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Summary of Contents for Allied Systems Wagner HLT185
- Page 1 HLT185 Heavy Lift Transporter Operator’s Manual A Division of Allied Systems Company MADE IN USA 80-1430 Rev: 05/2024...
- Page 2 WARNING California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.
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Page 3: Table Of Contents
General Table of Contents Description Section Section 1 - General . Safety .....................1-4 . . Safety Symbols ................1-4 . . Safety Regulations ................1-5 . . Operation Warnings ..............1-5 . . Hydraulic Hazards .................1-6 . . Maintenance Warnings ............1-6 thru 1-8 . - Page 4 Description Section Section 3 - Operator Instructions . Start & Stop Procedures ..............3-1 . . Engine Oil Level & Dipstick Location ........... 3-1 . . Engine Coolant Level ..............3-2 . . Fuel Level ..................3-2 . . Transmission Oil Level ..............3-2 .
- Page 5 Description Section Section 4 - Maintenance & Lubrication . Safety Precautions ................ 4-1 . . Welding ..................4-1 . Lubrication Selection & Specifications .......... 4-2 . . Fluid Specifications and Capacities ..........4-3 . . Scheduled Oil Sampling .............. 4-4 .
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Page 6: Safety
The “CAUTION” symbol indicates a hazardous situation which, if not avoided, could result in Allied Systems Company cannot anticipate all worksite minor or moderate injury, or equipment dam- conditions, local regulations, etc. It is the responsibility age. -
Page 7: Safety Regulations
Obey the following cautions and warn- • The only person required on the machine is the ings before using your machine to operator. Never allow anyone to ride on the ma- avoid equipment damage, personal chine anywhere outside the cab. A person other injury or death. -
Page 8: Hydraulic Hazards
• This machine is not designed for lifting or mov- Hydraulic Hazards ing of persons. The operator’s cab is the only safe Be aware of the hazards of pressurized hydraulics: location for personnel while the machine is in • Wear personal operation. - Page 9 • Always perform all maintenance and lubrication • DO NOT remove procedures with the machine on level ground, the radiator cap parked away from traffic lanes. when the engine is hot. The cool- Before performing maintenance or service under the ant will be under machine: pressure and can...
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Page 10: Safety Equipment
• It is essential to personnel safety that safe ladders, Electrical Hazards personnel lifts and/or scaffolding be used while • An electric shock servicing this machine. Always use safety tread could be fatal. walks and hand Ensure power holds to reach to the heavy lift lubrication points transporter is... -
Page 11: Fire Safety
Fire Safety • Never overfill the fuel or hydraulic tanks. Any over- flow could cause a fire. Immediately repair any WARNING hydraulic or fuel leaks and clean up any spills. • Shut off the engine and electrical equipment while filling the fuel tank. Use extra caution when fuel- Diesel fuel and hydraulic oil are flammable. -
Page 12: Fire Fighting Equipment
All Wagner units built after November 1, 2004 are ate fire suppression procedures. supplied with a hand held fire extinguisher. If your unit is not so equipped, Allied Systems Company recom- Fire Suppression mends that an appropriately rated fire extinguisher be installed. -
Page 13: Transmission
Section Specifications Engine Axles, Drive Tandem Make and Model ......Cummins QSL9 Tier 4F Stage IV Make ..................Kessler Max Horsepower..........401 @ 1900 RPM Type ................. Planetary Max Torque ..........1200 Ft/Lbs @ 1500 RPM Brakes ...............Hydraulic Wet Disc Displacement ............542 in (8.9 liters) Axle, Steer (6 Axle Lines) Transmission... -
Page 14: Dimensions
D,E,F Figure 2-1 HLT185 Dimensions A. Overall Length ........................51’-9½” [15,784 mm] B. Min Under Cab ..........................12½” [315 mm] C. Overall Height - Max ........................ 14’-2” [4,317 mm] Overall Height - Lowered ...................... 12’-5¾” [3,804 mm] D. Platform Height (Min) ........................ 4’-¼” [1,228 mm] E. -
