Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for VTS Medical Systems VTS-1530HP
-
Page 1: Preface
VTS-1530HP 12kW Fiber laser cutting machine instructions 2016-2024... -
Page 2: Table Of Contents
Plane cutting format (length X width) 3000x1500 X axis itinerary 1550 Y axis itinerary 3050 Z axis itinerary X, Y-axis positioning accuracy ±0.05/1000mm X and Y axes ±0.03/1000mm accelerated speed 1.5G m/s² Maximum linkage speed m/min The maximum load of the platform 1100 Host shape (length, width and height) 8386×2912×2660... - Page 3 5.3.2 Cutting gas classification ............................16 5.3.3 Cutting gas supply device ............................16 5.4 Water-cooling system ................................16 5.5 Machine tool dust removal system ............................17 5.6 Machine tool lubrication system ............................17 Chapter 6 ● Machine tool transportation and handling .......................... 17 6.1 Transportation requirements ..............................
-
Page 4: Chapter 1 ● Safety And Safety Warning Signs
10.4 Effect of auxiliary gas on cutting quality ..........................49 10.5 Effect of laser power on cutting quality ..........................49 10.6 Handling of cutting quality and process problems ....................... 49 Chapter 11 ● Equipment maintenance ..............................51 11.1 Review ....................................51 11.2 Daily inspection, maintenance and maintenance of the equipment ................... -
Page 5: Description Of The Safety Warning Identification
★ In the process of equipment work, the operator must observe the work of the equipment at any time. In case of abnormal conditions, immediately cut off all power supply, and actively take corresponding measures. ★ The environment of the equipment should be dry, no pollution, no vibration, no strong electricity, strong magnetic force and other interference and influence. - Page 6 * This is the machine ground position * Non-professional person, shall not repair * General warning signs * Indicates that the person or the object shall not be close to the processing range to prevent the danger of collision...
-
Page 7: Chapter 2: ● Product Profile
* Weekly oil injection and lubrication to guide rails and moving parts Chapter 2: ● Product Profile 2.1 Review 1530HP flat fiber laser cutting machine, the equipment uses 12KW high power fiber laser, laser transmitter by optical reflection focused on the surface of the workpiece, the surface of the workpiece in the laser high temperature irradiation quickly melt, and under the control of numerical control program according to the figure to achieve high-speed metal cutting. -
Page 8: Scope Of Application
avoid the collapse edge formed by material cutting, the cutting joints generally do not need secondary processing. ★ Not affected by the hardness of the cut material: laser can process steel plate, stainless steel, aluminum alloy plate, carbide, etc. ★ The cutting waste falls from the funnel into the special waste car, which is convenient for the operators to clean up regularly. Equipped with a smoke exhaust and dust removal system, it can effectively discharge the dust and harmful gas produced in the cutting process, improve the working environment, and protect the health of the operator;... -
Page 9: Product Appearance And Layout Drawing
X, Y-axis positioning accuracy ±0.05/1000mm X and Y axes ±0.03/1000mm accelerated speed 1.5G m/s² Maximum linkage speed m/min The maximum load of the platform 1100 Host shape (length, width and height) 8386×2912×2660 laser power 12000 System FSCUT The power of the machine Power supply requirements 380V/50HZ 2.4 Product appearance and layout drawing... -
Page 10: Product Layout Drawing
2.4.2 Product Layout Drawing Chapter 3 ● Introduction of product structure and main components 3.1 Main structure of the product ★ HP series flat panel laser cutting machine mainly consists of: bed body part, beam part, large surrounding sheet metal, power control cabinet, electrical operation table, laser generator, chiller, and other parts. -
Page 11: Introduction Of The Main Components
1-Main bed body 2-secondary bed body 3-countertop 4-gantry beam 5-Z shaft unit 6-large surrounding sheet metal 7-feeding trolley 3.2 Introduction of the main components 3.2.1 Bed body (Main bed body) -
Page 12: Gantry Cross-Beam Assembly
(Deputy bed body) The main and auxiliary bed bodies are welded with high quality carbon steel plate, and manual aging treatment (stress annealing) has high rigidity, stability and impact resistance, to ensure that the machinery is not deformed in operation, high use accuracy and long life. -
Page 13: Work Surface
3.2.3 Work surface The working table of HP series laser cutting machine is made of high quality carbon steel pipe and high quality steel plate welding, and manual aging treatment, with good strength and stability, compact structure, more convenient to replace and dismantle. 3.2.4 Z-axis device The Z-axis device is the part of the lifting movement of the cutting head. - Page 14 make the system can work well, the working temperature should not exceed 35℃. ★ Humidity: precision CNC machine tools require that the relative humidity of the working environment is generally less than 75%. Because the CNC machine tool in high temperature and high humidity after power failure, the water molecules in the air will produce condensation in the power supply or the circuit board of the drive device, when the condensation on the circuit board will cause a short circuit, thus causing machine failure.
