Summary of Contents for Johnson Pump 09-36336-04
- Page 1 I N S T R U C T I O N M A N UA L PCBA Cartridge motors MODELS: 09-36336-04, 09-36336-05, 09-36336-10, 09-36336-11, FORM NO.: IB-531 REVISION: 22/05/2024 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
- Page 2 For more information about our worldwide locations, approvals, certifications, and local representatives, please visit www.spxflow.com. SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing.
- Page 3 1. PCBA Motor function description PCBA replacement motor is a device which provides advanced sensing technology to detect the presence of water within the bilge. It does not need any external switch to work in auto. mode. It checks for water presence every 2,5 minutes and in case of water detection it continue to run until all water is pumped out. If, on the other hand, no water presence is detected it switches off and checks for water after another 2,5 minutes. It can be mounted in all Aqua Void series pump bodies. PCBA motors can be distinguished easily from other avilable replacement cartridge motors due to following features: PRODUCT LABEL INFORMING ABOUT AUTO. FUNCTION PCBA MOTOR WITH THREE WIRES CONNECTION PLUG IS PREPARED FOR THREE WIRES 2. PCBA Motor wiring As it was mentioned PCBA Motor is a device equipped with 3 wires. Each of those has its own function and this is what is described in this paragraph and below: PCBA CARTRIDGE MOTOR INSTRUCTION MANUAL | 3...
- Page 4 MOTOR IN AUTO MODE MOTOR IN MANUAL OVERRIDE MODE 3. Available product types There are four available PCBA Motor versions. These versions are given in table below: MOTOR TYPE VOLTAGE PACKING TYPE CARTRIDGE MOTOR [VDC] NUMBER 500 GPH RETAIL 09-36336-04 500 GPH BULK 09-36336-05 800 GPH RETAIL 09-36336-10 800 GPH BULK 09-36336-11 And main difference between above versions is in achieved capacity and retail or bulk packaging. 4 | PCBA CARTRIDGE MOTOR INSTRUCTION MANUAL...
- Page 5 4. PCBA Cartridge motor main parts PCBA Cartridge motor contains foollowing parts. ITEM NUMBER PART NAME QUANTITY GROMMET MANUAL OVERRIDE FUNCTION WIRE AUTO FUNCTION WIRE NEGATIVE WIRE NEGATIVE WIRE LABEL MANUAL OVERRIDE LABEL CONNECTION PLUG MALE PART MOTOR ORING TOP COVER AUTO WIRE LABEL CONNECTION PLUG FEMALE PART IMPELLER MOTOR LABEL MOTOR HOUSING...
- Page 6 5. PCBA Electrical connection proposal As it was described earlier PCBA cartridge motor products are able to work in two different work modes. Manual override mode is there to force product to act as standard Aqua Void motor and auto mode forces PCBA motor to automatically search for water inside boat bilge. To connect PCBA motor in a way which allow to easily switch between work modes it is recommendet to build electrical circuit as it is presented below: 6 | PCBA CARTRIDGE MOTOR INSTRUCTION MANUAL...
- Page 7 6. Basic product technical data ØA PARAMETER 500 GPH 800GPH HOSE SIZE 19MM / 3/4’’ 19MM / 3/4’’ CAPACITY, STRAIGHT (12V, ISO 8849) ISO: 38L/MIN, 600GPH ISO: 50L/MIN, 795GPH CAPACITY, STRAIGHT (12V, ABYC H-22) ABYC: 38L/MIN, 600GPH ABYC: 50L/MIN, 795GPH CAPACITY, 1M (12V, ISO 8849) ISO: 26L/MIN, 410GPH ISO: 35L/MIN, 560GPH...
- Page 8 6. PCBA cartridge motor installation / removal 1. Align two cams on two sides of the motor with two slots in outer housing. Then push cartridge motor down firmly so it slides down up to mechanical slots. 2. While still pushing downwards rotate cartrid- ge motor clockwise until you feel it has jumped into its position. Now cartridge motor is installed properly. If you want to remove cartridge motor rotate it in counter clockwise direction and pull up. When replacing a motor always make sure that cartridge main oring is in its proper location and it is covered with food grade synthetic grease (NSF H1). In case if oring is dry uee previously described grease and then install. 8 | PCBA CARTRIDGE MOTOR INSTRUCTION MANUAL...
- Page 9 DOWNLOADS INSTRUCTION MANUALS PCBA Cartridge motors Models: 09-36336-04, 09-36336-04, 09-36336-10 09-36336-11 Sweden +46 19 21 83 10 johnson-pump.marine@spxflow.com United States +1 800 541 1418 johnson-pump.americas.marine@spxflow.com Australia +61 03 9589 9222 ft.aus.cs@spxflow.com www.spxflow.com Improvements and research are continuous at SPX FLOW, Inc. Specifications may change without notice. ISSUED 05/2024 Form No.: IB-531 Revision: R01 Copyright ©2022 SPX FLOW, Inc.
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