knob. 3. Repeat the same operation for all feet. 4. Lay the machine on the floor. 5. Release (D) lever 6.
Page 13: Blade Replacement
4.3 – Blade Replacement Please proceed as follows: 1. Remove the (C) screws and remove the (B) disk protection. 2. Unscrew the (D) nut.(Using provided Wrench and Hex Wrench) 3. Remove the (E) cutting blade and replace it. Remember to check rotation’s direction. 4.
Page 14: Electrical Connection
4.4 – Electrical Connection It is recommended to install a circuit breaker (A) upstream from the machine power supply. 1. Connect the electrical plug to the main power supply. 2. Connect the ground cable to the (B) ground terminal on the machine. Check that line voltage (V) and frequency (Hz) correspond to those of IMPORTANT the machine (see nameplate and wiring diagram).
Page 15: Locking Of The Cutting Head For Transportation
4.5 – Locking Of The Cutting Head For Transportation GENERAL INFORMATION Please proceed as follows: 1. Position the opening in the Cutting Head plate (A) over the Locking Bracket (B). 2. Rotate wheel (C) counter-clockwise to move the Cutting Head locking Plate up so the Locking Bracket is seated inside the locking plate opening (FIGURE- 1).
Page 16: Tuning Information
5 – TUNING INFORMATION 5.1 – Tuning Recommendations Before doing any work or taking any action on the machine, always turn main IMPORTANT power OFF. 5.2 – Setting the Cutting Width Please proceed as follows. 1. Loosen the (A) knob. 2.
Page 17: Setting The Cutting Angle
5.3 – Setting the Cutting Angle Please proceed as follows: 1. Loosen the (A) knob. 2. Rotate the (B) goniometer until reaching the desired angle value. 3. Re-tighten the (A) knob at the end of the operation. 4. Adjust the position of the (C) stopper adapting it to cut material size. 5.4 –...
Page 18: Usage
6 – USAGE 6.1 – Recommendation For Usage And Operation The incidence of accidents resulting from the use of machines depends on many factors that are not always can be prevented and controlled. Some acci- dents can be caused by environmental factors not predictable, others strongly dependent on user behaviour.
Page 19: Start / Stop
6.3 – Start / Stop Start Push on (I).button Stop Push on (0) button Even after engine is turned off, cutting disk keeps spinning for a few DANGER - CAUTION seconds. 6.4 – Filling and emptying the water tank Filling 1.
Page 20: Machine Usage
6.5 – Machine Usage With this machine it is possible to perform the following cuts. – Straight cut – Diagonal cut – 45 Degree – Square holes Even after engine is turned off, cutting disk keeps spinning for a few DANGER - CAUTION seconds.
Page 21 4. Place the tile on the working table, against (C) guide. 5. Adjust cut angle following the job’s needs (see:”Cut angle regulation”). Place the (D) goniometer against the tile. 6. Apply left hand pressure on the tile and block it on the top. 7.
Page 22: Diagonal Cut
Diagonal Cut 6.5.2 – 1. Make sure that the cut group (A) is in full-lowered position. 2. Otherwise, release the lock lever (B) and lower it. 3. Re-tighten the lock lever (B). 4. Place the tile on the working table, against the (C) guide. 5.
Page 23: 45° ("Miter") Cut
6. Apply left hand pressure on the tile and block it on the top. 7. Press the switch (pos. I) to activate cutting blade rotation (F). 8. Adjust the (R) tap to optimize water’s flow. 9. Grasp the (G) handle and slowly bring the cutting group forward (H). 10.
Page 24 1. Loosen the lock lever (A) and lower the cutting group until the blade rim plunges just below the working table surface, then re-tighten the lock lever (A). 2. Loosen both symmetrical lock knobs (C) and tilt the upper part of the machine (bridge + cut head). Re-tighten the (C) knobs.
Page 25: Hole Cut
6.5.4 – Hole Cut 1. Lay the tile onto the work table (A) resting it against the base reference guide (B). 2. Loosen the (C) lock knob and adjust goniometer’s position (D) on the desired width using the calibrated ruler (B) as a reference.
Page 26: Maintenance Information
7 – MAINTENANCE INFORMATION 7.1 – Maintenance Recommendations Before doing any work or taking any action on the machine, turn main IMPORTANT power OFF. Always keep the machine in maximum efficiency conditions, and perform maintenance as suggested by the manufac- turer on regular schedules.
Page 27: Sliding Wheels' Adjustment
7.3 – Sliding Wheels’ Adjustment For this operation please proceed as follows: 1. Loosen both (A) nuts locking the two wheels installed under the cut group 2. Turn both eccentric (B) hexagonal screw until both (C) wheels are perfectly pressed against the rail. 3.
Page 28: Blade Perpendicularity Adjustment
2. Grasp the handle and move the cutting unit (E) checking that the cutting blade (C) always remains parallel to the square (A) 3. If necessary, loosen the screws (F) and set the guide (B) in order to keep the cutting blade (C) always parallel to the square (A).
Page 29: Pump Maintenance
7.6 – Pump Maintenance 1. Turn the protection (A) 45° and pull it to remove it. 2. Clean the filter with compressed air or with a water jet. 3. Re-assemble the protection (A). 7.7 – Machine cleansing Wash the machine with a cloth dampened with water 8 –...
Page 30: Attaching The Tire Wheel
9- ATTACHING THE TIRE WHEEL Integrated Rubber Wheels - Easily Move Rail Saw From Jobsite To Jobsite For this operation please proceed as follows: 1. Align the hole on the Tire Wheel bracket with hole on the Support Foot. 2. Insert knob and tighten. 3.
Page 31: Warranty
10 - WARRANTY • This machine is guaranteed for a period of 12 months from the date of purchase. • The warranty is limited to defects in material or workmanship. It will not be valid if the machine is disassembled, tampered with or repaired outside the factory or by un-authorized operators.