joke JF Series Instruction Manual

Jf-suction unit

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Instruction manual

JF-Suction unit

Order no.

JF-Serie

JF 5

0 200 225

JF 10

0 200 230-3

JF 10

0 200 230 - ZA1

JF 100

0 200 230 - 5

JF 200

0 200 215 - ZA

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Summary of Contents for joke JF Series

Page 1 Instruction manual JF-Suction unit Order no. JF-Serie JF 5 0 200 225 JF 10 0 200 230-3 JF 10 0 200 230 - ZA1 JF 100 0 200 230 - 5 JF 200 0 200 215 - ZA...
Page 2: Table Of Contents
6.2 Filter saturation indicator and filter replacement..................24 6.3 Disposal / shutdown............................26 6.4 Replacement Filters............................27 6.5 Spare Parts..............................30 7 Troubleshooting..............................31 7.1 Failure:................................31 7.2 Accident:................................31 7.3 Quick diagnosis for joke extraction system....................31 8 Datos técnicos..............................33 8.1 Interface.................................35 9 Circuit diagram..............................41 10 Konformitätserklärung / Declaration of conformity...................49 2-49...
Page 3: Safety Instructions
1 Safety instructions Safety instructions Used Symbols Danger! Indicates danger posed by electricity. Danger! Death, severe injury or extensive material damage will occur unless the respective precaution measurements are taken. Warning! Death, severe injury or extensive material damage might occur unless the respective precaution measurements are taken.
Page 4: Usage According To Determination
The device itself must not be opereated within a ATEX Zone. OEN series devices may be used for extracting oil mist. For correct dimensioning, please call your joke representative. CR-LN and CR-GL series devices are suitable for punctual collection of dust emissions in cleanrooms and controlled areas and, if an activated carbon filter is used, also for gaseous pollutants.
Page 5: General
2 General General General description Filter types Pre-filters: The extraction and filter system is equipped with different exchangeable pre-filters in different filter classes depending on the model (see technical data). The system uses, for example, • Aluminium mesh filter (G3) •...
Page 6: Mode Of Operation
2 General Mode of operation LN, JF, CR, GL, TFS series Area of application Glutinous and moist dusts, such as laser emissions, solder smoke, solvent vapours and glue vapours Principle of operation The contaminated air is collected by the collection unit (hood, hose) and is transported into the filter unit by a pipe, a flexible hose or a suction arm.
Page 7: Warranty Instructions
1,500 m² per gram of activated carbon. This produces an excellent adsorption efficiency and a large storage capacity, which leads to long service lives. Warranty instructions After the legal guarantee claims the joke Technology GmbH grants 2 years from purchase date or: Brush motor: 600h...
Page 8 2 General Cyclone, the dust container and fittings are excluded from the warranty as wear parts. The opening of the motor unit or any repair activities done by none authorized persons will automatically lead to the cancellation of the warranty. The device has been designed, tested, and approved according to the appropriate European and National rules and regulations.
Page 9: Transportation
When using the crane eyes, the following points are to be observed: • Only the delivered joke crane eyes may be used • Fastening of the load handling device must be done according to the short manual which comes with the...
Page 10: Installation, Initial Operation
Installation, Initial Operation Introduction In different industrial machining processes, a number of pollutants and particle sizes are generated. A joke extraction and filtration system will serve for removing the particles from the place of generation in order to protect e.g. a laser lens, but also to prevent health hazards of the staff.
Page 11: Installation
