sauter FML-BR Operating Instructions Manual

Router lift

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sauter router lift
FML-BR
Operating instructions

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Summary of Contents for sauter FML-BR

  • Page 1 FML-BR Operating instructions...
  • Page 2 EC Declaration of Conformity Thank you for purchasing the sauter router according to EC Machinery Directive lift FML-BR, which is used in an operator's 2006/42/EC, Annex II A own CE-compliant router table or in combination with the sauter FT router tables.
  • Page 3 Intended use The FML router lifts are operated exclusively in conjunction with a CE-compliant router table - provided by the operator - or a third-party supplier, or with the sauter FT router tables described here. The router lift is designed to accommodate defined, mains-operated routers with a 43 mm standard neck and up to 1 Nm torque.
  • Page 4 Router motors must be equipped with a 43 mm Euro-neck for mounting in order to ensure safe mounting on the FML-BR during the intended use. Vertical and axial adjustment of the lift during operation is strictly prohibited. Always ensure that all clamping levers are firmly and securely locked.
  • Page 5: Table Of Contents

    8.2 Inserting the FML-BR into the router table ........... 16 8.3 Levelling the FML-BR in the router table ............17 8.4 Levelling the reducing plates in the FML-BR in the router table ....... 17 9. Connection suction / workshop vacuum cleaner 17 10.
  • Page 6: Scope Of Delivery

    1. Scope of delivery 1x Router lift sauter FML-BR 1x Reducing plates Ø 68 mm 1x Reducing plate Ø 32 mm 4x Fixing screws M6x50, washers & nuts 8x Levelling screws M5 x 8 mm (for alignment of the router lift)
  • Page 7: Overview Fml-Br

    3. Overview FML-BR Fig. 1 Top view Fig.2 View from below Height fine adjustment Locking height fine adjustment Hole for fixing screws of the router lift Tapped holes for levelling screws Reducing plate Thread for free routing pin Mounting hole for 43mm clamping neck Insert plate Extraction nozzle with Ø...
  • Page 8: Operating Conditions

    4. Operating conditions for FML-BR & router tables FT Working with the components mentioned here may only be carried out in a dry environment in order to exclude any danger to the user. Furthermore, the parts are not designed for outdoor use. Therefore, work in an appropriate protected workshop.
  • Page 9: Permissible Router Motors

    WARNING There is a risk of injury when using non-approved routing devices! For the use of your router motor in the sauter FML-BR, please observe the instructions of your router manufacturer for stationary operation.
  • Page 10: Safety Instructions

    WARNING 6. Safety instructions Do not overload the power tool. Electronic security General safety instructions Consider the working Disconnect the power for recording devices environment. Do not use the tool from the mains as soon as product in the rain or in an the machine is not in use, before environment containing steam.
  • Page 11 (part of the dust and flying parts. router lift is impaired. Have FML-BR) without the FML-BR sauter never permitted. damaged parts repaired before Respiratory...
  • Page 12 Remove keys or other or router motors. Drills and tools that you used to service drilling tools must not be used in the machine before start-up. a router. Router bits must only Make sure that the cutter can be used with the material for rotate freely.
  • Page 13 can come. Only use cutters with NOTE thrust ball bearing when It is recommended to routing on the clearance fence Service, maintenance, repairs check collet pin. Use the pin like a guide regularly. A damaged, bent or ramp router. Small Always keep worn collet and nut can cause...
  • Page 14: Mounting The Router Motor On The Fml-Br

    7. Mounting the router motor at FML-BR 1) Turn the height adjustment (1) of the router lift counterclockwise until the mounting unit (7) is the maximum distance from the insertion plate. This gives you access for assembly. 2) Place the router lift on a firm surface with the operating side facing downwards so that the mounting unit (7) is facing upwards.
  • Page 15: Mounting The Fml-Br On The Router Table

    5) Check that the rebate is deep enough. The insert plate must be slightly below the level of the table top! If necessary, it must be re-milled. 6) Place the FML-BR with the mounted router in the cutout and secure it through the mounting holes provided using the threaded screws supplied.
  • Page 16: Inserting The Fml-Br Into The Router Table

    5) Check that the rebate is deep enough. The insert plate must be slightly below the level of the table top! If necessary, it must be re-milled. 6) Place the FML-BR with the mounted router in the cutout and secure it through the mounting holes provided using the threaded screws supplied.
  • Page 17: Levelling The Fml-Br In The Router Table

    (3) and check the alignment of the router lift again. 8.4 Levelling of the reducing plates in the FML-BR in the router table The height of the reducing plates can be adjusted by means of the supplied levelling screws (M5 x 6) inside the insertion plate so that smaller workpieces in particular do not get stuck at the transition.
  • Page 18: Operation Of The Router Motor In The Fml-Br 10.1 Installing And Changing Tools

    10. Operation of the router in the FML-BR Observe the safety instructions in this manual before operation. 10.1 Install & change tool with router motor installed 1) Disconnect the mains plug of the milling motor from the socket. 2) Remove the reducing plates (5) via the recessed grip and turn the router lift to the upper stop.
  • Page 19: Setting The Milling Depth Via Fml-Br

    5) Make sure that the cutter is firmly seated in the collet and does not collide with the steel reducing plate (5). 6) Make sure that the reducing plate (5) is firmly seated in the prefabricated recess. WARNING When selecting the router bit, observe the maximum cutter diameter that is permissible for the router model in question.
  • Page 20: General Notes On Routing

    5) Plug in the mains plug of the router motor and switch on the router. 6) Push the workpiece past the milling cutter against the direction of routing (note the direction arrow on the FML-BR). Note a even, medium feed rate. A feed rate that is too slow produces burn marks and overheats the milling tool, a feed rate that is too fast produces an unclean milling pattern.
  • Page 21: Accessories For Fml-Br

    12. Accessories for FML-BR Optional accessories for the router lift. Article Description For FML-BR Part number 4x corner plates, Mounting kit SA-99600005 20 pcs. 4x countersunk screws M6x50, 12x screw DIN7997 4,5x40 Levelling frame Frame made of sheet steel for plate...
  • Page 22: Cleaning, Maintenance & Service

    If the router lift should ever fail despite careful manufacturing and testing procedures, repair should be done through your dealer. 14. Customer service & Consulting Please contact us if you have any questions about the router lift FML-BR regarding advice on the product, repair and spare parts: sauter GmbH...
  • Page 23: Sketches For Router Table Cutouts

    17. Sketches for router table Cutouts Abb. / Fig. 13 Required installation dimensions on the router table...

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