Summary of Contents for Vi.Be.Mac V3L
- Page 1 INSTRUCTIONS MANUAL FOR THE M A I N T E N A N C E O P E R AT O R AUTOMATIC LABEL, VELCRO AND/OR EMBROIDERY APPLICATION UNIT V 3 L - V 3 D - V 3 D L - V3DC - V3DCL - V3DCS...
- Page 2 These instructions illustrate the working method to be followed, in compliance with current regulations. • No part of this manual may be copied or reproduced without the permission of VI.BE.MAC. S.p.A. • The contents of this manual may be subject to change without notice.
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Page 3: Table Of Contents
VI.BE.MAC.S.p.A. INDEX page GENERAL MACHINE SPECIFICATIONS.........................4 1.1.SUPPLY VOLTAGE..............................4 1.2.COMPRESSED AIR CONSUMPTION AND PRESSURE..................4 1.3.DIMENSIONS AND WEIGHT ...........................4 CONDITIONS OF USE ..............................5 2.1.FORM OF GUARANTEE............................5 WORK STATION ................................6 MACHINE START-UP..............................7 STOPPING THE MACHINE............................7 CALLING UP A PROGRAMME..........................7 WRITING A PROGRAMME ............................8 CANCELLING A PROGRAMME..........................8... - Page 4 VI.BE.MAC.S.p.A. 22.8.RE-PROGRAMMING THE SEAM OF A STRAIGHT SIDE................50 22.9.MODIFYING THE POSITION OF A SEAM FROM A SPECIFIC POINT TO THE END OF THE PROGRAMME, MOVING THE STITCHES .........................52 22.10.ENLARGING OR REDUCING A PROGRAMME (varying the X AXIS% and the Y AXIS% values) ..54 22.11.ROTATION OF A PROGRAMME........................56...
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Page 5: General Machine Specifications
VI.BE.MAC.S.p.A. 1. GENERAL MACHINE SPECIFICATIONS The Automatic Unit V3 is a Mitsubishi PLK 1006 programmable machine, for applying labels and making embroidery on a pocket. The high level of flexibility of the unit makes it possible to buy the sewing head with a fitting (e.g. Labels) and, with a quick change, to change easily the present fitting on the machine with another optional fitting for a different operation. -
Page 6: Conditions Of Use
All parts damaged through improper use by the operator, and/or improper adjustment of the unit by technical personnel not authorised by VI.BE.MAC. S.p.A., will NOT be considered as defective by the manufacturer. In this case these will be charged for, including all transport costs and/or subsequent installation costs. -
Page 7: Work Station
VI.BE.MAC.S.p.A. 3. WORK STATION The operator works in a standing position, in front of the sewing machine, with the pocket Loader (optional) located at its side. The main current switch is on the left side of the support. Fixed onto the sewing head, are the following: 1. -
Page 8: Machine Start-Up
VI.BE.MAC.S.p.A. 4. MACHINE START-UP Proceed as follows: Check the position: - of the Handwheel, placing its reference point parallel with the reference marker on the case. - of the Fitting, with the hole in the stainless steel plate placed above the hole of the Needle Plate. -
Page 9: Writing A Programme
PROGRAMME ORIGIN TYPE N° start N° end VI.BE.MAC original programme VI.BE.MAC. original programme modified on the machine Programme constructed on the machine Programme constructed and modified on the machine Confirm with ENTER To write over, if the number already exists Press 1 and ENTER 8. -
Page 10: Copying Programmes
VI.BE.MAC.S.p.A. 9. COPYING PROGRAMMES Press FUNCTION The display changes to: 1.COPY 2.FORMAT 3.LINK Press the 1 key and ENTER The display changes to: 1.MEMORY TO F.D. 2.F.D. TO MEMORY Press the 1 key to write the programme from the internal memory of the machine to a Floppy Disk... -
Page 11: Setting Bobbin And Production Counters
VI.BE.MAC.S.p.A. 10. SETTING BOBBIN AND PRODUCTION COUNTERS Press the COUNTER key (the LED lights up) to enable the COUNTER function Press the COUNTER key The following appears on the display: D.SET 0000 U.SET 0000 0000 0000 Press the ENTER key Insert the number of pieces per BOBBIN E.g.: 50 pieces... -
Page 12: Changing The Form On The Equipment Between Two Different Sewings
VI.BE.MAC.S.p.A. 11. CHANGING THE FORM ON THE EQUIPMENT BETWEEN TWO DIFFERENT SEWINGS The unit allows for a quick change of forms (in about TWO minutes). These forms are supplied together with a floppy disk, containing the personalised programmes requested by the client. -
Page 13: Changing The Equipment
VI.BE.MAC.S.p.A. 12. CHANGING THE EQUIPMENT The V3Unit, using a quick change, allows the operator to change, in a simple way, the fitting in the machine for another optional fitting for carrying out a different operation. Three different working patterns for the unit can be selected. - Page 14 VI.BE.MAC.S.p.A. pag.13...
