Table of Contents
Advertisement
Quick Links
Advertisement
Chapters
Table of Contents
Summary of Contents for L&W Compressors Nitrox Trimix Classic
- Page 1 Operating Instructions Nitrox Trimix Classic Nitrox Trimix Pro Version: 02/23-E...
-
Page 2: Table Of Contents
General Information / Description of Warning Symbols ..............3 Scope of Delivery ......................... 4 - 5 Technical Data ..........................5 Unit Assembly Nitrox Trimix Classic ....................6 Unit Assembly Nitrox Trimix Pro ......................7 Flow Chart Nitrox Trimix Classic ......................8 Flow Chart Nitrox Trimix Pro ...................... -
Page 3: General Information / Description Of Warning Symbols
Indicates a potentially hazardous situation which, if not avoided, could result in physical injury or damage to the product or environment. Note Indicates additional information on how to use the unit. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 3 Version: 14.02.2023-001... - Page 4 D E S C R I P T I O N Gas blending panel Nitrox Trimix Classic / Nitrox Trimix Pro Using the partial pressure method, Nitrox and/or Trimix can be mixed and filled safely, easily and accurately using our Pro or Classic filling panels. The panels are tested and certified for 100% oxygen and/or helium mixing for all your breathing gas requirements.
-
Page 5: Technical Data
Max. Intake Pressure O₂/ W x D x H [mm] Weight [kG] [bar] He [bar] Nitrox Trimix 710 x 480 x 220 Classic Nitrox Trimix 810 x 580 x 220 Nitrox Trimix Classic / Nitrox Trimix Pro Page - 5 Version: 14.02.2023-001... -
Page 6: Unit Assembly Nitrox Trimix Classic
Pressure gauge storage 2 (0 < 250 bar) Connection ventilation line Shut off valve ventilation line Connection storage breathing air / Shut off valve storage breathing air / compressor Nitrox Trimix Classic / Nitrox Trimix Pro Page - 6 Version: 14.02.2023-001... -
Page 7: Unit Assembly Nitrox Trimix Pro
Connection O₂ storage 3 Pressure gauge (0 < 250 bar) Shut off valve storage 2 Connection HP-filling hose Pressure gauge storage 3 (0 < 250 bar) Connection ventilation line Nitrox Trimix Classic / Nitrox Trimix Pro Page - 7 Version: 14.02.2023-001... -
Page 8: Flow Chart Nitrox Trimix Classic
16. Filterbehälter 1,7l/2,3l (Option) / Filter Housing 1.7l/2.3l (Option) 32. Nitrox Flaschenanschluss (je nach Kundenwunsch) / Nitrox Tank Connection (According to Customer 17. Kondensatablassventil (Option) / Condensate Release Requirements) Hose (Option) Nitrox Trimix Classic / Nitrox Trimix Pro Page - 8 Version: 14.02.2023-001... -
Page 9: Flow Chart Nitrox Trimix Pro
38. Nitrox Flaschenanschluss (je nach Kundenwunsch) / 20. Anschluss Speicher / Kompressor (8L - M14x1,5) / Inlet Nitrox Tank Connection (According to Customer Connection Storage / Kompressor (8L - M14x1,5) Requirements) Nitrox Trimix Classic / Nitrox Trimix Pro Page - 9 Version: 14.02.2023-001... -
Page 10: Safety Precautions
S A F E T Y P R E C A U T I O N S... -
Page 11: Intended Use / Operators
All parts that come into contact with Nitrox must be clean and free of oil and grease. Open fire or smoking in the vicinity of the filling station is strictly prohibited. Always follow the same safety precautions as when handling oxygen. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 11 Version: 14.02.2023-001... -
Page 12: General Safety Precautions
All parts that come into contact with Nitrox must be clean and free of oil and grease. Open fire or smoking in the vicinity of the filling station is strictly prohibited. Always follow the same safety precautions as when handling oxygen. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 12 Version: 14.02.2023-001... -
Page 13: Unit Customised Safety Notices
• Ensure safe and environmentally friendly disposal of consumables and old parts. • Wear required personal hearing protection. • When handling fats, oils and other chemical agents, observe the safety regulations applicable to the product. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 13 Version: 14.02.2023-001... -
Page 14: Maintenance Instructions
• Only personnel with particular knowledge and experience with pneumatics may carry out work on pneumatic equipment. • Only personnel with particular knowledge and experience in gas equipment may carry out work on gas equipment. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 14 Version: 14.02.2023-001... -
