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Summary of Contents for South Bend Tools SB1092
- Page 1 CYCLONE DUST COLLECTORS MODELS SB1092 & SB1094 ***Keep for Future Reference*** OWNER'S MANUAL South Bend Tools ® A Tradition of Excellence © October, 2020 by South Bend Tools - Revised August, 2023 (LW) For Machines Mfd. 08/23 (V3.08.23)
- Page 2 We highly value customer feedback on our manuals. If you have a moment, please share your experience using this manual. What did you like about it? Is there anything you would change to make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use? South Bend Tools Technical Documentation Manager P.O. Box 2027 Bellingham, WA 98227 Email: manuals@southbendtools.com...
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Page 3: Table Of Contents
Electrical Safety Instructions ......42 Location .............. 16 SB1092 Wiring Diagram ........43 Assembly ............17 SB1092 Electrical Component Pictures .... 44 Power Connection (SB1092) ......22 SB1094 Wiring Diagram ........45 Power Connection (SB1094) ......22 SB1094 Electrical Component Pictures .... 46 Test Run ............. -
Page 4: Introduction
I N T R O D U C T I O N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 INTRODUCTIOn Identification Filter Brush Filter Brush Main Motor Main Motor Motor Motor Inlet Inlet Port Port Control Control Inlet... -
Page 5: Description Of Controls & Components
Start Button: Turns machine ON. D. Stop Button: Turns machine OFF. Inlet Adapter: Allows connection of multiple 4" ducts to main inlet port. SB1092 adapter has two inlets and SB1094 adapter has four Figure Figure 1. SB1092 & SB1094 components. -
Page 6: Product Specifications
I N T R O D U C T I O N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 Product Specifications Product Specifications P.O. Box 2027, Bellingham, WA 98227 U.S.A. © South Bend Tools PHONE: (360) 734-1540 •... - Page 7 I N T R O D U C T I O N For Machines Mfd. Since 8/23 Model SB1092 & SB1094 Model Number SB1092 SB1094 Electrical Power Requirement 220V, Single-Phase, 60 Hz Full-Load Current Rating Minimum Circuit Size Connection Type Cord &...
- Page 8 I N T R O D U C T I O N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 Model Number SB1092 SB1094 Bag Information Number of Filter Bags Number of Collection Drum Bags Filter Bag Diameter 15 in.
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Page 9: Safety
S A F E T Y For Machines Mfd. Since 8/23 Model SB1092 & SB1094 SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.). - Page 10 S A F E T Y Model SB1092 & SB1094 For Machines Mfd. Since 8/23 Entanglement: Loose clothing, gloves, neckties, Chuck Keys or Adjusting Tools: Tools used to jewelry or long hair may get caught in adjust spindles, chucks, or any moving/...
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Page 11: Additional Dust Collector Safety
S A F E T Y For Machines Mfd. Since 8/23 Model SB1092 & SB1094 Additional Dust Collector Safety Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. -
Page 12: Preparation
P R E P A R A T I O N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 PREPARATION Preparation Overview Required for Setup The purpose of the preparation section is to help The items listed below are required to you prepare your machine for operation. -
Page 13: Power Supply Requirements
(with or without yellow stripes) is the equipment-grounding wire. SB1092 at 220V ........9 Amps If repair or replacement of the power cord or SB1094 at 220V ........34 Amps... - Page 14 P R E P A R A T I O N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 SB1092 Circuit Information This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage .........
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Page 15: Unpacking
—Flat Head Screws ⁄ "-20 x ⁄ " ..... 2 —Open-Ends Wrench 10/12mm ....1 AD. Foam Tape Roll ⁄ " x 50" (Not Shown) ..1 Figure Figure 5. SB1092 main inventory. . SB1092 main inventory. South Bend Tools -13-... -
Page 16: Sb1094 Inventory
P R E P A R A T I O N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 SB1094 Inventory Main Inventory (Figure 7) A. Housing Assembly .......... 1 B. Right Drum Bracket ........1 Left Drum Bracket ......... 1 D. -
Page 17: Hardware Recognition Chart
P R E P A R A T I O N For Machines Mfd. Since 8/23 Model SB1092 & SB1094 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY Wing AND ASSEMBLY PROCESS. Lock " Flat... -
Page 18: Location
P R E P A R A T I O N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 Location Weight Load Refer to the Machine Specifi cations for the Physical Environment weight of your machine. Make sure that the... -
Page 19: Assembly
Attach side panels to base with ⁄ "-18 x ⁄ " in Figure 13. flange bolts (see Figures 10–11). Main Main Note: Use (6) bolts for SB1092 and (8) bolts Housing Housing for SB1094. Switch Switch Plate Plate Figure Figure 13. Switch box mounting plate attached to . - Page 20 2" hose clamp(s) (see Figure and use power equipment. 16). Use a hoist or forklift with lifting hook Note: Attach (1) hose for SB1092 and (2) through eye bolts to lift housing assembly hoses for SB1094. (see Figure 14).