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Page 15: Operating System
VI.BE.MAC.S.p.A. 13. OPERATING SYSTEM The machine can perform the 7 different types of operation. These are: N° TYPE OPERATION DESIGN The operator lowers the blocking jig and presses the button NORMAL for the start of the sewing cycle. + LOADER The operator closes the loading pincer and pushes the loader start button. -
Page 16: List Of Errors And Messages Mitsubishi Type "B
SHORT CIRCUIT E - 20 Error in the SOFTWARE Reload the System Software from the special disk (available, on request, from VI.BE.MAC.) E - 25 Air Pressure too low Check for the cause and restore correct pressure... -
Page 17: List Of Messages (M - Xx)
Floppy Disk not inserted Check that the Disk is properly inserted System Software damaged Reload the System Software from the special disk (available, on request, from VI.BE.MAC.) M - 02 Floppy Disk protected Move the protection selector on the Floppy Disk... - Page 18 VI.BE.MAC.S.p.A. M - 27 The reduction value requested The value inserted is below 10% is too low Insert the correct value M - 28 The increase value requested The value inserted is above 200% is too high Insert the correct value...
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Page 19: Electrical Connection
VI.BE.MAC.S.p.A. 15. ELECTRICAL CONNECTION 15.1. INPUTS There is a card on the right-hand side of the machine, with a series of terminals for the various connections. 15.1.1. LEFT GREY PEDAL (I1) Connected to connector CON I, located in the back of the main cabinet The two terminals used are n°1 and n°2. -
Page 20: Outputs
VI.BE.MAC.S.p.A. 15.2.OUTPUTS 15.2.1. EXTERNAL JIG (04) Connected to connector CON 8 (FU), in the card located on the right-hand side of the machine. The two terminals used are 2 and the common to TE2 B5 It commands solenoid valve EV1 in the equipment of the machine. -
Page 21: Solenoid Valves
The 3-way single exchange model PA13/0205 used for valves EV5 and EV6. All the electric coils are type 24Vcc 2.5W. Depending on the operative system called up, the Solenoid Valves have the following functions with their relative connections: 1006 V3L LABEL SOLENOID VALVE FUNCTION CONNECTION NUMBER... -
Page 22: Control Circuit
VI.BE.MAC.S.p.A. 17. CONTROL CIRCUIT The equipment uses an electro-pneumatic sequential circuit, managed entirely by the machine's software (FULL LOGIC AUTOMATION) free of electronic disturbance and in compliance with the directive 89/336/CEE regarding electro-magnetic compatibility. The following are used in the circuit: 17.1 ELECTRIC LIMIT STOPS for LOADER... -
Page 23: Original Point Sensors
19. PNEUMATIC SYSTEM A series of cylinders (some special), controlled by the Solenoid Valves, are used to carry out all the various functions. The cylinder connections for the FUNCTION are as follows: - 1006 V3L LABEL SOLENOID VALVE FUNCTION CONNECTION NUMBER... -
Page 24: Lifting The Sewing Head
VI.BE.MAC.S.p.A. 20. LIFTING THE SEWING HEAD Before carrying out any operation, make sure that: • the unit is off, by pressing the OFF key on the main switch. • the unit is disconnected from the general compressed air system. •... -
Page 25: Operating Software Parameters
VI.BE.MAC.S.p.A. 21. SYSTEM SOFTWARE PARAMETERS With the new management software, version 3.0, the automatic unit can now perform the following 7 different types of operation. While the automatic unit is running, the following parameters can be varied, for every operation called up by paragraph 6.OPERATION SYSTEMS. -
Page 26: Varying Timer Settings With Automatic Cycle Prmb = 2
VI.BE.MAC.S.p.A. The following appears on the display:: WRITING……………. When the display once again shows the programme, turn off the machine and wait until the display goes out. Re-start the machine and check that everything functions correctly. 21.2. VARYING TIMER SETTINGS WITH AUTOMATIC CYCLE PRMB = 2... -
Page 27: Inputs / Outputs Test
VI.BE.MAC.S.p.A. 21.3.INPUTS / OUTPUTS TEST On the command console fixed to the card cabinet under the Loader: Press the F key The following appears on the display: F U N C Press the two arrows and the A key together... - Page 28 VI.BE.MAC.S.p.A. The following appears on the display: U P - o n Synchroniser of Thread-puller Position Sensor UP The INPUT value of the parameter U P is displayed. Turn the synchroniser on the machine to check that the value changes from o n to o f or viceversa.
