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FAM YURAN Instruction Manual

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FAM YURAN
Instruction Manual

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  • Page 1 FAM YURAN Instruction Manual...
  • Page 2 +32.(0)3.450.92.50 © 2012 FAM nv. All rights reserved. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express, written permission of FAM nv.
  • Page 3 IMPORTANT! Before using this machine, this instruction manual must be read thoroughly by all persons responsible for its maintenance, cleaning and operation. Do always follow strictly all instructions listed in this manual. This will considerably prolong the life of your machine and you will also avoid accidents that might cause serious injuries.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY INSTRUCTIONS ....................9 General ..........................9 Most important safety instructions .................... 9 1.2.1 Keep clear of in-feed and outlet openings ................. 9 1.2.2 Be careful when opening protective covers ................10 1.2.3 Always use protective gloves ....................10 1.2.4 Use of the emergency stop ....................
  • Page 6 4.1.4 Speed adjustment....................... 31 4.1.5 Reverse the direction of the conveyor belt ................32 Adjustment of the strip width ....................32 Adjustment of the dice length ....................33 Special operational functions ....................33 4.4.1 Access to the cutting tools ....................33 4.4.2 Access to the drive mechanism .....................
  • Page 7 7.1.2 Problem: Deteriorated cutting quality..................78 7.1.3 Problem: Others ......................... 78 For the maintenance personnel ....................79 7.2.1 Problem: Machine does not start or comes to a sudden stop ............79 7.2.2 Problem: Deteriorated cutting quality..................81 7.2.3 Problem: Others ......................... 81 INFORMATION AND SERVICE ..................

  • Page 9: Safety Instructions

    1 Safety instructions 1.1 GENERAL The FAM YURAN contains sharp knives and installations near the machine. rotating parts. Any unsafe practice involves a Therefore, always strictly follow the safety great risk of serious injury for the operator instructions below in order to prevent and other persons nearby, or of damage to accidents.

  • Page 10: Be Careful When Opening Protective Covers

    Fig. 1 - 4 Emergency stop button Make sure the emergency stop button is clearly visible at all times and easily accessible for everyone near the machine. Fig. 1 - 3 Safety gloves 10  FAM YURAN Instruction manual V 10.1...

  • Page 11: Switching Off The Power

    1.2.5 Switching off the power have to be provided in such a way that safe operation is guaranteed and that access to the dangerous parts is not possible. The procedures for a normal stop and for an Make sure the operators can never reach into emergency stop are explained in chapters the in-feed or discharge chute with any Operating and tuning the machine and...

  • Page 12: Electrical Dangers

    FAM headquarters immediately. immediately stop the machine, lock it and It is highly recommended to follow FAM safety inform the safety officer of the possible trainings at regular time intervals and have danger.

  • Page 13: Machine Description

    2.1 PURPOSE 1). This allows quick and specific cleaning of the machine without any negative influences The FAM YURAN Meat & Poultry Dicer is a on its drive or its electric controls. two-dimensional cutting machine, suitable for cutting strips and dices.

  • Page 14: Operating Principle

    Fig. 2 - 2 Removing the covers 2.3 OPERATING PRINCIPLE Fig. 2 - 3 shows the operation of the FAM circular knives, they need to be chosen to match the number of circular knives. The YURAN, i.e. the cutting process of a product...
  • Page 15 Fig. 2 - 3 Product course through the different cutting tools for FAM YURAN Machine description  15...

  • Page 16: Cutting Sizes

    Cutting tools. dices of 10 x 15 mm. The adjustment of cutting sizes is described in paragraphs 4.2 Adjustment of the strip width and 4.3 Adjustment of the dice length. 16  FAM YURAN Instruction manual V 10.1...

  • Page 17: Product In-Feed

    2.5 PRODUCT IN-FEED 2.6 LIMITATIONS In order to obtain a good cut quality, a The maximum dimensions of the product fed to minimum of fines and a high capacity, it is the machine depend on the actual shape of the very important to use an adapted product product: max.

