Matrix Cleaning Systems SO4 Service Manual

Steam only 4.5 bar

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MATRIX SO4
Version 54.01
Service Manual
Matrix Cleaning Systems Ltd
Unit H, Leyland Business Park, Centurion Way,
Farington, Leyland, PR25 3GR
Tel: +44 1772 431906 Fax: +44 1772 431902
technical@matrixcleaningsystems.co.uk

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  • Page 1 MATRIX SO4 Version 54.01 Service Manual Matrix Cleaning Systems Ltd Unit H, Leyland Business Park, Centurion Way, Farington, Leyland, PR25 3GR Tel: +44 1772 431906 Fax: +44 1772 431902 technical@matrixcleaningsystems.co.uk...
  • Page 2 Preface MATRIX SO4 This service manual contains detailed description of the main technical details of the Matrix SO4 steam only machine 4.5 bar. Repair work is to be carried out ONLY by a trained/ competent engineer approved by Matrix Cleaning Systems Ltd.
  • Page 3: Table Of Contents

    Contents MATRIX SO4 Safety Instructions Data Sheet Accessories 6 - 7 Construction 8 - 10 Exploded Views 11 - 16 Wiring Diagram Parts List 18 - 44 Fault Finding 45 - 47 Service & Repair 48 - 51 Index Page 3...
  • Page 4: Safety Instructions

    Repair work should be carried out by authorised to use it. trained/ competent engineer approved by Matrix Cleaning Systems Ltd ESD Measures: Take the folowing ESD precautions before carrying out any repairs to the electronics: (Electrostatic discharge)
  • Page 5: Data Sheet

    Data Sheet MATRIX SO4 Description: Steam Only 4.5 Bar Machine Name: SO4 Pressure 240 Volt Data Unit Value Model SO4 240 Volt Technical Data Boiler Steam Wattage 1950 Type Stainless Steel Capacity Continuous Fill C Steam at Source 165> Vacuum...
  • Page 6 Accessories (Standard) MATRIX SO4 Standard Accessory Kit Unit in Unit in Unit in Unit in Image Part Number Description standard after Image Part Number Description standard after sales sales 4 Metre Steam 19RM00805 19RM00840 Curved Nozzle Only Hose Extension Tubes...
  • Page 7: Accessories

    Accessories (Optional) MATRIX SO4 Optional Extra Accessories Steam Mop Kit Image Part Number Description Image Part Number Description 19RM00805 4 Metre Steam Only hose Pack of 10 Stainless Steel 19RM00867 Brushes 19RM00810 Extension Tubes (x2) 4 Metre Fixed Lance –...
  • Page 8: Construction

    Construction MATRIX SO4 Clean Water Tank Manual Variable Steam Control Temperature LED Power On/Off Refil Cold Water LED Heater on LED Steam Ready LED Page 8...
  • Page 9 Construction MATRIX SO4 SO4 Internal Overveiw - Left Side LED Display Water Filter Board Water Level Sensor Main Circuit Board Front Socket Deareator (Return Valve) Red Dipper Water Pump C20 Inlet AC Line Boiler 1950W Filter Page 9...
  • Page 10 Construction MATRIX SO4 SO4 Internal Overveiw - Right Side On/Off Switch Red Dipper Solenoid Valve Vari-Steam Plug Enclosure Pressure Switch Boiler 1950W Serial Number Page 10...
  • Page 11: Exploded Views

    Product Explosion MATRIX SO4 SUBA08 - 5lt Water Bottle SUBA43 - Water Pump Page 11...
  • Page 12 Product Explosion MATRIX SO4 SUBA25 - 4 Bar Boiler Page 12...
  • Page 13 Product Explosion MATRIX SO4 SUBA51 - Vari Steam Valve SUBA19 -Front Socket Wiring for front socket Page 13...
  • Page 14 Product Explosion MATRIX SO4 19RM00805 - 4 Metre Steam Only Hose Page 14...
  • Page 15 Product Explosion MATRIX SO4 SUBA50 - Top & Front Page 15...
  • Page 16 Product Explosion MATRIX SO4 SUBA52 - Back & Base SUBA52 - Back & Base Page 16...
  • Page 17: Wiring Diagram

