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Table of Contents
Summary of Contents for NewLine NHC-S20
- Page 1 NHC-S20 NHC-S32 OPERATION MANUAL 800-661-2208 new-line.com...
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Page 2: Table Of Contents
OIL FILL ..........................5 ELECTRICAL CONNECTION ....................5 QUICK FIX-PACKAGE ......................5 OPERATION ................6 NHC-S20/NHC-S32 CONTROL PANEL ILLUSTRATION ..........6-7 DIE SETS INSTALLATION WARNING ........ 8 SELECTING THE DIE SET S20 & S32 ................8 INSTALLING THE DIE SET ....................8 QUICK CHANGE MS .................... -
Page 3: General
GENERAL New-Line crimping machines are electrically operated hydraulic crimping machines for hydraulic hose assemblies. The crimping machine comprises a crimping head and a hydraulic unit mounted on the oil tank which serves as machine frame. Normally delivered with a single electric motor. On request it can be equipped with a 3 phase motor. -
Page 4: Warnings
WARNINGS GENERAL The machine is intended for professional use. It is to be operated only by a trained operator who has understood the dangers involved in the operation. Openings between the dies exceed 6mm, thus being large enough to let fingers go between the dies and get crimped. -
Page 5: Commissioning
COMMISSIONING OIL FILL Fill the oil tank to centre line of the indicators in the dipstick with hydraulic oil like Shell Tellus T46 or equivalent. Volume of the tank is 32 litres. It is recommended to pump the oil into the tank through a 20 μ filter, because new oil in drums is not pure. -
Page 6: Operation
OPERATION S20 - S32 CONTROL PANEL ILLUSTRATION... - Page 7 OPERATION S20 - S32 CONTROL PANEL ILLUSTRATION The Control Panel with Counter...
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Page 8: Die Sets Installation Warning
SELECTING THE DIE SET Use only original die sets in crimping machines. Refer to the fitting manufacturer’s specifications for proper crimping diameter for the fitting. Each die set has its own crimping range. Follow it to assure the roundest possible crimping result. The minimum crimping diameter D is marked on each die set. -
Page 9: Quick Change Ms
QUICK CHANGE MS (OPTION) • Start the motor and depress the retraction button until maximum retraction is reached. Stop the motor. CAUTION | THE MOTOR SHALL ALWAYS BE STOPPED DURING INSTALLATION OF DIES. • Prior to installing dies, clean the contact surfaces of both the die set and master dies properly to avoid damaging the surfaces. -
Page 10: Greasing S20 & S32
GREASING S20 & S32 • Lubricate the inner surface of the conical flanges daily with pressure-proof grease like Molub Aloy OG-H or equivalent. • Apply the grease to the conical surfaces at the front and back of the die with small brush. •... -
Page 11: Improper Die Warning
IMPROPER DIE WARNING Improper die set may have the effect similar to the picture shown on the next page. The die set pro- trudes outward and the rear part of the master die is off the cone track. You can observe the phenome- non quite easy when crimping if this happens. -
Page 12: Improper Die Phenomena
IMPROPER DIE PHENOMENA STOP CRIMPING IF YOU ENCOUNTER THESE PHENOMENA! -
Page 13: Troubleshooting
TROUBLESHOOTING Troubleshooting is to be carried out by a serviceman. TROUBLE POSSIBLE CAUSE ACTION Machine will not start. 1. No electric supply. 1. Check fuses and supply cable connections. 2. Motor protection tripped. 2. Reset if tripped again, check motor and pump connection. -
Page 14: S20 Details
• Digital Precision Control • Quick Change Tool and Die Rack • Energy Saving and Safety Operation • TUV, CE, CSA Approved Main Specifiation ....NHC-S20 Voltage ....220V 1ph 20 amp Max Hydraulic Hose .. 1-1/4ʺ 4 Spiral Foot Pedal ......Included Crimping Range .... -
Page 15: S32 Details
NHC-S32 DETAILS Benefit: • Digital Precision Control • Quick Change Tool and Die Rack • Energy Saving and Safety Operation • TUV, CE, CSA Approved Main Specifiation ....NHC-S32 Voltage ....220V 1ph 20 amp Max Hydraulic Hose ..2ʺ 4 Spiral Foot Pedal ......
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