  • Page 18: Applications

    Specific Product Capacity - 50Hz weight (weight per hour) (sw) ± 1 chicken Up to 3000 kg / mm / hour turkey depending on product, size pork and application pork belly bacon 18  FAM YURAN Instruction manual V 10.1...

  • Page 19: Installation

    Although we try to keep this information as accurate and up to date as possible, it’s for reference use only and subject to changes without any prior notice. FAM nv can not be held liable for any damage resulting from the use of this documentation.

  • Page 20: Detailed Explanation Of The Machine

    Note: The machine’s execution on the drawing might differ from the machine’ execution delivered to the user/owner. The correct execution delivered can be found on the dimensional drawing together with the specification sheet of your machine. 20  FAM YURAN Instruction manual V 10.1...

  • Page 21: Sound Analysis

    3.1.3 Sound analysis The amount of noise generated by the FAM size acoustic YURAN in use will vary depending on the type, characteristics of the room in which the condition and volume of product being cut, machine is installed. The values were measured under following conditions: ...

  • Page 22: Other Specifications

    3.1.4 Other specifications Motor capacity 4 kW Weight 575 kg Motor capacity 7,5 kW Weight 600 kg Note: The electrical specifications can be found on the machine’s identification plate. 22  FAM YURAN Instruction manual V 10.1...

  • Page 23: Reducing Safety Risks Upon Installation

    In case of non- compliance, miissing parts or questions about the execution, contact FAM immediately. Installation  23...

  • Page 24: Product Feeding And Removal

     The machine can be stopped immediately without negative effects from the feeding system on persons nearby, on other machinery in the line or on the product (e.g. by simultaneously stopping the feeding system) 24  FAM YURAN Instruction manual V 10.1...

  • Page 25: Transporting The Machine

    3.3 TRANSPORTING THE MACHINE 3.3.2 Transporting a machine with castors 3.3.1 General safety measures If the machine is mounted on castors, to facilitate transport, the surface of all rooms  Provide for ample space an for a safety through which the machine is moved needs to zone around the machine.

  • Page 26: Electrical Power

    Open the control cabinet and check whether tuning of the thermo-magnetic overloads and connections transformers The FAM YURAN is delivered with an 8 m correspond with the specifications of your electrical wire, provided with a CEE plug power supply. Consult the table on the first 4P+N.

  • Page 27: Checking Of The Bolts

    3.5 CHECKING OF THE BOLTS Prior to starting the machine, it should be checked completely. Check for damaged or missing parts. Make sure whether all parts have been mounted correctly and whether there are no loose bolts. 3.6 CLEANING BEFORE COMMISSIONING The machine and in particular all machine parts that might come in contact with cut...
  • Page 28 28  FAM YURAN Instruction manual V 10.1...

  • Page 29: Operating And Tuning The Machine

    4 Operating and tuning the machine 4.1 OPERATING INSTRUCTIONS 10. Check light 11. Main switch ATTENTION ! 4.1.2 Start-up procedure Read the complete manual before starting The command panel is shown on Fig. 4 - 1. the machine and make sure to comply with The machine may only be started when the in- all installation and safety measurements.
  • Page 30 Fig. 4 - 4Illumination of the ‘reset’ indicator light The motor speed display shows the reference speed, i.e. the speed at which the machine will start running (Fig. 4 - 5). 30  FAM YURAN Instruction manual V 10.1...

  • Page 31: Stop Procedure

    4.1.3 Stop procedure 4.1.4 Speed adjustment In case of emergency, the machine can be While the machine is running, its speed is stopped immediately pressing indicated on the motor speed digital display. emergency stop button (Fig. 4 - 6). Pressing the “+” button will increase the speed;...

  • Page 32: Reverse The Direction Of The Conveyor Belt

    For more details on exchanging cutting tools and on possible cutting sizes, we refer to chapter 5 and section Cutting tools. 32  FAM YURAN Instruction manual V 10.1...