- Page 29 VI.BE.MAC.S.p.A. 0 2 o - o f output parameter 0 2 = OFF UNLOADER CARRIAGE The OUTPUT value of the parameter 0 2 o is displayed. Press the D key to change the value from o n to o f...
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Page 30: Material Carriage Parameter Control - Tension Release Time During Cut Cycle
VI.BE.MAC.S.p.A. Press the down arrow key The following appears on the display: BU.302 Version of BIOS in use in the main memory Press the down arrow key The following appears on the display: SU.459 Version of system SOFTWARE in use in the main memory Press the H key to exit 20.4. -
Page 31: Control Of Set Speeds (Feed And Sewing) And Slow Start Function
VI.BE.MAC.S.p.A. 21.5.CONTROL OF SET SPEEDS (FEED and SEWING) AND SLOW START FUNCTION On the command console fixed to the card cabinet under the Loader: Press the F key The following appears on the display: F U N C Press the down arrow and the B key together... - Page 32 VI.BE.MAC.S.p.A. Use the D key to change the units Use the C key to change the tens Use the B key to change the hundreds Use the A key to change the thousands Adjust to a value of 180 Press the down arrow key until the following appears on the display:...
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Page 33: Programming
VI.BE.MAC.S.p.A. 22. PROGRAMMING 22.1.GENERAL SPECIFICATIONS The MITSUBISHI PLK B 1006 machine is equipped with an extremely versatile and easy-to-use software. To create a new sewing programme on a pocket, follow the instructions given below, which will take you, step by step, all the way to saving the programme onto a Floppy Disk or into the Internal Memory. -
Page 34: Programming An Embroidery
VI.BE.MAC.S.p.A. 22.2.PROGRAMMING AN EMBROIDERY Lower the jigs Press PEN IN Press 1 and ENTER Press HOME The display changes to: TYPE DATA 1.B DATA 2.BA DATA Press 1 and ENTER The display changes to: SPEED HIGH ST.LENGTH 3.0mm With the SPEED key select type of speed required from the 4 possible, normally HIGH With the numerical keys set the required stitch length E.g. - Page 35 VI.BE.MAC.S.p.A. CURVE SEAM (IRREGULAR CURVE) Press the TEACHING METHOD key and select the S 01 method in the upper right of the display Move with the directional arrows TO THE VARIOUS POINTS OF THE CURVE. Press ENTER Move with the directional arrows to the END of the curve (S 05)
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Page 36: Re-Programming The Second Seam In An Embroidery
VI.BE.MAC.S.p.A. 22.3.RE-PROGRAMMING THE SECOND SEAM INTO AN EMBROIDERY Lower the plates Press the PEN IN key The display changes to: DO YOU CLEAR Press 2 and ENTER The display changes to: PRESS HOME KEY Press the HOME key The machine resets to the ORIGINAL POINT... - Page 37 VI.BE.MAC.S.p.A. MAKE ARC DATA Press 1 and ENTER End of the seam Press CODE Press 1 Press ENTER Press 1 to select TRIM Press ENTER Press RETURN The machine automatically resets to the ORIGINAL POINT Press END Press HOME Lower the jigs and test the programme with the JOG+ key and, if all goes well, press HOME...