Page 15: Section 3 - Operator Instructions
Section Operator Instructions Start & Stop Procedures Engine Oil Level The oil level should be checked prior to starting the Before operating this machine, the operator must engine. The dipstick and fill port are located on the left have received operator training, a familiarity with this side of the machine, inside the left door under the cab. -
Page 16: Engine Coolant Level
Diesel Fuel Pressure Fill Port Diesel Fuel Sight Gauge Figure 3-3 Surge Tank Location Figure 3-4 Diesel Fuel Tank Engine Coolant Level Fuel Level Daily inspection of the coolant level is recommended. Check the fuel gauge on the Wagner Smart Screen at Cooling systems using anti aeration baffles restrict the beginning of each shift and throughout your shift. -
Page 17: Hydraulic Oil Level
Hydraulic Tank Breather Transmission Hydraulic Tank Oil Fill Fill Transmission Oil Dipstick Hydraulic Tank Sight Gauge Figure 3-5 Transmission Check and Fill Figure 3-6 Hydraulic Tank Hydraulic Oil Level Always check the hydraulic oil level prior to operation. The sight gauge is located on the hydraulic tank, which is mounted on the deck, to the right of the cab (see Figure 3-6). -
Page 18: Air Cleaner/Intake System
Air Filter Service Indicator Fuel/Water Dust Ejection Separator Valve Figure 3-8 Air Cleaner Figure 3-10 Fuel/Water Separator Air Cleaner/Intake System Fuel/Water Separator The air cleaner is a two stage dry air filter, mounted to The fuel/water separator is mounted on the engine, left the right side of the cab. -
Page 19: Engine Pre-Start
Engine Pre-Start Starting the Engine Start the engine according to your engine manufac- NOTICE turer’s operation and maintenance manual procedures. NOTE: If the engine does not start after three at- Thoroughly read, understand, and follow the en- tempts, check the fuel supply system. Absence gine manufacturer’s operation and maintenance of blue or white exhaust smoke during cranking manual BEFORE attempting to start, operate, or... -
Page 20: Hydraulic System Operating Temperatures
Hydraulic System Operating Temperature Engine Shutdown If hydraulic oil is above 0° F/-18° C, starting the engine Consult your engine manufacturer’s operation and should do no harm to the hydraulic system. After start- maintenance manual procedures for proper engine ing the engine, the oil temperature will increase as shutdown. -
Page 21: Troubleshooting
Troubleshooting The following table lists the most common problems that may be encountered by operators. If the problem cannot be solved using the corrective actions listed in this table, notify maintenance personnel. Engine* SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Engine turns over but Fuel filter blocked Replace filter fails to start... -
Page 22: Hydraulic System
Hydraulic System SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION No response to controls Closed tank shutoff valve Open valve Low oil level Fill tank to proper level Sluggish operation or Hydraulic oil cold Allow adequate warm-up time response to controls Low oil level Fill tank to proper level Suction leak Correct suction leak... -
Page 23: Operator Controls
Operator Controls Become thoroughly familiar with the location and use of all instruments, controls and safety equipment before op- erating this machine. Check all instruments immediately upon starting, again after reaching operating temperature, and at frequent intervals during operation to assure proper care through prompt detection of irregularities. If any of the instruments do not register properly, stop the engine and notify maintenance personnel to correct the problem. - Page 24 1. 12 V Power Outlets 9. Audio System Power for accessories. Bluetooth/USB, MP3, WMA, FM/AM, Digital Media. See the Owner’s Manual for this player for details. 2. Hour Meter 10. Headlights Switch Displays time the machine has been powered on. High Beam/On/Off 3.
- Page 25 Figure 3-15 Rear-Facing Controls 21. Throttle Pedals (Forward and Rear Facing) 27. Seat Height and Ride Control Foot controlled engine throttle pedals. Push button to raise seat. Pull button to lower seat. 22. Rear View Monitor The Rear View Monitor displays the views from both the rear bumper camera and the deck-view camera.