-
Page 15: Chapter V System Description Of ● Products
Chapter 5 System Description of ● products The product working system includes the machine tool main transmission system, electrical control system, pneumatic system, water cooling system, dust removal system and lubrication system. 5.1 Main transmission system of the machine tool The main drive system is composed of program control system, AC servo motor drive, precision gear, rack and slide rail drive system. -
Page 16: Pneumatic System
with automatic gain adjustment function, automatic vibration filter, automatic trap filter, and mechanical simulation function. We have installed and debugged the drive system at the factory, and users should pay attention to the following matters when using and maintaining: ★ The system maintains good heat dissipation ★... -
Page 17: Machine Tool Dust Removal System
5.5 Machine tool dust removal system ★ Operation procedure: start the dust removal button of the operation console before cutting, and start the induced draft fan or salt mist filter to discharge the dust through the system pipe; ★ First draft fan and salt spray filter are optional by users; you use induced draft fan to directly discharge smoke into the outdoor atmosphere. -
Page 18: Handling Requirements
products shall be transported to any location on the secondary highway. In long-distance transportation (including Marine transportation, railway transportation, road transportation, etc.), shall not be installed in the open trunk or cabin, is not allowed to be shipped with inflammable, explosive, corrosive dangerous goods, is not allowed to withstand rain, snow and liquid material moisture, is not allowed to have mechanical collision damage. -
Page 19: Out Of The Box
★ The workshop is small and there is no crane I: a crane, forklift or double forklift is used to unload the equipment to the workshop for transfer, and the lower side of the equipment bed to place the handling tank, the rear side to use the forklift to the designated position, or the lower side of the four corners of the equipment bed, and the crowbar can be moved to the designated position. -
Page 20: Host Installation
grounding pile into underground at least 1.5m deep, and pour saline around for grounding protection, grounding resistance 4 Ω; it is strictly prohibited to share ground line with other equipment. ★ The control unit, servo unit, display and control panel are the core components of the machine tool, which has certain requirements for the environment, and should avoid the interference of the machine tool from electromagnetic waves, such as arc welding and discharge processing machine, etc., to affect the normal work of the machine tool. -
Page 21: Installation Requirements For Gas Circuit
★ Adjust the cutting head lens to coaxis and focus, and then try cutting! Repeated adjustment to the best position. See Chapter 10 "Laser Cutting Head" for adjustment. 7.1.5 Installation requirements for gas circuit ★ According to the processing situation of the liquid gas storage tank is the most concise and economical gas supply method. The installation of high pressure gas pipeline requires professional installation personnel, the first installation can be connected to the machine tool. -
Page 22: Electrical Connections
temperature constant, and the water pump in it will still operate. ★ In winter, the water temperature of the cooling water and the pressure difference between the water inlet all reach the value required by the laser before the laser can be opened. ★... -
Page 23: Operation And Use Steps
allowed, and two people are not allowed to operate the machine tool at the same time. If necessary, the work tasks must be coordinated to avoid misoperation. 8.1.3 The power control cabinet door and the shield of laser generator are not allowed by the machine in normal operation. 8.1.4 Any part of the body should be avoided in the fixed light path of the laser equipment to avoid damage caused by misoperation. -
Page 24: Cutting
Foreign matter, there is no parts higher than the machine on the workbench. ★ Check whether the gas inlet pressure meets the requirements, check the oil-water separator, and release the gas Oil, gas and water. ★ boiling water cold machine. Open the low-pressure circuit breaker behind the water cooler. If there is no alarm and abnormality, the water cooler is opened normally, and set the temperature parameters of the water cooler after opening. -
Page 25: Chapter 9 Operation Introduction Of Cutting System
Chapter 9 Operation Introduction of Cutting System HypCut program will start and self-check in HypTronic startup. Or you can double click HypCut software icon on the desktop. Note: When there are other alarms exist when start the program cannot execute return origin. Only after other alarm removed can execute return origin. -