- Page 21 P R E P A R A T I O N For Machines Mfd. Since 8/23 Model SB1092 & SB1094 11. Attach drum lid to bottom of cone with (6) 13. Attach (2) drum lock handle brackets (see " flange bolts (see Figure 18).
- Page 22 P R E P A R A T I O N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 17. Attach canister filter to assembly housing " flange bolts (see Figure with (8) ⁄ "-18 x ⁄ 24). This machine and its...
- Page 23 P R E P A R A T I O N For Machines Mfd. Since 8/23 Model SB1092 & SB1094 20. SB1094 Only: Attach upper drum to lower Drum Drum drum with drum clamp, then tighten pre- Clamp Clamp installed hex bolt to secure (see Figure 26).
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Page 24: Power Connection (Sb1092)
P R E P A R A T I O N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 Power Connection Power Connection (SB1092) (SB1094) Before the machine can be connected to the power source, an electrical circuit and connection... -
Page 25: Test Run
P R E P A R A T I O N For Machines Mfd. Since 8/23 Model SB1092 & SB1094 Test Run To test run machine: Clear all setup tools away from machine. After all preparation steps have been completed, the machine and its safety features must be Lock all swivel casters on base. -
Page 26: System Design
The Model SB1092/SB1094 works quite well as a point-of-use dust collector, or for collecting dust Plastic duct generates static from up to two (Model SB1092) or four (Model electrical buildup that can cause SB1094) machines simultaneously. The locking fire or shock. Properly ground it swivel casters make it easy to move around the to reduce this risk. - Page 27 S Y S T E M D E S I G N For Machines Mfd. Since 8/23 Model SB1092 & SB1094 Metal Duct Flexible Duct Advantages of smooth metal duct are its Flexible hose is generally used for short runs, conductivity, efficiency, and that it does not small shops and at rigid duct-to-tool connections.
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Page 28: System Design
S Y S T E M D E S I G N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 System Design Sketch a Basic Duct Layout For the next step, sketch how you will connect Decide Who Will Design your machines to the dust collector. - Page 29 S Y S T E M D E S I G N For Machines Mfd. Since 8/23 Model SB1092 & SB1094 Gradual directional changes are more If the machine does not have a built-in dust port, efficient than sudden directional changes use the following table to determine which size of (i.e.
- Page 30 S Y S T E M D E S I G N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 Determine Main Line Duct Size Write your determined branch line sizes on your drawing, as shown in the following figure.
- Page 31 S Y S T E M D E S I G N For Machines Mfd. Since 8/23 Model SB1092 & SB1094 Planning Drop Downs Approximate Approximate Plan the drop downs for each machine, using Static Pressure Static Pressure blast gates wherever possible to control airflow.
- Page 32 S Y S T E M D E S I G N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 Add the additional factors from the following Compare the total static pressure loss for table to your list. that line to the closest CFM given on the per- formance curve for your dust collector.
- Page 33 1132 1082 999 881 666 436 126 The air flow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter. Figure 47. SB1092 performance data. SB1094 Performance Curve 2500 2399...
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Page 34: System Grounding
S Y S T E M D E S I G N Model SB1092 & SB1094 For Machines Mfd. Since 8/23 System Grounding Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped (see the... -
Page 35: Operation
O P E R A T I O N For Machines Mfd. Since 8/23 Model SB1092 & SB1094 OPERATION Operation Overview General Operation The purpose of this overview is to provide This cyclone dust collector creates a vortex of the novice machine operator with a basic... -
Page 36: Accessories
A C C E S S O R I E S Model SB1092 & SB1094 For Machines Mfd. Since 8/23 ACCESSORIES Accessories G6177—4" Metal Blast Gate G7340—5" Metal Blast Gate G7358—6" Metal Blast Gate H5234—7" Metal Blast Gate H5249—8" Metal Blast Gate... - Page 37 A C C E S S O R I E S For Machines Mfd. Since 8/23 Model SB1092 & SB1094 H5293—4" Metal Duct Starter Kit SB1105—Replacement Filter (SB1092) H5295—5" Metal Duct Starter Kit SB1107—Replacement Filter (SB1094) H5297—6" Metal Duct Starter Kit Save over 20% with this great starter kit.