    Wiring Diagram MATRIX SO4 Page 17...
  • Page 18: Parts List

    Parts List MATRIX SO4 SUBA08 5lt Water Bottle Assy 10RM0007000 5 Litre Bottle 310-71144 1185370 Clean Filter Trio - 3230Q3155 11RM00145 Stainless steel Level Sensor 1221670 Wire Tie 100mm Natural 12RM00007 1/8" Idle Ring Nut E4890002 12RM00034 Spigot Bottle Seal PLPG051105...
  • Page 19 Parts List MATRIX SO4 SUBA08 5lt Water Bottle Assy 12RM00105 M4 Stainless Steel Nut 3504970 Tube 185mm Long Green 6451490 Male Inlet Connect 5lt Water Bottle Assy SUBA08 Complete Assembly MATRIX SO4 Page 19...
  • Page 20 Parts List MATRIX SO4 SUBA13 SO4 Final Build 10RM0000171 1/4" Spindle Control Knob (K3 Plain) 10RM0002571BL Blue Bottle Cap (Water) 11RM00020 Loom 5 Power Board to Switch 11RM00021 Loom 6 11RM00023 Loom 8 (20) 11RM00028 Loom 13 11RM00029 Loom 14 (23)
  • Page 21 Parts List MATRIX SO4 SUBA13 SO4 Final Build 11RM00030 Loom 15 Ter Block Switch 11RM00034 Main PCB Power Board 11RM00061 240V UK Mains Cord 10m Orange 11RM00129 Loom 31 Earth Wire 1221670 Wire Tie 100mm Natural 12RM00010 Braided EPDM Tube 5mm ID 10mm OD x 1m...
  • Page 22 Parts List MATRIX SO4 SUBA13 SO4 Final Build 12RM00038 Spigot Bottle Seal PLPG051105 12RM00083 M4 Int S/Proof Washer Z/Plated 12RM00088 M5 Earth B/Up S/Proof Washer 12RM00103 M4 Stainless Steel Washer 12RM00105 M4 Stainless Steel Nut 12RM00120 Blank 1/8" BSP (E2107A01)
  • Page 23 Parts List MATRIX SO4 SUBA13 SO4 Final Build 12RM00223 M6 Locknut Nylon Zinc Plated 12RM00224 M6 Washer 25mm 12RM00272 Lemon Clip (single eared Clamp) 12RM00273 S/S M4 x 10mm Allen Head Bolts 13RM00132 L/H Side S/S SO4500/SO8000/GR4500 13RM00133 R/H Side S/S SO4500/SO8000/GR4500...
  • Page 24 Parts List MATRIX SO4 SUBA13 SO4 Final Build S1268870 Tube Relief VAL3M REF: 1010-06-1.5 SIL MATRIX SO4 Page 24...
  • Page 25 Parts List MATRIX SO4 SUBA25 4 Bar Boiler Assy SDV45/SV4/SO45/MD4 11RM00001 Thermal Cut-Out & T/Stat 180/260 - 161491.042A06 11RM00002 Pressure Switch 56100N0104,0 11RM00003 Release Valve 11300 5/6 1/8"Bar 11RM00004 Solenoid Valve 6622 11RM00016 Loom 1 11RM00052 6.3mm Insulated Female Push on Connector Blue...
  • Page 26 Parts List MATRIX SO4 SUBA25 4 Bar Boiler Assy SDV45/SV4/SO45/MD4 12RM00006 1/8" Hose connector E2119AB01 12RM00023 1/8" MF Elbow E2110001 12RM00081 1/8" FMF T-Piece E2112001 12RM00170 1/2"M to 3/8"F Adptr (E2151005) 12RM00220 M3 Internal Shakeproof Washer Z/Pltd 12RM00221 M3 Hex Nut 12RM00225 3/8"...
  • Page 27 Parts List MATRIX SO4 SUBA25 4 Bar Boiler Assy SDV45/SV4/SO45/MD4 12RM00260 Red Dipper 4 Bar Boiler Assy SDV45/SV4/SO45/MD4 SUBA25 Complete Assembly MATRIX SO4 Page 27...
  • Page 28 Parts List MATRIX SO4 SUBA43 Water Pump Assy SO4/SO8/SV8/SD8/Omega8/4x4SDV8/Alpha4/Alpha8 11RM00008 Pump EX5 w/Brass 11RM00009 Rubber Mounting Autofill Pump 12RM00006 1/8" Hose connector E2119AB01 12RM00023 1/8" MF Elbow E2110001 12RM00025 Dearaetor DEA500 Brass Water Pump Assy SO4/SO8/SV8/SD8/Omega8/4x4SDV8/Alpha4/Alpha8 SUBA43 Complete Assembly MATRIX SO4...
  • Page 29 Parts List MATRIX SO4 SUBA45 Steam Only Accessory Kit 18RM00004 Steam Mop Holdall 19RM00810 Extension Tube 19RM00815 Floor Brush 19RM00820 Triangular Brush 19RM00825 Large Brush Elbow 19RM00830 Window Squeegee 19RM00835 Long Nozzle MATRIX SO4 Page 29...
  • Page 30 Parts List MATRIX SO4 SUBA45 Steam Only Accessory Kit 19RM00840 Curved Nozzle 19RM00850 Detail Brush Nozzle 19RM00855 Detail Nylon Brush (Big Push fit) 19RM00860 Detail Brass Brush (Big Push fit) 19RM00875 55mm Round Brush Steam Only Accessory Kit All as listed above...