  • Page 33: Adjustment Of The Dice Length

    4.3 ADJUSTMENT OF THE DICE 4.4 SPECIAL OPERATIONAL LENGTH FUNCTIONS The dice length is determined by the number 4.4.1 Access to the cutting tools of crosscut knives. To check which crosscut knife spindle is mounted, count the number of To access the cutting tools, first release the crosscut knives.
  • Page 34 (art.nr. 400.594) locks it. When closing the cover again, make sure the contact surfaces are clean and then unlock the cover’s safety mechanism manually by gently pulling the handle upward (Fig. 4 - 10). 34  FAM YURAN Instruction manual V 10.1...

  • Page 35: Access To The Drive Mechanism

    4.4.2 Access to the drive mechanism 4.4.3 Access to the electrical cabinet Once the cover over the product zone is open, The electrical cabinet is accessible through you can easily open the hingeable cover over the door of the command panel shown in Fig. the drive mechanism by simply pushing it 4 - 12.

  • Page 36: Locking The Adjusted Speed

    , allows you to re-adjust the speed. Always check the clearance again after closing the cover and make sure the guides do not touch the belt anywhere. 36  FAM YURAN Instruction manual V 10.1...

  • Page 37: Clearance Conveyor Belt - Synthetic Side Guide In Product Zone

    4.4.6 Clearance conveyor belt – synthetic side guide in product zone The clearance between the synthetic side guide and the conveyor belt is 0,5 – 1,0 mm, depending on the type of product. The clearance can only be modified after demounting the feed roll and circular knife spindle.

  • Page 38: Clearance Conveyor Belt - Conveyor Belt Scraper

    To modify the clearance, follow the procedure below: Step 1 : Loosen the 2 M8 hexagon socket countersunk head screws. Step 2 : Slide the scraper to its desired position. Step 3 : Fix the screws again. 38  FAM YURAN Instruction manual V 10.1...
  • Page 39 Step 4 : Then fix the two “minimum clearance securing bolts” M6 in front, and secure the nuts. These “minimum clearance securing bolts” M6 make sure that the chosen minimum clearance towards the conveyor belt is maintained for this cutting block. Fig.
  • Page 40 40  FAM YURAN Instruction manual V 10.1...

  • Page 41: Assembly And Disassembly Of The Cutting Tools And The Conveyor Belt  41

    We recommend receiving a training on The crosscut knife spindle can weigh up to mounting and demounting cutting tools at 20 kg. Simulate the procedure of holding it our FAM ® premises. at the corresponding height with one hand using an object of the same weight before starting.
  • Page 42  Take the crosscut knife spindle away (Fig. 5 - 4) and put it in vertical position in a safe place. Make sure no dangerous situation can arise with the crosscut knife spindle. 42  FAM YURAN Instruction manual V 10.1...

  • Page 43: Demounting The Shear Plate

    5.1.2 Demounting the shear plate  Mounting or removing the shear plate can only be done after the crosscut spindle has been removed (see §5.1.1 Demounting the Crosscut Knife Spindle).  To remove the shear plate, simply release the two nuts DIN6923 M12 (art.nr. 700.492) fixing it using a 18x19 mm ring wrench (Fig.

  • Page 44: Demounting The Circular Knife Spindle

    Fig. 5 – 9 Positioning the pulling accessory  Open the plastic side guides blocking the circular knife spindle and the feed roll (Fig. 5 – 10). Fig. 5 – 11 Removing the circular knife spindle shaft 44  FAM YURAN Instruction manual V 10.1...

  • Page 45: Demounting The Feed Roll

     Take the circular knife spindle away (Fig. 5.1.4 Demounting the feed roll 5 – 12) and put it in vertical position in a safe place. Make sure no dangerous  Move towards the feed roll shaft and pull situation can arise with the circular knife out the safety pin (art.nr.
  • Page 46  Remove the feed roll from the machine and store it on a horizontal working table in a secure place (Fig. 5 – 16). Fig. 5 – 16 Removing the feed roll 46  FAM YURAN Instruction manual V 10.1...