Page 26: Standard Production And Operation Process
The center zone in black is the graphic display area, the white frame is the machine working frame. The grid and ruler will adjust when zoom the view System status column: Display the current machine status and activated automation functions by highlight icon. There are permanent icons and activated icons. -
Page 27: Graphic Correction
Note:① Volume production only supports nrp, lxd and lxds formats; Flexible production additionally supports dxf, nc file. ② Plan entrance stores all file imported in HypCut, from disk entrance is new file. 9.1.3 Graphic Correction You can adjust the dock position, lead line, compensation, micro-joint, size etc., click at bottom to enter in graphic edit page:... -
Page 28: Cutting Technique
Graphic correction module provides comprehensive CAD edit functions. Details can refer to the related chapter. 9.1.4 Cutting Technique If there is no cutting technique in imported file, technique filter will prompt for matching cutting technique; You can modify or select cutting technique by click ' at bottom. -
Page 29: Assist Function
by 'Specify Zero' function before production. Click the button at bottom page to open the function window. You can enter a specified coordinate or move laser head to any position fit to start production then set as a zero point for production. -
Page 30: Start Machining
Assist function setting enter from at right top of the page. Forward/Backward: After resume from pause position, cutting path will move backward or forward by this setting then start cutting; Return position after file end: Laser head will return to this position after file ends. Find edge before start: Enable this function program will execute find edge process automatically before start machining. - Page 31 button to move backward or forward along the cutting path; Click resume machining process. Rotate the knob to adjust the machining speed rate, the range is from 1~120%. Click to stop machining and to locate to the break position (if change the graphic and machining parameter it can't locate to the break point), click to resume the machining.
-
Page 32: Plan
9.2 Plan HypCut provides a dedicated access for CypNest program— 《Plan》:In this module you can manage the order and task file, check production progress, and backup the history data. In Plan module displays the newly added, unfinished or history task status. 9.2.1 Brief Introduction HypCut will save the history task into database for later use or production analysis. -
Page 33: Production Module
Unfold the task you can see the machining speed, status, parameter setting and add the drawing to the prepare list for machining. You can also edit the graphic or technique of the drawing. Click return to task list. 9.3 Production Module This chapter introduces the core module of HypCut system--《Production》... - Page 34 At the top of 《 Current Drawing 》 is drawing information bar. The message from left to right is: drawing name; technique name; plate size; drawing number; production mode switch; estimated machining time; actualmachining time; machining progress bar. Beside the progress bar is the mode switch of machining process: The default setting is continuous process, under this mode system will stop after whole drawing completed;...
-
Page 35: Prepare List
coordinates to help user quick start different production batch. Under <Specify Zero> page to execute frame function, current position of laser head is reference point. While in other page to execute frame function take the pre-set zero point as reference. PtEdit: Under stop status to record the break point or manually locate to a specified position. -
Page 36: Custom Module
At the bottom of prepare list page displays all operation buttons. Import: Only can import Nrp or Lxd format file from Plan module or external storage device. Technique: Match cutting technique for selected drawing. Graphic: Set lead line, compensation, start point etc. Remove: Remove the selected drawings from the 'Prepare list'. -
Page 37: Debug
9.4 Debug Debug provides abundant graphic edit function and position locate operation to help manufactures test machine performance and cutting technique. Debug module also can be used for production in the same operation process with CypCut. And only use floating coordinates system. - Page 38 You can also input an accurate size to transform the graphic size. When the lock icon in locked status , change one of the value of width or length the other one will change accordingly. Unlock the lock icon to change the width and length separately. "Zoom center"...