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Page 26: Wagner Smart Screen
Wagner Smart Screen The Wagner Smart Screen is mounted on the right Other screens and settings are available to factory armrest. It is a touchscreen device, and a multipurpose personnel, accessible only with a PIN. tool that provides information and feedback to the operator. -
Page 27: Home Screen
Home Screen Engine Load Displays the percentage of available engine HP being The Home Screen is the primary screen for the opera- used. Under full load, the percentage should be near tor, and is normally visible during use. See Figure 3-17. 100%. - Page 28 24. Set Throttle 31. SCR System Cleaning Inhibited Indicator This control sets the throttle to the set point. The This indicator illuminates whenever the SCR system engine RPM will be set to this value. The accelerator cleaning has been inhibited, whether manually (item pedal is recalibrated;...
- Page 29 42. Clock 54. Low Coolant Level Indicator Displays the current time in 24 hour format. Click on When this indicator is illuminated, the coolant level has the time to set it. dropped below a minimum level. The machine must be shut down as soon as possible to correct the error. 43.
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Page 30: Weigh Load Screen
Weigh Load Screen Machine Info Screen This screen shows the operator how the weight is The machine info screen is a menu to provide access distributed on the bed, what weight each quadrant is to several other screens with information about various recording, and the estimated total weight of the load. -
Page 31: Brakes Screen
Brakes Screen Engine Screen The brakes screen displays service brake pressure, The engine screen displays various gauges specific to accumulator pressure, brake temperature, and whether the engine. See Figure 3-21. the brake high pressure filter element needs to be replaced. See Figure 3-20. Figure 3-20 Brakes Screen Figure 3-21 Engine Screen 80-1430... -
Page 32: Transmission Screen
Transmission Screen Hydraulics Screen The transmission screen displays transmission pres- The hydraulics screen displays the pump pressures, sure, temperature, and shift points. See Figure 3-22. information on the hydraulic tank, and the states of various filters. See Figure 3-23. Figure 3-22 Transmission Screen Figure 3-23 Hydraulics Screen 3-18 80-1430... -
Page 33: Throttle Screen
Throttle Screen Controls Screen The throttle screen displays the electrical outputs of The controls screen allows the operator to verify the both throttle pedals. See Figure 3-24. functionality of the switches, and provides on-screen control of the machine height, transmission direction (forward or reverse), and to shift up or down if neces- sary. -
Page 34: Rear View Monitor
Rear View Monitor Figure 3-26 Rear View Monitor POWER/MENU • Power: Press the power/menu button to turn the screen ON (Switch Red to Green Lamp). Press the power/menu button to turn the screen OFF. • Menu: Press the power/menu button to enter the MENU Mode. Press the button 5 to enter the FUNCTION, PICTURE, NOR/MIR, UP/DOWN TRIGGER, CAMERA NAME, CAM MODES, SCAN, REAR SCALE ADJ. -
Page 35: Menu
Menu Select menu button to enter or exit the monitor menu. Monitor will switch to main screen while no key input in 10 secs. Main Menu Titles : FUNCTION, PICTURE, NOR/MIR, UP/ DOWN, TRIGGER, CAMERA NAME, CAM MODES, SCAN Operation: ZOOM •... - Page 36 Figure 3-28 Display Modes 3-22 80-1430 Rev: 05-2024...
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Page 37: Fire Suppression System
GUARD DETECTION DOOR POWER LED FAULT L L LED ANSUL ® POWER WE E CHECKFIRE 110 CONTROL SYSTEM DELAY PUSH DETECTION RELEASE TO ACTIVATE RELEASE DELAY/RESET/ PUSH TO ACTIVA V V TE/ RELEASE SILENCE BUTTON ALARM WHEN LIT FAULT L L LED BUTTON AND LED Figure 3-29 Checkfire 110 Display Module Fire Suppression System... -
Page 38: In Case Of Fire
If manually initiated, the system will discharge immediately. To manually initiate the system, swing the guard door open, press the red “Push to Activate” button on the CHECKFIRE 110 Display module (see Figure 3-29) and then LEAVE THE VEHICLE. Fire retardant will be released, the engine will shut down, and the batteries will be disconnected from the electrical system. -
Page 39: Safety Precautions
Pay particular attention to any safety warnings presented. If you have any questions, don’t hesitate to ask your Allied Systems Service Department. Perform Maintenance on Level Ground The machine should be on level ground and clear of traffic lanes whenever possible. - Page 40 The next page lists the fluids and capacities used for the initial factory fill. These fluids will be used on all WAGNER HLT185 units unless the unit is to be oper- Always refer to manufacture’s (e.g. engine, trans- ated in extreme climatic conditions.