  • Page 31 Parts List MATRIX SO4 19RM00805 4 Metre Steam Only Hose 11RM00007 Male Power Supply 11RM00042 1.00mm Single Wire Black 11RM00046 1.00mm Single Wire White 11RM00058 4.8mm Female Spade Terminal Fully Insulated Red 12RM00010 Braided EPDM Tube 5mm ID 10mm OD x 1m...
  • Page 32 Parts List MATRIX SO4 19RM00805 4 Metre Steam Only Hose 12RM00281 O-Ring 8.0mm ID 1511179 S/Tapper 8 x 5/8" Pozi Pan AB S/S 19RM00882 4 m Hose Conduit for Steam Only 19RM00883 Switch Protection Cover 19RM00884 Red Ring for steam only gun 19RM00885 Steam Pin Diam.5 Male Plastic...
  • Page 33 Parts List MATRIX SO4 19RM00805 4 Metre Steam Only Hose 19RM00887 Gun Handle 1/2 steam only - K30B 19RM00888 Hose Protection Red 19RM00890 Black Rocker Switch Steam Only 19RM00891 "O" Ring for Steam Pin Diam.5 19RM00885 19RM00892 Steam Plug 1/2 DX...
  • Page 34 Parts List MATRIX SO4 19RM00805 4 Metre Steam Only Hose 4 Metre Steam Only Hose 19RM00805 Complete Assembly MATRIX SO4 Page 34...
  • Page 35 Parts List MATRIX SO4 SUBA50 Top & Front Panel Assy SO45 10RM0002400 Bottle Gasket 11RM00032 Mains On/Off Swth w/light 11RM00037 Display Board PCB w/Ribbon 12RM00049 M4 Spacers for Main Board 12RM00093 M4 Hex Nut S311-0425-SZ 12RM00103 M4 Stainless Steel Washer...
  • Page 36 Top & Front Panel Assy SO45 12RM00273 S/S M4 x 10mm Allen Head Bolts 13RM00037 Handle Black 13RM00130 Top/Front S/S SO4500/SO8000/GR4500 16RM00062 Clean Water Label 16RM00065 Front Label SO4,SO8, SD4 16RM00069 Steam Control Label 4 Bar 16RM00073 SO4 Logo Label MATRIX SO4 Page 36...
  • Page 37 Parts List MATRIX SO4 SUBA50 Top & Front Panel Assy SO45 Top & Front Panel Assy SO45 SUBA50 Complete Assembly - includes SUBA19 below MATRIX SO4 Page 37...
  • Page 38 Parts List MATRIX SO4 SUBA19 Front Socket Assy SDV45/SV4/SO45/SO8 11RM00006 ILME Female Power Supply 11RM00018 Loom 3 11RM00126 Temperature Sleeving 12.00mm 12RM00008 1/8" Female Hose Connector E4550013 12RM00013 Female Socket 8103340 12RM00271 Lock Nut M16 x 2mm 12RM00299 Brass Steam Pin Female (Socket)
  • Page 39 Parts List MATRIX SO4 SUBA19 Front Socket Assy SDV45/SV4/SO45/SO8 12RM00333 1.3mm Plumbing Restriction Front Socket Assy SDV45/SV4/SO45/SO8 SUBA19 Complete Assembly MATRIX SO4 Page 39...
  • Page 40 Parts List MATRIX SO4 SUBA51 Varisteam Valve Assy SO45 12RM00009 Vari Steam Valve 4066 12RM00010 Braided EPDM Tube 5mm ID 10mm OD x 1m 12RM00272 Lemon Clip (single eared Clamp) Varisteam Valve Assy SO45 SUBA51 Complete Assembly MATRIX SO4 Page 40...
  • Page 41 Parts List MATRIX SO4 SUBA52 Base & Back Assy SO45 11RM00031 AC Line Filter w/Nut & Washer 11RM00060 C20 Inlet 16A 11RM00144 Loom 42 - 3 Core LNE 1.5mm 11RM00150 Plug Enclosure/Housing 11RM00151 Plug Enclosure Housing Seal 12RM00006 1/8" Hose connector E2119AB01 12RM00007 1/8"...
  • Page 42 Parts List MATRIX SO4 SUBA52 Base & Back Assy SO45 12RM00021 M4 x 25 Pan Pozi M/C Screw Z/Plated 12RM00022 M5 Hex Presses Nut Brass 3MM 12RM00055 M5 x 25 Pan Pozi M/C Screw Z/Plated 12RM00058 3.2 x 8 Alum Pop Rivet...
  • Page 43 Parts List MATRIX SO4 SUBA52 Base & Back Assy SO45 12RM00093 M4 Hex Nut S311-0425-SZ 12RM00094 M6 Hex Nut S311-0630-SZ 12RM00104 M4 x 40mm Pan Pozi for plug enclosure housing 12RM00105 M4 Stainless Steel Nut 12RM00107 Self Tapper (2.9) x 5/8" (16) for C20 Inlet...
  • Page 44 Parts List MATRIX SO4 SUBA52 Base & Back Assy SO45 13RM00131 Back/Base S/S SO4500/SO8000/GR4500 13RM00134 Bottle Shelf P/C SO4500/SO8000/GR4500 S1518379 Screw M6 Hex Flange x 20mm Base & Back Assy SO45 SUBA52 Complete Assembly Page 44...
  • Page 45: Fault Finding