• Necessarily observe correct securing of the system at the load handling device • Caution! Depending on system size and weight, you should do this with several people • Remove the packaging according to the effective regulations Caution! Do only use original joke crane eyes, observe enclosed safety instructions! Installation Warning: This is a protection class 1 device and must be connected to the protective earthing conductor.
Page 12 4 Installation, Initial Operation FP130/150/FP150 Dental FP210-215, FPV200-202 1.5 - 2 bar 3 - 4 bar Dry and oil-free compressed air, external supply with an approved compressed air hose. The airflow (l/min) of the compressor must enable the compressed air tank to fill in approx. 3 sec. Connect the device to the mains supply (the mains line must always be accessible).
Page 13 4 Installation, Initial Operation Suction arm mounted on a work bench To mount a suction arm on a work bench, firstly secure the mounting bracket at the required position on the • work bench. You can now secure the mounting flange on this mounting bracket. •...
Page 14 4 Installation, Initial Operation FP 150 FPV 202 FP 150 Dental FP 210 - 215 LN, GL, JF Serie LN610,612,615 14-49...
Page 15 4 Installation, Initial Operation TFS500 / 1000 Inlet opening Compressed air supply for filter cartridge cleaning (observe specification). Control panel Exhaust air opening (on FPV series systems: connection for the downstream extraction system) Power supply, interface 15-49...
Page 16 4 Installation, Initial Operation Compressed air tank Filter housing with saturation filter / filter cartridge Dust collector Wheels / machine foot / anti-tipping device depending on type of system Installing the cyclone separator: Caution: During startup as well as after emptying the cyclone separator, the dust collector is very light and you must therefore pay special attention to ensure that the separator is in a safe position.
Page 17: Startup
4 Installation, Initial Operation Image 2: This image shows an example of how to connect a cyclone separator. The cyclone separator is used to separate large dust particles > 10 µm and protect the downstream particle filter of the connected extraction and filter system. The cyclone separator is not monitored with the “Filter full” message; therefore the fill level of the dust collector must be inspected at regular intervals depending on the application.
Page 18: Operation
5 Operation Operation The extraction and filter system must only be used for the extraction of the substances described in these instructions. During operation, the condition of the filters must be checked regularly. Operating, ambient, storage and transport conditions Storage and transport temperature °C -25 to +55 (max.
Page 19 5 Operation Pos. Description The system is switched on using the Run/Standby button. (The main switch must be switched on.) The system starts and indicates the “Run” mode by means of the turning turbine wheel in the display. The extraction level of the system can be set using the + and – buttons. The extraction level is displayed at the top right-hand corner.
Page 20 5 Operation Message memory access. Access to the message memory of the system is possible via the interface on systems in the LN, GL and FP series. (For the necessary software and adapter cable, see “Spare parts”) Individual parametrisation according to specific application. Systems from the LN, GL and FP series can be adapted to individual customer requirements via the interface.
Page 21 5 Operation Front panel The diagram shows the max. equipment for the system (if there is a fault) as an example. Pos. 1: Run/Standby button Pos. 6: Filter cleaning status message (only on systems with filter cartridge) Pos. 2: Manual activation button Pos.
Page 22 5 Operation FP series: Individual filter monitoring not available LN, GL, JF, CR series: Individual filter monitoring not available Activated carbon filter equipment only: Filter display deactivated (Filter equipment “A”) (activated carbon filters are not monitored) Systems that do not have individual filter monitoring show an individual filter at Pos. 5/6 to represent the entire filter equipment.