  • Page 47: Demounting The Cutting Block

    5.1.5 Demounting the cutting block 5.2 MOUNTING THE CUTTING TOOLS  The cutting block can only be removed Before commencing the installation, make after the circular knife spindle has been sure that the tools and surfaces on which they removed (see §5.1.3 Demounting the are to be mounted are clean.

  • Page 48: Mounting The Cutting Block

    Shear plate 18x19mm ring wrench Cutting Hex. socket block wrench Ø 10mm Flange M8x20 Hex. socket crosscut wrench Ø knife spindle (curved knives) Crosscut M6x12,7 Hex. socket knife wrench Ø spindle (straight knives) 48  FAM YURAN Instruction manual V 10.1...

  • Page 49: Mounting The Feed Roll

    5.2.2 Mounting the feed roll  To mount the feed roll on the machine, first put the shaft in position, the splined part inserted first (Fig. 5 – 19). Fig. 5 – 19 Inserting the splined shaft  Reposition the feed roll. The splined part will be positioned to the right (Fig.

  • Page 50: Mounting The Circular Knife Spindle

    (Fig. 5 – 24) and carefully push the shaft into the spindle (Fig. 5 – 25). Fig. 5 – 24 Splined part of the circular knife spindle positioned to the right 50  FAM YURAN Instruction manual V 10.1...

  • Page 51: Mounting The Shear Plate

    5.2.4 Mounting the shear plate  When mounting a shear plate, make sure the contact surfaces are clean and that the shear plate is not damaged (Fig. 5 – 26). Fig. 5 – 27 Mounting the shear plate – 1 Fig.

  • Page 52: Mounting The Crosscut Knife Spindle

     Never use a hammer to push the shaft Hold it ready, making sure the splined part is positioned to the right (Fig. 5 – through the spindle. 31).  Make sure to lock the shaft with the security pin. 52  FAM YURAN Instruction manual V 10.1...

  • Page 53: Verification Of The Correct Mounting

    After mounting the crosscut knife spindle,  Check the position and the alignment of verify its correct adjustment. To do so, rotate the circular knives compared to the the machine manually. Open the cover over cutting block, feed roll and shear plate. the drive and manually rotate the pulley.

  • Page 54: Re-Placing Of The Cover Over The Drive Mechanism

     Next, tighten the cover by closing the two levers located on both sides of the cover (see also paragraph 4.4.1. Access to the cutting tools). Fig. 5 – 34 Re-placing the cover over the drive mechanism 54  FAM YURAN Instruction manual V 10.1...

  • Page 55: Assembling A Circular Knife Spindle

    5.3 ASSEMBLING A CIRCULAR KNIFE spindle, depends on the thickness of the knives and of the clearance. SPINDLE  Make sure to use the correct body, corresponding circular knives and flanges for the desired cutting size and clearance (See Section Cutting tools). ...
  • Page 56 5 – 40 and Fig. 5 – 41). Fig. 5 – 41 Assembling a circular knife spindle – Step 6 Fig. 5 – 39 Assembling a circular knife spindle – Step 4 56  FAM YURAN Instruction manual V 10.1...
  • Page 57 Attention ! Knives with chambers have to be placed uniformly, t.i. always with the chamber directed upwards.  The assembly always ends with a end ring (Fig. 5 – 42). Fig. 5 – 43 Assembling a circular knife spindle – Step 4 ...

  • Page 58: Assembling A Crosscut Knife Spindle

    Fig. 5 – 46 Assembling a crosscut knife spindle – Step 3 (Fig. 5 – 45)  The crosscut knives should cover the grooves completely – from top to bottom – and be supported over their total length (Fig. 5 – 47). 58  FAM YURAN Instruction manual V 10.1...
  • Page 59 Fig. 5 – 47 Assembling a crosscut knife spindle – Step 4  Make sure all crosscut knives point in the same direction (Fig. 5 – 48). Fig. 5 – 49 Assembling a crosscut knife spindle – Step 6  Finally, check whether none of the knives are damaged and whether they are mounted correctly.