- Page 39 Click multiple times to add more than one cooling points. You can also add cooling point automatically by click the "Cooling point" drop down menu and set related parameters. You can choose to add cooling point at lead-in position and sharp corner. The cooling point add on the lead-in line will change and delete with lead-line.
- Page 40 8） Ring Cut Select the graphic and click to create a ring path at the corner to improve cutting performance. 9） Release Click to create a release gap at the corner for the bending process of the workpiece.
- Page 41 10） Array There are 4 Array patterns in HypCut to copy the object as specified way. ★Rectangular array Click the drop down menu of the will show this page: Set the lines and columns to duplicate the object: ★Full fill Full fill pattern used for the production of one single part nested in a whole plate, click the part will be nested in plate as given settings.
-
Page 42: Machining And Dry Run
9.4.2 Machining and Dry Run Click start machining, there will be monitor of machining process like coordinates, speed, time count and following height etc. When in above status cannot switch to other pages only File menu is available. If you need to modify the parameter in the machining process must pause the process. -
Page 43: Simulation
Click laser head will move along the actual cutting path with same speed and acceleration but laser, gas and follow function turning off. Meanwhile other functions like pause, resume, forward, backward and break point information all same with the actual cutting. Dry run can used to check the machining process without cutting the plate. -
Page 44: Cutting Technique
9.5.1 Cutting Technique Users can click to lock or unlock a group technique parameters. Locked technique cannot edit. Click to check or edit technique parameters. Technique with mark requires access level higher than operator level to edit. Cutting technique naming rules: technique named... -
Page 45: Alarm
Limit signal used to check if the limit switch well functioned; Monitor the laser emit by PWM signal; There also displayed other 20 input signals and 27 output signals status. 9.6.2 Alarm HypCut monitors all components when machine running. Once monitored an alarm will stop the machining and display the alarm message in red title. -
Page 46: Setting
9.8 Setting In setting users can login with different permission level like operator or expert to access or set the machine configuration. Incorrect machine configuration will cause potential risk and injuries. Suggest expert level can only permitted by the trained professionals. Common users can set the basic parameters and encryption and decryption etc. - Page 47 Click in console will display the laser head position correspond with graphic. Mechanical coordinate of the machine is defined by the mechanism. Coordinate system is consistent every time execute return origin HypCut defines coordinates with same rules no matter what mechanism applied. Stand front of the laser head, move right is X+ direction, move back is Y+ direction which means the left bottom is the minimum coordinate.
-
Page 48: Chapter 10 ● Several Factors Affecting The Cutting Quality
origin then click locate. Chapter 10 ● Several factors affecting the cutting quality 10.1 Effect of focus and air pressure on cutting quality The contrast of the focus and the material surface has a great impact on the quality of the incision, including the width of the cut wall. -
Page 49: Effect Of Auxiliary Gas On Cutting Quality
★ The cutting speed is too slow, the spark is not spread and less, gathered together; ★ The feed speed of the cutting surface presents a smooth line, and the lower half of no stains. 10.4 Effect of auxiliary gas on cutting quality ★... - Page 50 Note: Currently, the customer only authorizes the use and maintenance of the cutting head protection lens!!