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Page 38: Programming A Label
VI.BE.MAC.S.p.A. 22.4.PROGRAMMING A LABEL Lower the jigs Press PEN IN Press 1 Press ENTER Press HOME The display changes to: TYPE DATA 1.B DATA 2.BA DATA Press 1 Press ENTER The display changes to: SPEED HIGH ST.LENGTH 3.0mm With the SPEED key select the type HIGH With the numerical keys set the required stitch length E.g. - Page 39 VI.BE.MAC.S.p.A. Press ENTER • In there is a second LABEL start again from the stitch “X” • If the program is finished Press RETURN The machine automatically resets to the ORIGINAL POINT Press END Press HOME Lower the jigs and test the programme with the JOG+ key and, if all goes well...
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Page 40: Modifications To The Programme
VI.BE.MAC.S.p.A. 23. MODIFICATIONS TO THE PROGRAMME 23.1.GENERAL SPECIFICATIONS The MITSUBISHI PLK B 1006 is equipped with an extremely versatile and easy-to-use software. To modify a sewing programme, of a pocket embroidery or a label follow the instructions given below, which will take you, step by step, all the way to saving the programme onto a Floppy Disk or into the Internal Memory. -
Page 41: Memory
N° start N° end VI.BE.MAC original program VI.BE.MAC original program, modified in the machine Programme constructed in the machine Programme constructed and modified in the machine It is very important to save the program to memory correctly, in order to avoid undesired variations or changes. -
Page 42: Moving The Entire Programme
VI.BE.MAC.S.p.A. 23.2.MOVING THE ENTIRE PROGRAMME Lower the plates Press the MODIFY key The display changes to: PRESS HOME KEY Press the HOME key The machine resets to its ORIGINAL POINT Press the FUNCTION key The display changes to: CHANGE RETURN 1Y... -
Page 43: Modifying An Angle Inserted In The Programme
VI.BE.MAC.S.p.A. 23.3.MODIFYING AN ANGLE INSERTED IN THE PROGRAMME Lower the plates Press the MODIFY key The display changes to: PRESS HOME KEY Press the HOME key The machine resets to its ORIGINAL POINT Press the FUNCTION key The display changes to:... - Page 44 VI.BE.MAC.S.p.A. The display changes to: START POINT JOG SEW X xxxx Y yyyy Use JOG+ key to go to the end point of the modification (Point B). Press ENTER The following appears on the display:: MAKE BREAK LINE DATA Press 1 and ENTER...
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Page 45: Modifying A Curve Inserted In The Programme
VI.BE.MAC.S.p.A. 23.4.MODIFYING A CURVE INSERTED IN THE PROGRAMME Lower the plates Press the MODIFY key The display changes to: PRESS HOME KEY Press the HOME key The machine resets to its ORIGINAL POINT Press the FUNCTION key The display changes to:... - Page 46 VI.BE.MAC.S.p.A. MAKE ARC DATA Press 1 and ENTER Press the MODIFY key The display changes to: PRESS HOME KEY Press HOME Test the programme with the JOG+ key and, if all goes well to the end, press HOME Try the programme and save it as follows:...
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Page 47: Modifying The Sewing Speed (N° Of Stitches)
VI.BE.MAC.S.p.A. 23.5.MODIFYING THE SEWING SPEED (n° of stitches) Lower the plates Press the MODIFY key The display changes to: PRESS HOME KEY Press the HOME key The machine resets to its ORIGINAL POINT "X" Press the FUNCTION key The display changes to:... - Page 48 VI.BE.MAC.S.p.A. Test the programme with the JOG+ key and if all goes well to the end press HOME Try the programme while sewing and save it as follows: Press WRITE The display changes to: WRITE DATA 1.MEMORY 2.FD Press the 1 key to write the programme into the internal memory of the machine (Max.47 programmes) Press the 2 key to write the programme onto the Floppy Disk (Max.149 programmes)
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Page 49: Adding Codes
VI.BE.MAC.S.p.A. 23.6.ADDING CODES Lower the plates Press the MODIFY key The display changes to: PRESS HOME KEY Press the HOME key *X* Press the FUNCTION key The display changes to: FUN1 CHANGE RETURN 1Y FEED Press the 1 key and ENTER... -
Page 50: Removing Codes
VI.BE.MAC.S.p.A. 23.7.REMOVING CODES Lower the plates Press the MODIFY key The display changes to: PRESS HOME KEY Press the HOME key The machine resets to its ORIGINAL POINT *X* Press the FUNCTION key The display changes to: CHANGE RETURN 1Y... -