Page 15: Transportation Instructions / Safety Regulations
No guarantees whatsoever are valid for damage caused or favoured by the non-consideration of these directions for use. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 15 Version: 14.02.2023-001... -
Page 16: Installation
I N S T A L L A T I O N... -
Page 17: Installation In Closed Rooms
Open fire or smoking in the vicinity of the filling station is strictly prohibited. Always follow the same safety precautions as when handling oxygen. Danger No operation in explosion-hazard areas. The unit is not approved for operation in areas prone to explosion. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 17 Version: 14.02.2023-001... -
Page 18: Dimensions Nitrox Trimix Classic
I N S T A L L A T I O N Dimensions Nitrox Trimix Classic Attachment points Nitrox Trimix Classic Nitrox Trimix Classic / Nitrox Trimix Pro Page - 18 Version: 14.02.2023-001... -
Page 19: Dimensions Nitrox Trimix Pro
I N S T A L L A T I O N Dimensions Nitrox Trimix Pro Attachment points Nitrox Trimix Pro Nitrox Trimix Classic / Nitrox Trimix Pro Page - 19 Version: 14.02.2023-001... -
Page 20: Operation
O P E R A T I O N... -
Page 21: Important Operation Instructions
Remarks: The operator is responsible for both the condition of the filling equipment and the accuracy & quality of the mixtures. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 21 Version: 14.02.2023-001... -
Page 22: Filling Procedure Nitrox Cylinders
(Pmax = 200 bar). • Close breathing valve air. Close the nitrox bottle. Open the vent valve to reconnect the nitrox bottle. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 22 Version: 14.02.2023-001... -
Page 23: Examination Of The Oxygen Content Of The Mixed Breathing Gas
• Testventil öffnen bis sich an der Anzeige des Sauerstoff-Analysators ein konstanter Wert einstellt • Falls bei der Eichung mit Pressluft der Messwert von 20,9% abweicht muß nachjustiert werden • Nach der Eichung Testventil und Atemluft-Ventil schließen Nitrox Trimix Classic / Nitrox Trimix Pro Page - 23 Version: 14.02.2023-001... -
Page 24: Maintenance And Service
M A I N T E N A N C E A N D S E R V I C E... -
Page 25: Service, Repair And Maintenance
Only use authentic spare parts for service work. Warning Carry out maintenance or service work only when the unit is switched off and protected against unexpected restart. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 25 Version: 14.02.2023-001... -
Page 26: Maintenance Overview
(Option) - by qualified person Replace filter housing o-rings (Option) Every 1000 operating hours 001287 Replace filter housing back-up rings Every 1000 operating hours 001285 (Option) Nitrox Trimix Classic / Nitrox Trimix Pro Page - 26 Version: 14.02.2023-001... -
Page 27: Function Filter Housing (Option) / Filter Cartridge / Maintenance Interval
Oil removal (activated-carbon) 3600 4800 33600 Filter change at least when breathing air residual water content > 25mg/m³! We recommend using a moisture measuring device to control the saturation degree. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 27 Version: 14.02.2023-001... -
Page 28: Drain Filter Housing (Option)
- after the collected liquid has been drained - to close it again. Always follow applicable national hazard and waste disposal regulations when disposing any condensate. Drain valve Nitrox Trimix Classic / Nitrox Trimix Pro Page - 28 Version: 14.02.2023-001... -
Page 29: Filter Cartridge Change (Option)
The filter cartridge change is now completed. Note Ensure that the old filter cartridge is disposed correctly at an approved waste point. Fig. 3 - Pull the cartridge out of the housing Nitrox Trimix Classic / Nitrox Trimix Pro Page - 29 Version: 14.02.2023-001... -
Page 30: Filter Housing (Option) - Maintenance
The filter housing maintenance is now completed. Fig. 2 - Change o-ring and back-up Fig. 3 - Loosen pipe connections and Fig. 4 - Change o-ring and back-up rings nuts rings Nitrox Trimix Classic / Nitrox Trimix Pro Page - 30 Version: 14.02.2023-001... - Page 31 Every 10 years by a qualified person or authorized organisations: Visual inspection, inside and outside. In addition, a water pressure test is carried out at 1.5 times of the permissible vessel opera ting pressure. Nitrox Trimix Classic / Nitrox Trimix Pro Page - 31 Version: 14.02.2023-001...