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Page 38: Maintenance
M A I N T E N A N C E Model SB1092 & SB1094 For Machines Mfd. Since 8/23 MAINTENANCE Cleaning Canister Filter Always disconnect machine from power before performing maintenance or This dust collector uses an automatic filter... -
Page 39: Removing/Replacing Drum Collection Bag
Items Needed Items Needed T27900 Filter Collection Bag ........ 1 SB1104 Drum Collection Bag (SB1092)....1 SB1106 Drum Collection Bag (SB1094)....1 To remove and replace filter collection bag or bags: To remove and replace collection drum bag:... -
Page 40: Service
Wrench or Socket, 10mm ........1 to housing assembly (see Figure 62). Shop Vac ..............1 Forklift or Jack ............1 SB1105 Canister Filter (SB1092) ......1 SB1107 Canister Filter (SB1094) ......1 T27900 Filter Collection Bag ........ 1 To remove and replace canister filter:... -
Page 41: Pairing Remote Control To Receiver
S E R V I C E For Machines Mfd. Since 8/23 Model SB1092 & SB1094 Pairing Remote Press and hold remote ON button for 2 seconds (see Figure 64). Receiver will beep twice when paired. Control to Receiver Note: Repeat step 3 for each controller you The included remote control runs on 2 AAA wish to pair to receiver. -
Page 42: Troubleshooting
TROU B LESHOOTI NG Model SB1092 & SB1094 For Machines Mfd. Since 8/23 TROUBLESHOOTING If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. - Page 43 TROU B LESHOOTI NG For Machines Mfd. Since 8/23 Model SB1092 & SB1094 Symptom Possible Cause Possible Solution Loud, repetitious 1. Dust collector not on a flat surface 1. Stabilize dust collector; lock casters. noise, or excessive and wobbles/casters not locked.
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Page 44: Electrical
E L E C T R I C A L Model SB1092 & SB1094 For Machines Mfd. Since 8/23 Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. -
Page 45: Sb1092 Wiring Diagram
E L E C T R I C A L For Machines Mfd. Since 8/23 Model SB1092 & SB1094 SB1092 Wiring Diagram Motor 220V Start Capacitor 300 MFD 125 VAC Filter Brush Motor 220V WARNING! SHOCK HAZARD! Disconnect power before working on wiring. -
Page 46: Sb1092 Electrical Component Pictures
Stop Button Cord Cord Button Button Figure Figure 65. SB1092 switch box interior. Capacitor Capacitor Start Start Capacitor Capacitor Figure Figure 66. SB1092 filter brush motor junction box. Figure Figure 67. SB1092 main motor junction box. South Bend Tools -44-... -
Page 47: Sb1094 Wiring Diagram
E L E C T R I C A L For Machines Mfd. Since 8/23 Model SB1092 & SB1094 SB1094 Wiring Diagram Motor 220V Capacitor 100 µF Filter Brush Motor 220V 250 VAC WARNING! Start DISCONNECT Capacitor POWER BEFORE 800 MFD... -
Page 48: Sb1094 Electrical Component Pictures
E L E C T R I C A L Model SB1092 & SB1094 For Machines Mfd. Since 8/23 SB1094 Electrical Component Pictures To Filter Brush To Filter Brush Motor Motor To Main Motor To Main Motor Contactor Contactor Overload... - Page 49 E L E C T R I C A L For Machines Mfd. Since 8/23 Model SB1092 & SB1094 SB1094 Electrical Component Pictures Figure Figure 69. SB1094 filter brush motor junction box. Figure Figure 71. SB1094 main motor junction box.
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Page 50: Parts
P A R T S Model SB1092 & SB1094 For Machines Mfd. Since 8/23 PARTS SB1092 Parts 19-1 19-2 62 63 South Bend Tools -48-... - Page 51 P A R T S For Machines Mfd. Since 8/23 Model SB1092 & SB1094 SB1092 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB1092001 MOTOR 2HP 220V 1-PH PSB1092040 BAG CLAMP PSB1092001-1 MOTOR FAN COVER PSB1092041 FILTER COLLECTION BAG (PLASTIC)
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Page 52: Sb1094 Parts
P A R T S Model SB1092 & SB1094 For Machines Mfd. Since 8/23 SB1094 Parts 1-10 19-1 19-2 62 63 64V2 58V2 51V2 45V2 South Bend Tools -50-... - Page 53 P A R T S For Machines Mfd. Since 8/23 Model SB1092 & SB1094 SB1094 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB1094001 MOTOR 5HP 220V 1-PH PSB1094040 BAG CLAMP PSB1094001-1 MOTOR FAN COVER PSB1094041 FILTER COLLECTION BAG (PLASTIC)
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Page 54: Machine Labels
The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at (360) 734-1540 or www.southbendtools.com to order new labels. -
Page 55: Warranty
WARRANTY Warranty This quality product is warranted by South Bend Tools to the original buyer for 2 years from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs. - Page 56 southbendtools.com Printed In Taiwan #AI21146...
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Questions and answers
can a switch be installed to disable the paddle switch
Yes, a switch can be installed to disable the paddle switch on the South Bend Tools SB1092, but it must be done using a locking disconnect switch as part of a hardwire setup. This installation must be performed by an electrician or other qualified person.
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Is there any way to disable dust paddle temporarily
@Robert M Dush