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Page 41: Fluid Specifications And Capacities
Fluid Specifications and Capacities Component Fluid Type Specification Capacity Engine Engine Oil ** Mobil Delvac 1300 Super 15W-40 12 Gal (45 L)* Fuel Tank Diesel Fuel No 2 Diesel Fuel 75 Gal (283.9L)* DEF Tank Diesel Exhaust Fluid (DEF) ISO 22241-1 5 Gal (18.9 L)* Cooling System Coolant... -
Page 42: Scheduled Oil Sampling
Scheduled Oil Sampling Number of Particles Per 1 mL of Fluid ISO Code Minimum Maximum Use scheduled oil sampling to monitor machine condi- tion and maintenance requirements. Oil samples from 0.01 0.02 engine, transmission, axles, and hydraulic system 0.02 0.04 should be taken when oil is hot and well mixed to en- 0.04 0.08... -
Page 43: Storage And Handling
Filtration, storage and handling procedures are the Another simple step is to buy cleaner oil. Your compa- most crucial elements to providing clean oil for your ny can specify the cleanliness of the oil you purchase. machinery. A few important steps in an oil cleanliness It will likely be more expensive but with the increase program are: in machinery life it is worth the cost. -
Page 44: Lubrication And Maintenance Checkpoints
Lubrication and Maintenance Checkpoints 5 26 27 8 typ. 9 typ. 14 typ. 12 13 Lubrication Checkpoint Interval Maintenance Checkpoints Interval 1 Transmission oil level 16 Engine oil filter (leaks) Daily Daily 2 Cooling system (level, leaks) 17 Fuel tank/level gauge/sight gauge Daily Daily 3 Air/hydraulic brake actuator fluid level... -
Page 45: Inspection, Maintenance And Lubrication Instructions
Inspection, Maintenance and Lubrication Instructions Steer Suspension For complete service, maintenance, troubleshooting and warranty information for the drivetrain components WARNING consult the manufactures handbook included in the Service Manual. Warning: Support vehicle properly when working beneath it. Do not depend on hydraulic cylinders Suspension - General to hold vehicle up. -
Page 46: Brake Wear Inspection
Steer Suspension Continued Steering Axle Connection The axle connection should be checked and adjusted To adjust bearings, tighten the spindle nut and turn hub (see page 4-17 for Maintenance Checklist) The axle and rotor assembly to assure proper seating of bear- connection is non lubricated. -
Page 47: Torque Arms
Torque Arms Steps for Checking and Filling the The torque arm tapered ball sockets are permanently Hydraulic Tank sealed and do not require additional lubrication. With brakes applied and engine running, (approx. 1000 rpm) Lower the vehicle to its lowest position. put the machine into forward then reverse gear. -
Page 48: Daily Shift Maintenance
Daily/Shift Maintenance Note general vehicle condition. Clear away all collected debris - steam clean if necessary. Check for mechanical damage and loose or leaking components. Report all faults to maintenance department. NOTICE Always refer to manufacturer’s (i.e. engine, transmis- sion, axle) maintenance manual before starting or performing any maintenance. - Page 49 After Engine Startup, Check the Following Item 19 Engine (does it sound normal?) 20 Air intake system (check for leaks and damage) 21 Exhaust system (check for leaks and excessive smoke) 22 Instruments and controls (check for normal operator and readings) 23 * Transmission (check oil level at operating temperature, check for leaks) 24 Lights and back-up horn (check operation) * Check Transmission oil level with engine running at idle &...