Page 23: Maintenance
Devices with brushless motors are maintenance-free. joke extraction and filtration systems are equipped with one of three different motor concepts. Brush motors are used for inexpensive solutions with short daily operation time. Brushless turbines are the most common motors.
Page 24: Filter Saturation Indicator And Filter Replacement
6 Maintenance Filter saturation indicator and filter replacement Caution: Each filter stage must be checked regularly (at least once per week) and if necessary replaced to ensure a constant extraction level and prevent damage to the system. Only replace filters with the extractor switched off and while wearing appropriate protective clothing.
Page 25 6 Maintenance Filter status indicator (Pos. 5): Shows the filter status of the individual filter stages installed (dependent on system –see “Operating elements” section), used to quickly decide which filter must be exchanged. Green: Filter OK Yellow: Place order for filter – replace filter, if necessary Red: Replace filter Supplement, FP series:...
Page 26: Disposal / Shutdown
6 Maintenance system; therefore it must be regularly checked based on the application. • The dust collector may not be more than halfway full in order to prevent a decrease in the extraction level or damage to the connected extraction and filter system. Caution: To clean the device, you must wear appropriate protective gear to prevent contamination by substances that may be harmful to your health.
Page 27: Replacement Filters
Technology GmbH declares that our products are produced according the RoHS. Devices produced by joke Technology GmbH do not correspond to ElektroG 16.05.03 Abschnitt 1 §2 or WEEE Directive 2002/96/Ec Annex IA device categories and are classified b2b devices. This has been verified by registration in the German ear (elektro-altgeräte register).
Page 28 6 Maintenance JF 100R JF 100R Dental, JF 200R Zenotec R-Cyclone Prefilter 10040 1 Z-Line Filter 12503 1 Z-Linepanel 16199 1 Plus Filter Particle Filter 10013 2 Particle Filter 10013 2 Particle Filter 10013 2 A. carbon Filter 10004 3 A.
Page 29: Spare Parts
6 Maintenance USA - Filter equipment JF BF 100,100R M-Module ZP+ Module Prefilter 12950 1 MP-Tec Filter 13333 1 Z-Linepanel 16199 1 Plus Filter Particle Filter 10013 2 A. carbon Filter 10004 3 JF 1000, 1000R M-Module ZP+ Module Prefilter 12980 1 MP-Tec Filter 13310 1 Z-Linepanel 16360 1...
Page 30 6 Maintenance Line cord 120V, USA 11809 Line cord 230V, Germany 11693 Line cord 230V, England 11813 Line cord 230V, Italy 11805 Line cord 230V, Switzerland 11816 Clamp retention for IEC plug 13511 Front label 16176 Main switch on/off 13285 Device plug with fuse 12705 container...
Page 31: Troubleshooting
● Switch off the device by its main switch and stop your machining process ● Disconnect the system from the mains ● Check filters and the system's fuses and exchange them if necessary ● Use joke quick diagnose or contact your sales partner in case the problem persists Accident: ●...
Page 32 7 Troubleshooting System running, yellow warning Filter is partially saturated (depending on the system type, Green range – filter saturation OK flashing, filter saturation indicator lit the filter in question is displayed yellow additionally) Yellow range – order replacement filter (green+yellow) Red range –...
Page 33: Datos Técnicos
8 Datos técnicos Datos técnicos JF 5 JF 9 JF 10 DATOS TÉCNICOS UNIDA Flujo volumétrico de m³/h aire para soplado máx. Flujo volumétrico m³/h 20 - 100 30 - 200 20 - 200 efectivo máx. Presión estát. máx. 1900 14000 6000 Superficie de filtro...
Page 34 8 Datos técnicos JF 100R / Dental JF 200R JF 1000R JF 1200R DATOS TÉCNICOS UNIDAD Flujo volumétrico de m³/h aire para soplado máx. Flujo volumétrico m³/h 30-260 30-260 30-260 30-260 efectivo máx. Presión estát. máx. 11000 11000 11000 11000 Superficie de filtro m²...
Page 35: Interface