-
Page 32: Maintenance Records
M A I N T E N A N C E R E C O R D S... - Page 33 Maintenance work Description Date, signature Nitrox Trimix Classic / Nitrox Trimix Pro Page - 33 Version: 14.02.2023-001...
- Page 34 Replaced Parts Designation Part number Date, signature Nitrox Trimix Classic / Nitrox Trimix Pro Page - 34 Version: 14.02.2023-001...
- Page 35 Cartridge change Date Operating hours Difference Name Nitrox Trimix Classic / Nitrox Trimix Pro Page - 35 Version: 14.02.2023-001...
- Page 36 A T T A C H M E N T Version: 02/21-E...
- Page 37 INFORMATION ON THE SERVICE LIFE OF L&W HIGH PRESSURE HOSES...
- Page 38 CONTENTS Testing hose lines Testing hose lines ............................3 Testing after assembly and before commissioning ................3 Recurring test ............................... 4 Procedure for hose lines found to be "defective" ................. 4 Test intervals ..............................4 Persons qualified to test hose lines ......................5 Maintenance Replacing hose lines ...........................
-
Page 39: Testing Hose Lines
TESTING HOSE LINES Testing hose lines An essential factor in ensuring operational safety when handling L&W compressors is the proper testing of the hose lines used. Tests are necessary: After assembly and before commissioning the hose line. After accidents, changes (modifications) to the compressor system, longer periods of non- ... -
Page 40: Recurring Test
TESTING HOSE LINES Recurring test Since hose lines are subject to influences that cause damage during operation and can lead to dangerous situations, they must be tested recurrently at fixed intervals. The aim of recurring tests is to detect and repair damage in good time. The objective is to ensure that the system remains in a safe condition. -
Page 41: Persons Qualified To Test Hose Lines
TESTING HOSE LINES Persons qualified to test hose lines A qualified person is a person who, through his or her professional training, professional experience and recent professional activity, has the necessary specialist knowledge required for testing work equipment - in this case for testing hose lines. These requirements are defined in the Technical Rules for Industrial Safety TRBS 1203 "Qualified persons - general requirements"... -
Page 42: Maintenance
MAINTENAN Replacing hose lines As a general rule, even when stored properly and subjected to permissible stress during use, all hose lines are subject to natural aging, which changes the material and composite properties and reduces the performance of the hose lines. This limits the service life of a hose line and the operator must ensure that hose lines are replaced at appropriate intervals. -
Page 43: Service Life
SERVICE LIFE Service life of L&W high pressure hoses When determining the service life or the replacement interval of the individual hose lines, the concrete specifications and recommendations of the hose line or machine manufacturer must be observed. Furthermore, empirical values resulting from previous tests done under the prevailing operating conditions on site are also relevant. -
Page 44: Storage
STORAGE Storing hose lines When storing hose lines, storage conditions must be aimed at minimizing the natural aging that occurs over time and the associated change in material and composite properties. For this purpose, the following information must be provided: ... -
Page 45: Annex
ANNEX... -
Page 46: Scope Of Testing, Test Criteria
ANNEX SCOPE OF TESTING; TEST CRITERIA Recommended scope of testing "visual inspection" (before initial commissioning or recommissioning) Is all user information required for safe operation of the system available (e.g. flow chart, operating instructions)? Do the hose lines comply with the flow chart or parts list? ... - Page 47 ANNEX SCOPE OF TESTING; TEST CRITERIA Recommended scope of testing "Functional test" (before initial or recommissioning) Note: Visual inspection must be carried out before the functional test All parts of the system must be tested at least at the maximum working pressure that could be achieved taking into account all intended applications:...
Need help?
Do you have a question about the Nitrox Trimix Classic and is the answer not in the manual?
Questions and answers