  • Page 60: Assembling A Crosscut Knife Spindle With Straight Knives

    Fig. 5 – 51 and Fig. 5 – crosscut knife spindle is < 127 mm. Fig. 5 – 51 Assembling a crosscut knife spindle with straight knives – Step 2 60  FAM YURAN Instruction manual V 10.1...

  • Page 61: Demounting The Conveyor Belt

    5.5 DEMOUNTING THE CONVEYOR BELT  Before demounting the conveyor belt,  Next, the support can be turned to the make sure the machine is disconnected right as indicated on Fig. 5 – 56 and Fig. from the mains. 5 – 57. ...
  • Page 62 (Fig. 5 – 61) and to be removed completely (Fig. 5 – 62). Fig. 5 – 62 Removing the conveyor belt plate –2 62  FAM YURAN Instruction manual V 10.1...

  • Page 63: Mounting The Conveyor Belt

    5.6 MOUNTING THE CONVEYOR BELT  Before mounting the conveyor belt, make sure the machine is disconnected from the mains.  Start by re-positioning the conveyor belt plate (Fig. 5 – 63 and Fig. 5 – 64), making sure to fit the tongues on the bottom of the plate into the slots on the supports (Fig.
  • Page 64 Fig. 5 – 68 Re-locating conveyor belt around the front drum Fig. 5 – 71 Closing the support for the conveyor belt – 1 Fig. 5 – 69 Re-locating conveyor belt around the rear drum 64  FAM YURAN Instruction manual V 10.1...
  • Page 65 Fig. 5 – 72 Closing the support for the conveyor belt – 2 Fig. 5 – 74 Tightening the belt tensioner  Tighten the clamping bolt with a 18x19  Close the cover over the cutting tools mm ring wrench (Fig. 5 – 73). (See also paragraph 4.4.1 Access to the cutting tools) and connect the machine to the mains.
  • Page 66 66  FAM YURAN Instruction manual V 10.1...

  • Page 67: Maintenance

    6 Maintenance 6.1 CLEANING AND CLEANING AGENTS Clean the machine completely every day after Make sure to production has ended. Product deposits on  validate the effectiveness of the cleaning the cutting tools or on the machine that are process not removed properly may cause unhygienic ...

  • Page 68: Daily Cleaning

    Step 8: Clean and disinfect the in-feed chute, the outlet chute, the cutting tool shafts and the other machine parts in the cutting zone thoroughly. 68  FAM YURAN Instruction manual V 10.1...

  • Page 69: Weekly Cleaning

    Step Cleaning agent Additional tools rough cleaning brush, spatula removal of product residues pre-rinsing water, 60°C, max. 30 bar water hose, brush removal of product residues alkaline cleaning water 30°C, P3 Tresolin ST (1,0%) soaking hand sprayer period 15 min water 30°...
  • Page 70  Never use any cleaning agents without drying in on the surfaces. previous testing.  Make sure to lubricate the machine after  Disinfect machine with cleaning. appropriate products after each cleaning. 70  FAM YURAN Instruction manual Version 1.1...

  • Page 71: Lubrication

    Nevertheless, every 500 working hours or Contact FAM ® for additional information. every 3 months, the bearings have to be inspected on setting, wear and play by means of manual rotation of the shafts.

  • Page 72: Safety Function Inspection

    Release the emergency stop button by giving machine again. it a light twist. Indicator light 3 re- illuminates. Fig. 8 - 1 Releasing the emergency stop button 72  FAM YURAN Instruction manual V 10.1...

  • Page 73: Safety Switch And Emergency Stop Button

    6.5.2 Safety switch and emergency stop reconnect the power using the main switch. Press the reset button again. If the check button light illuminates this time and the machine can be started, a possible error has been Start the machine; after a while, open the detected in the safety circuit.