-
Page 51: Chapter 11 ● Equipment Maintenance
The cutting head protects three groups of lenses: collimation, focus and protection. When the lens is contaminated, the cutting process will be greatly affected. Therefore, when the lens is contaminated, it must be cleaned or replaced in time Chapter 11 ● Equipment maintenance 11.1 Review In order to ensure the normal use of the laser cutting machine, the equipment must be maintained and maintained daily. -
Page 52: Maintenance And Maintenance Of Water Chiller
★ Check whether the grounding wire is firmly connected and whether the wiring column is corroded. ★ Check whether the components in the electrical cabinet are loose and ash accumulation, and clean up according to the situation. 11.2.3 Maintenance and maintenance of water chiller ★... -
Page 53: Maintenance And Maintenance Of The Laser Generator
★ If the night ambient temperature is lower than 2℃, it is recommended that the customer do not stop / add vehicle antifreeze. When the average daily air temperature is higher than 5℃, replace the water containing antifreeze with pure water. -
Page 54: Maintenance And Maintenance Of The Laser Cutting Head
2) Summer laser anti condensation maintenance ★ Because the laser has high requirements for the use of the environment, in order to protect the laser in summer, to prevent the temperature difference between the laser and the external environment caused by laser damage, the laser in summer needs to do the following maintenance: ★... - Page 55 Note: each spin in or out 2-5 degrees, adjust slowly. 3) Replace the protective mirror ★ Before the replacement, wipe the surface of the cutting head clean with a dust-free cloth; ★ Put the beautiful grain paper on the top of the protective mirror group to cover the dust, and prepare the clean mirror group;...
- Page 56 ★ Remove the protective mirror group; ★ First wipe the protective seat, pressure cover, pan-plug sealing ring, support seat, and finally wipe the protective lens; ★ Assemble the protection in the order shown; ★ Assemble the protective mirror into the standby mirror box and keep it well for the next direct use; Note: If the protective lens set or protective lens is damaged and cannot be cleaned, it must be replaced.
-
Page 57: Maintenance And Maintenance Of The Air Circuit System
is slow, so the cutting is more stable. In conclusion, the size of the nozzle aperture has a serious impact on the cutting quality and the perforation quality. At present, the nozzle with φ 1.5mm and φ 2mm aperture is mostly used in laser cutting. The larger the aperture of the nozzle, the worse the protection of the protective lens, because the spark of the melt sparks when cutting, the chance of bouncing up is very high, making the shorter the life of the lens. -
Page 58: Maintenance And Maintenance Of The Lubrication System
11.2.7 Maintenance and maintenance of the lubrication system ★ Check whether the oil level of the lubrication pump is too low and supplement the lubricating oil according to the situation. ★ Check the tubing joint for leakage phenomenon. ★ Check whether the tubing is wrinkled, damaged and squeezed. ★... -
Page 59: Chapter 12 ● Troubleshooting Common Machine Tools
the chiller running normally Check Clean Check Check Check Check whether the waste whether whether cutting head equipment cutting head the cutting collimator level, the main following is head component and focus lens bed body level normal ceramic confirm condition ring machine replacement... -
Page 60: Inspection Items In Case Of Poor Cutting Quality
There is no 1. Insufficient air pressure; 1. Check the air circuit air pressure; auxiliary gas 2. Damaged solenoid valve or 2. Check the electrical circuit of the output for line damage; solenoid valve and the solenoid valve; machining the 3. - Page 61 data Focus on checking / adjusting power, speed and cutting pressure, and test the base original database. Whether the gas pressure meets the requirements. 2. Whether the gas purity meets the requirements: oxygen 99.95%, nitrogen 99.99%. spray 1. Whether it is the required model and size. nozzle 2.
-
Page 62: Cutting Defects And Solutions Of Different Materials
12.3 Cutting defects and solutions of different materials Carbon steel: O2 cutting order pattern Defect Possible cause resolvent numb description traction 1. Feed speed is too 1. Reduce the feed line high speed bottom has a 2. Laser power is too 2. - Page 63 face of cut high 2. Reduce air pressure coarse 2. The pressure is too high 3. Increase the feed speed 3. The feed speed is too low 4. Cooling materials 4. Overheating of 5. Clean or replace materials the lens 5.
- Page 64 burr occurs on Improve both sides, and pressure 2. The pressure is material too low 3. Cooling materials surface changes color 3. The material is 4. Reduce focus too hot 4. The focus is too high cutting 1. Gas is not pure 1.
Need help?
Do you have a question about the VTS-1530HP and is the answer not in the manual?
Questions and answers