Page 51: Re-Programming The Seam Of A Straight Side
VI.BE.MAC.S.p.A. 23.8.RE-PROGRAMMING THE SEAM OF A STRAIGHT SIDE Lower the plates Press the MODIFY key The display changes to: PRESS HOME KEY Press the HOME key The machine resets to its ORIGINAL POINT Press the FUNCTION key The display changes to:... - Page 52 VI.BE.MAC.S.p.A. Test the programme with the JOG+ key and, if all goes well to the end, press HOME Try the programme while sewing and save it as follows: Press WRITE The display changes to: WRITE DATA 1.MEMORY 2.FD Press the 1 key to write the programme into the internal memory of the machine (Max. 47 programmes) Press the 2 key to write the programme onto the Floppy Disk (Max.149 programmes)
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Page 53: Modifying The Position Of A Seam From A Specific Point To The End Of The Programme, Moving The Stitches
VI.BE.MAC.S.p.A. 23.9. MODIFYING THE POSITION OF A SEAM FROM A SPECIFIC POINT TO THE END OF THE PROGRAMME, MOVING THE STITCHES Lower the plates Press the MODIFY key The display changes to: PRESS HOME KEY Press the HOME key The machine resets to the ORIGINAL POINT... - Page 54 VI.BE.MAC.S.p.A. Try the program with the JOG+ key and if all goes well to the end, press HOME Try the programme and then save it to memory as follows: Press WRITE The display changes to: WRITE DATA 1.MEMORY 2.FD Press 1 to save the programme into the internal memory of the machine (Max.47 programmes) Press 2 to save the programme onto the floppy disk (Max.149 programmes)
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Page 55: Enlarging Or Reducing A Programme (Varying The X Axis% And The Y Axis% Values)
VI.BE.MAC.S.p.A. 23.10.ENLARGING OR REDUCING A PROGRAMME (varying the X AXIS% and the Y AXIS% values) Lower the plates Press the CONVERT key The display changes to: PUSH HOME KEY Press the HOME key The machine resets to its ORIGINAL POINT... - Page 56 VI.BE.MAC.S.p.A. The following appears on the display: ENLARGE / REDUCE FIX ST. NUMBER ATTENTION: Remove the external jig if point A = Central Point of the programme Press 1 and ENTER The following appears on the display:: PUSH HOME KEY...
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Page 57: Rotation Of A Programme
VI.BE.MAC.S.p.A. 23.11.ROTATION OF A PROGRAMME Press the CONVERT key The display changes to: PRESS HOME KEY Press the HOME key The machine resets to its ORIGINAL POINT The display changes to: 1 HOME 2 ENLARGE 3 MIRROR 4 ROTATE Press the 4 key to select ROTATE... - Page 58 VI.BE.MAC.S.p.A. Press the 1 key to write the programme into the internal memory of the machine (Max.47 programmes) Press the 2 key to write the programme onto the Floppy Disk (Max.149 programmes) Confirm choice with ENTER Insert a programme number, between 600 and 749 for a type B programme...
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Page 59: Instructions For Loading The System Software And The Operation Tables Into The Control Unit
VI.BE.MAC.S.p.A. 24. INSTRUCTIONS FOR LOADING THE SYSTEM SOFTWARE AND THE OPERATION TABLES INTO THE CONTROL UNIT 24.1. LOADING THE SYSTEM SOFTWARE Turn off the machine Insert the floppy disk SYSTEM SOFTWARE VER. 459 in the driver Press button "F" on the console, under the driver and, while holding it down, TURN ON THE MACHINE... - Page 60 S.p.A. INDUSTRIAL SEWING MACHINES - AUTOMATIC UNITS - TECHNICAL DEVICES 37057 S. GIOVANNI LUPATOTO (VR) ITALY - Via Monte Pastello, 7/I Tel. (+39) 045 8778151 / 8778152 r.a. - Telefax (+39) 045 8779024 http://www.vibemac.com • E-mail: vibemac@vibemac.com...
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Questions and answers
Can a controller be sold?
@MONORAL BEBB أريد واحدة كم تمنه من فضلك
Welcomes can sell some parts of v3 sewing machine
Yes, parts for the Vi.Be.Mac V3L sewing machine can be purchased. However, only parts found to be defective by the manufacturer are covered under the one-year guarantee. Damaged parts due to improper use or unauthorized adjustments will not be considered defective and will be charged for, including transport and installation costs.
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