  • Page 74: Wear

    For a complete list, please contact FAM N.V. 410.135 Fig. 8 - 2 Circular knife 74  FAM YURAN Instruction manual V 10.1...

  • Page 75: Wear Of The Drive

    336.946 337.626 Fig. 8 - 3 Crosscut knives 6.6.2 Wear of the drive It is important to check the bearings of the Check the wear of the V-belts and the timing feed roll, circular knife spindle and crosscut belt regularly. Excessive wear or damage spindle regularly (at least every 500 working might indicate slipping because of insufficient hours or every 3 months).

  • Page 76: Maintenance And Cleaning - Periodic Checks

    Inspection cutting tools Dependant on the application daily – weekly After passage of a strange object Inspection drive Monthly After passage of a strange object Inspection safety functions During each maintenance process 76  FAM YURAN Instruction manual V 10.1...

  • Page 77: Troubleshooting

    7 Troubleshooting When a problem occurs or has occurred, we For support on technical problems or for recommend you to check the machine profound advice on cut quality, specific completely based on the list below. cutting problems and new applications, please contact our technical department.

  • Page 78: Problem: Deteriorated Cutting Quality

    Machine does not stop Safety relay Immediately stop the machine and notify the safety when pressing the officer. emergency stop button or opening cover 78  FAM YURAN Instruction manual V 10.1...

  • Page 79: For The Maintenance Personnel

    “normally closed” contact wires (when not energized). Defective check light Inspect if the check light is functioning correctly by connecting it directly to the power supply. Safety relay Contact FAM ® for a diagnostic tree of the safety circuit. Troubleshooting  79...
  • Page 80 Demount successively the crosscut knife spindle, the circular knife spindle, the feed roll and the conveyor belt. Then test the smooth running of the drive by rotating it manually. 80  FAM YURAN Instruction manual V 10.1...

  • Page 81: Problem: Deteriorated Cutting Quality

    In selection of cutting tools with optimalized knives, might case of modified product conditions (e.g. softer product, offer a good solution. Contact FAM for more information ® larger product diameter, other processing temperature), and advice.
  • Page 82 82  FAM YURAN Instruction manual V 10.1...

  • Page 83: Information And Service

    On-site service can be provided by our on their models in our range, please contact specially trained service team. our sales or technical department. Contact us: You can contact our FAM-headquarters on one of the telephone numbers below: Department Tel. Fax. e-mail...
  • Page 84 84  FAM YURAN Instruction manual V 10.1...

  • Page 85: Warning Labels

    9 Warning labels Use the list below to order additional warning labels in the required language combination. Part. Nr. Description Languages 200.148 Warning label: safety type 1 Norwegian/Finnish/English 200.149 Warning label: safety type 1 Swedish/Danish/English 200.150 Warning label: safety type 1 Romanian/Bulgarian/English 200.151 Warning label: safety type 1...
  • Page 86 86  FAM YURAN Instruction manual V 10.1...

  • Page 87: Wiring Diagram

    10 Wiring diagram Wiring diagram  87...
  • Page 88 88  FAM YURAN Instruction manual V 10.1...
  • Page 89 INDEX access cutting process ......... 14, 15 to cutting tools ........33 cutting quality ........78, 81 to drive mechanism ......35 cutting size to electrical cabinet ......35 dice thickness ........16 acid cleaning ......... 69 strip width .......... 16 adjustments cutting sizes ...........
  • Page 90 ......25 safety function troubleshooting ........77 inspection .......... 72 wear ............74 safety functions cutting tools – ........74 inspection .......... 76 drive ..........75 safety instructions ........9 weight ........... 22 90  FAM YURAN Instruction manual V 10.1...
  • Page 91 Index  91...
  • Page 92 Neerveld 2 B-2550 Kontich Belgium t. +32 3 450 92 20 f. +32 3 450.92.50 info@fam.be www.fam.be FAM is a world-wide registered trademark of FAM nv...

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