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Page 50: Maintenance Checklists
Maintenance Checklists Periodic scheduled maintenance is intended to be performed in a complete maintenance facility by trained me- chanics. Scheduled maintenance procedures can be found by referring to the appropriate section of the service manual. Always refer to manufacture’s (e.g. engine, transmission, axle) maintenance manual for any additional maintenance intervals, and before performing any maintenance. - Page 51 First 50 Hours These checks should be performed after the machine has been in service for 50 hours. Check fluid levels - differentials, planetaries Check hydraulic system - fluid levels, hoses, fittings, inspect for leaks Repair Check battery - cables & connections Repair Check all driveline capscrews - torque to spec.
- Page 52 Weekly Maintenance (50 Hours) Perform these checks weekly, or after 50 hours, whichever occurs first. Repeat the daily check - see form Daily/Shift Maintenance in section 4 Check for fluid leaks - oil, fuel, water, transmission Repair Check battery electrolyte level Lubricate chassis &...
- Page 53 Monthly Maintenance (250 Hours) Perform these checks monthly, or after 250 hours, whichever occurs first. Repeat the 50 hour check Check engine fuel filters * Obtain engine oil sample for analysis Check torque of expander pins Sample fuel; check for water ** Check charge air cooler and charge air piping ** Check radiator, radiator hoses, and air intake piping Check axle differential oil level...
- Page 54 Quarterly Maintenance (500 Hours) Perform these checks quarterly, or after 500 hours, whichever occurs first. Repeat the 250 hour check * Take samples from transmission, axles, and hydraulic system for analysis Check accumulator pre-charge pressure * Change hydraulic tank return filter (see page 4-6) * Change hydraulic pressure filters (see page 4-6) Lubricate engine deck and frame access door hinges (see page 4-6) * Change engine oil and filter **...
- Page 55 Semi-Annual Maintenance (1000 Hours) Perform these checks semi-annually, or after 1000 hours, whichever occurs first. Repeat the 500 hour check * Change transmission oil Change hydraulic oil per oil sample test results; check and record pressure set- tings Change hydraulic tank return filter (see page 4-6) Change hydraulic pressure filters (see page 4-6) Drain and clean fuel tank ** Check drive belt (cooling fan)
- Page 56 Annual Maintenance (2000 Hours) Perform these checks annually, or after 2000 hours, whichever occurs first. Repeat the 1000 hour check * Drain, flush and refill differentials * Drain, flush and refill planetaries Check and recharge accumulators, record pressure Tighten mounting bolts and turbocharger mounting bolts Repair Steam clean engine ** Change DEF tank filters - inside DEF tank, and under DEF tank cap...
- Page 57 Every 4500 Hours, or 3 Years Perform these checks at 4500 hours, or 3 years, whichever occurs first. * Change aftertreatment DEF dosing unit filter * Refer to Cummins Engine Manual QSL9 CM2350 L102 (Bulletin 4332797), section 9. Every 5000 Hours, or 4 years Perform these checks every 5000 hours, or 4 years, whichever occurs first.
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Page 58: Overhaul Schedule
Overhaul Schedule To maximize efficiency and minimize downtime and During the overhaul process, make sure all parts are costly failures, Allied Systems Company recommends thoroughly cleaned before installation. Parts that do the following overhaul chart to be used. When fol-... - Page 59 NOTES ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ 80-1430 Rev: 05-2024 4-21...
- Page 60 NOTES ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ 4-22 80-1430 Rev: 05-2024...
- Page 61 Intentionally Left Blank...
- Page 62 A Division of Allied Systems Company 21433 S.W. Oregon St Sherwood, OR 97140-9799 (503) 625-2560 (800) 285-7000 Fax: (503) 625-5132 www.alliedsystems.com © Copyright Allied Systems Company, 2024 Printed in U.S.A. 80-1430 Rev: 05/2024 Note: Specifications are subject to change without notice.
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