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Clayton Li-G4 Series Manual

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Manual and safety instructions | English
Revision 1.04
The Li-G4 range

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Summary of Contents for Clayton Li-G4 Series

  • Page 1 Manual and safety instructions | English Revision 1.04 The Li-G4 range...

  • Page 3: Safety Instructions

    – UN3480 AFETY INSTRUCTIONS The Li-G4 is classified as Class 9 dangerous goods according to UN3480, a power source with high energy density and hazardous materials in a sealed metal cabinet. Installation must follow national safety regulations in accordance with the requirements for enclosure, installation, creepage, clearance, marking and segregation requirements for the end-use application.

  • Page 4: Product Usage

    ONTENT SAFETY INSTRUCTIONS – UN3480 CONTENT GETTING STARTED 1.1 P RODUCT ONTENTS 1.2 P RODUCT ETAILS PRODUCT USAGE 2.1 I NTERFACE 2.2 S – S YSTEM CONFIGURATION TANDALONE 2.3 S – C LPS II YSTEM CONFIGURATION APACITY EXTENSION FOR 2.4 S –...

  • Page 5: Getting Started

    1. G ETTING TARTED 1.1 Product Box Contents 1x Li-G4 battery 2x M8 bolts 2x M12 connectors 1x M4 bolt 1.2 Product Details FRONT VIEW REAR VIEW DESCRIPTION Terminal ( + ) Type plate Terminal ( - ) Pressure valve Power button SOC indication Wake-up (M4 terminal)
  • Page 6 2. P RODUCT SAGE Li-G4 is a module-based lithium iron phosphate battery (LiFePO4/LFP) which is a safe and reliable chemistry for energy storage. The product is available in 2 variants with capacities of 100Ah and 280Ah to satisfy demanding applications. The nominal voltage of a Li-G4 module is 12.8V. The Li-G4 series has an integrated battery management system to protect the cells from deep discharge, overcharge and overheating.
  • Page 7 2.2 System configuration – Standalone A normal standalone configuration is shown below: Skift med Bat + DCDC + ignition Wake-up The battery has a power button to control power transfer. Activation of the battery can also be achieved through the terminal wake-up signal. The shown fuse (F1) and cable gauge should be selected according to application.
  • Page 8 2.3 System configuration – Capacity extension for LPS II Li-G4 can be used to extend the capacity of LPS II series. Use Clayton Power DC/DC converter between the batteries and the LPS. Connect according to image. Data Front (60A) Wake-up...
  • Page 9 2.4 System configuration – Battery w. Combi Li-G4 can be used with a Combi as extra capacity and 230VAC output. Use Clayton Power DC/DC converter between the Li-G4 and vehicle battery. System is charged via combi with a blue Neutrik connector.

  • Page 10: Troubleshooting

    3. T ROUBLESHOOTING 3.1 Error List The battery uses its LEDs for error indication. An error list shows the cause of failure and how to solve the error. If the solutions provided below are unable to resolve the error or if the error code is not listed, contact your retailer.

  • Page 11: Specifications

    4. S PECIFICATIONS PARAMETER Li-G4 2S (100Ah) Li-G4 2S (280Ah) Model no. CB2301 CB2303 Type Rechargeable Lion battery system Chemistry LiFePO4 Number of cells Capacity 100 Ah (1,280 Wh) 280 Ah (3,584 Wh) Available capacity 80 Ah (1,024 Wh) 235 Ah (3,008 Wh) Nominal voltage 12.8 VDC Operation voltage...
  • Page 12 6. S AFETY AND USES These measures ensure the safe and secure operation of the electrical system: • Correct orientation - Do not place the battery upside down. • Incorrect cable size or bad cable connection can cause thermal issues or short circuits. •...

  • Page 13: Battery Maintenance

    7. C ERTIFICATIONS AND OMPLIANCE Low Voltage Directive 2014/35/EU RoHS Directive 2011/65/EU EN62368-1, EN62133 EN 63000 EMC 2014/30/EU E-Marking UN-ECE Regulation 10, E5 10R – 06 EN61000-6-2, EN61000-6-3 0488 8. B ATTERY MAINTENANCE To ensure optimal battery performance, fully recharge the battery every month (100%). If the battery has not been fully charged for a long period, maintenance charge can be prolonged to several days.

  • Page 14: Warranty

    • Obtain an authorisation number from the Clayton Power dealer before shipping the device. Carefully pack the device and ship it (freight paid) to the Clayton Power dealer. Note that the device contains lithium batteries and must be shipped as...
  • Page 16 Sales: sales@claytonpower.com Service: service@claytonpower.com Phone: +45 4698 5760...

This manual is also suitable for:

Li-g4 2sCb2301Cb2303

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