8 Datos técnicos almacenamiento y de transporte Condiciones de almacenamiento y de °C -25 a +55 (máx. 70 °C / 24 h) transporte Temperatura de trabajo °C 5 a 40 Humedad relativa del aire máx. 80 sin condensación Los efectos nocivos que pueda causar una condensación ocasional se evitan mediante una ventilación bypass especial Utilización Sólo en recintos interiores, el aire del entorno no debe presentar...
Page 36 8 Datos técnicos Interface Sub-D25 Signal Description free Pin 01 Pin 01 Pin 02 free Pin 03 free - Pre-warning that the filter is approx. 75% saturated Pin 04 Pre-warning level, filter full inverted (normally closed) - Relay contacts Pin 05 Pre-warning level, filter full (common contact) Pin 06 Pre-warning level, filter full (normally open)
Page 37 Nutzung der Funktion Start/Stop / Use of function run/standby Achtung! Für die Nutzung der Start/Stop Funktion ist die Brücke Pin9+10 erforderlich Attention! For use of run/standby function jumper Pin9+10 is necessary -> Kunde joke <- Sub-D 25 12-30 V DC (+) Start - Stop /...
Page 38 8 Datos técnicos 2. Beispiel / Example: • Ansteuerung der joke Absaug- und Filteranlage über eine SPS durch den Kunden / Control of joke extraction system via PLC by the customer • Nutzung aller bzw. nur bestimmter Funktionen möglich / Use of all or only certain functions possible Achtung! Für die Nutzung der Start/Stop Funktion ist die Brücke Pin9+10 erforderlich...
Page 39 8 Datos técnicos 3. Beispiel / Example: • Ansteuerung der joke Absaug- und Filteranlage ohne SPS durch den Kunden /Control of joke extraction system without PLC by the customer • Nutzung aller bzw. nur bestimmter Funktionen möglich / Use of all or only certain functions possible Achtung! Für die Nutzung der Start/Stop Funktion ist die Brücke Pin9+10 erforderlich...
Page 40 Use of run/standby and filter saturated function possible Achtung! Für die Nutzung der Start/Stop Funktion ist die Brücke Pin9+10 erforderlich Attention! For use of run/standby function jumper Pin9+10 is necessary JF-Serie joke <- -> Kunde Sub-D 25 Spannungquelle / 24 V DC...
Page 41: Circuit Diagram
9 Circuit diagram Circuit diagram 41-49...
Page 42 9 Circuit diagram JF 5, BF8 2x 10A T Netzschalter/ Netzeingang ON/OFF switch mit Sicherungen und Netzfilter/ Marche/arrét Netz entrance with Line Filter/ Réseau Entrée, Filtre réseau 24V DC 24V 50W Input Front Slider Turbine / Blower Label 85-264VAC Cleaning Valve 1 Cleaning Valve 2 Schaltnetzteil / Power supply...
Page 43 9 Circuit diagram JF 9 2x 10A T Netzschalter/ Netzeingang ON/OFF switch Netzfilter/ mit Sicherungen/ Marche/arrét Line-Filter/ Netz entrance/ Filtre réseau Réseau Entrée 24V 50W Input Phasenanschnitt Front steuerung Slider Turbine / Blower Label Cleaning Valve 1 Cleaning Valve 2 Fuse T1A Sensor P1 Battery...
Page 44 9 Circuit diagram 2x 10AT Netzschalter/ Netzeingang ON/OFF switch mit Sicherungen/ Netzfilter/ Marche/arrét Line-Filter/ Netz entrance/ Réseau Entrée Filtre réseau 24V 50W Input Front Slider Turbine / Blower Label Cleaning Valve 1 Cleaning Valve 2 Fuse T1A Sensor P1 Battery Programer Sensor P2 Buzzer...
Page 45 9 Circuit diagram 2x 10AT Netzschalter/ Netzeingang ON/OFF switch Netzfilter/ mit Sicherungen/ Marche/arrét Line-Filter/ Netz entrance/ Filtre réseau Réseau Entrée 24V 50W Input Front Slider Turbine / Blower Label Cleaning Valve 1 Cleaning Valve 2 Fuse T1A Sensor P1 Battery Programer Sensor P2 Buzzer...
Page 46 9 Circuit diagram GL 20, 25, 30, 230, 265, 400, CR- Serie, OEN 150, OEN155 2x 10AT Netzschalter/ Netzeingang ON/OFF switch Netzfilter/ mit Sicherungen/ Marche/arrét Line-Filter/ Netz entrance/ Filtre réseau Réseau Entrée 24V 50W Input Front Slider Turbine / Blower Label Cleaning Valve 1 Cleaning Valve 2...
Page 47 9 Circuit diagram FP150, FP150 Dental 2x 10A T Netzschalter/ Netzeingang ON/OFF switch mit Sicherungen/ Netzfilter/ Marche/arrét Netz entrance/ Line-Filter/ Réseau Entrée Filtre réseau 24V DC Schnittstelle Abreinigung, Abreinigungsschieber/ 24V 50W Input Front Interface Cleaning module, Slider Turbine / Blower Label slide valve 85-264VAC...
Page 48: 10 Konformitätserklärung / Declaration Of Conformity
9 Circuit diagram 10 Konformitätserklärung / Declaration of conformity 49-49...

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