Heat Line Paladin Installation Instructions Manual

Cord-Set Model
Must be protected
with GFCI
(Ground Fault
Circuit Interrupter)
Paladin Kit Contents
Paladin heating cable (GFC shown)
*Optional Cord-Set (CS) power connection
Cable ties
Cable Guards (x2)
Installation Instructions

Table of Contents

General Information . . . . . . . . . . . . . . . . . . . . . . . . 1
External Small Diameter Installation . . . . . . . . . . . . . . . . 3
External Large Diameter Installation . . . . . . . . . . . . . . . . 5
Other Installation Examples . . . . . . . . . . . . . . . . . . . . 7
Thermostat Sensor Location and Insulation Installation . . . . . . .10
Electrical System Connection . . . . . . . . . . . . . . . . . . . 11
Seasonal Inspection by User . . . . . . . . . . . . . . . . . . . .12
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . .13
Extended Warranty Application Form . . . . . . . . . . . . . . . .15
Important Safety Instructions and Rules for Safe Installation
and Operation
A. Read these rules and instructions carefully. Failure to
follow them could result in serious bodily injury and/or
property damage.
B. Check your local building, plumbing and electrical codes
before installing. You must comply with their rules.
C. Before installing this product have the electrical outlet
checked by an electrician to make sure it has been
installed in accordance with the National Electrical Code
and Canadian Electrical Code. Be certain all electrical
connections are protected from rain and other water
(dry location). The heating cable must be ground fault
protected (included in GFC models, required on site for
CS models).
D. Before installing or servicing your Paladin system BE
CERTAIN that the power source is disconnected.
E. Do not use extension cords.
Paladin
Pre-Assembled Heating Cable Sets
for Pipe Freeze Protection
Installation Instructions

General Information

Paladin systems can be used on all metal and non-metal pipe materials includ-
ing but not limited to copper, polyethylene and ABS/PVC. Paladin systems
are commonly used in applications such as fresh water supply pipes, effluent
and sewage pipes, drain pipes and culverts, forced mains, tank heating, soil
heating and more. Paladin employs the performance and operating charac-
teristics of self-regulating heating cable technology and can be used with
thermal insulation to increase energy efficiency. Paladin is applied on the
outside (externally) of the pipe to provide reliable freeze protection. Paladin is
generally applied in a single run on the bottom side of a pipe (depending on
application) due to the high performance capability of the conductive polymer
technology. Paladin systems can provide efficient reliable freeze-protection for
most exposed pipe systems such as those found in cold storage buildings and
barns or under cabins and cottages.
1. Paladin is suitable for use on metal and non-metal pipes.
2. As these systems are wet location approved they can be installed in fresh water
drainage tiles and around tanks. Also suitable for direct earth burial.
3. Exposure to temperatures above 150°F (65°C) while operating will shorten the
expected life of the heating cable. Maximum exposure temperature is 185°F
(85°C) when not powered. Before installing on hot water pipes, set the water
heater thermostats below 150°F (65°C).
* Do not install in temperatures below -40°F (-40°C).
4. Remove any old heating tapes or insulation before installing the
Paladin heating cable.
5. Use a minimum of 1/2" thick insulation or equivalent.
6. The minimum bending radius of the heating cable is 1/2".
7. If the Paladin system must be taken off and re-installed carefully follow all instal-
lation instructions.
8. Leave these instructions with the user for future reference.
9. These systems can be used with thermostats or timers where applicable to
improve energy efficiency.
Paladin is a technically advanced product. Handle it with proper care and be
sure not to damage the outer sheaths or jackets of the cable.
Read the Warnings and Installation Instructions completely before install-
ing this product.
Approvals
F. Never tamper with or alter the electrical apparatus asso-
ciated with your Paladin system.
G. Check unoccupied residences regularly to ensure that all
systems are operating properly.
H. The cable jacket must not be cut, nicked, or worn down,
therefore:
• Never cut the cable's outer jacket.
• Do not install the cable where objects might hit it
or cut it or where it might be damaged by rubbing
against rough surfaces.
• Before installation, file and remove any sharp edges
on the installation surface which might damage the
cable. Make sure the cables cross only smooth, non-
abrasive surfaces.
• Protect the complete system with a protective metal
sheath where it might be damaged by animals or impact.
• Do not use any wire or clamps to attach the cable to the
pipe. Use 1/2" or 1" tape, fiberglass tape, or plastic ties.
®
Usage W and S
Installation Type A USA
• Do not use nails, metal clamps, wires or other
devices that might cut the cable or cord to support it
between the pipe and receptacle.
• If you discover a nick or worn spot on your cable,
immediately disconnect the system and replace the
cable. Inspect the cable periodically for damage. And
remember to replace any damaged insulation after
each inspection of the cable.
I. Never attempt to splice or repair a damaged cable. Replace
it with a new unit. The system is not designed to be repaired
and to do so may create a danger of fire or shock.
J. Do not install the cable close to flammable materials,
liquids, or fumes. If the cable is cut while the system is
energized and if there is moisture present, there is a risk
of fire and flammable objects or fumes near the cable
might be ignited.
WHEN PERFORMING WORK OR REPAIRS ON YOUR WATER
SYSTEM BE SURE TO UNPLUG YOUR Paladin SYSTEM
FROM THE POWER SUPPLY.