    Fault Finding MATRIX SO4 No Power on the Machine Steam Ready Light on and NO steam JUST water Check the boiler is not overfilled with water. If boiler is overfilled then drain the water out of the boiler once it is cool and there is no pressure using the drain plug underneath the machine.
  • Page 46 Fault Finding MATRIX SO4 No Pressure or Steam Building Up No Filling Pump Activity Is the light Machine must be illumintated on the Go to the" No Power" Go to the" No Power" switched "On". Is on/off switch when fault finding on page 45...
  • Page 47 Fault Finding MATRIX SO4 Water pump does not switch off Does the water Check the boiler earth Repair the earth Is this the first time the pump stop after wires and/or and also the body for machine is switched on?
  • Page 48: Service & Repair

    Service & Repair MATRIX SO4 Machine Boiler Faults Before checking the machine for faults it is always worth draining all the water from the boiler. This has to be done when the machine is cold and not under any pressure. If the machine has been used Boiler Plug recently I would advise you leave the machine overnight to cool and depressurise.
  • Page 49 Service & Repair MATRIX SO4 Level Sensor Inline Water Filter Machine not heating No water in the boiler. Pump fault, check for blocked filters and is pump running? If pump not running check there is power to the pump if no power than there is a fault with either circuit board or level sensor.
  • Page 50 Service & Repair MATRIX SO4 Steam Switch No Steam Check switch on gun handle is ok and replace if necessary. Check wiring from the switch to the circuit board has continuity through them. If you have any Solenoid Valve broken wires replace hose assembly or the wire if possible.
  • Page 51 Service & Repair MATRIX SO4 Inspection of Boiler Check the thermal cut out and boiler Step 2) element wiring is in place and there Step 1) Check all joints on the boiler are no leaks around the element are free from any visible probes.
  • Page 52: Index

    Index MATRIX SO4 Safety Instructions………………………………………………………………… Fault Finding Steam Ready Light on and NO steam JUST water………………… Data Sheet…………………………………………………………………………….. No power on the machine……………………………………………………. No Pressure or Steam Building Up……………………………………….. Accessories No filling pump activity……………………………………………………….. Standard………………………………………………………………….. Water pump does not switch off………………………………………….
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  • Page 56 This manual has been produced by Matrix Cleaning Systems Ltd. Produced in 2016 for the use of Matrix Cleaning Systems Ltd and it is not permitted to give this manual to any third parties without consent. The contents of this manual are the property of Matrix Cleaning Systems Ltd...

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