Summary of Contents for SmartGroup 650
- Page 1 Instruction Manual Hedelund 22 Glyngøre 7870 Roslev Tel.: +45 3842 4424 www.Smart-Group.dk Email: smart@smart-group.dk SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 1 of 32...
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Page 2: Table Of Contents
Hydraulics .............................. 18 Lift arm............................... 18 Vacuum ..............................19 18. Diagram ..............................20 18.1. Wiring diagrams ..........................20 18.2. Vacuum system..........................23 18.3. Hydraulic diagram .......................... 24 SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 2 of 32... - Page 3 THE MACHINE MUST RUN ON A FLAT SURFACE WITH LOAD. AT FULL EXTENSION AT THE HEIGHT OF 5.8 MTR. DO NOT USE THE MACHINE IN WINDSPEED OVER 4 MTR/S. SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 3 of 32...
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Page 4: Introduction
The operator shall receive instruction and training in use of the machine, and have read and understood this manual, especially the safety precautions in Chapter 5. SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 4 of 32... -
Page 5: Safety Devices
The machine must NOT be used in an ATEX zone (explosive atmosphere). DANGER! Standing under the load during lifting is strictly prohibited. PROHIBITED! Must NOT be used to lift people. SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 5 of 32... -
Page 6: Moving The Sg 650
Support in Support out SUPPORTS MUST ALWAYS BE DEPLOYED WHEN MOVING THE MACHINE TO PREVENT IT TIPPING OVER 5.4. Location of CE-mark SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 6 of 32... -
Page 7: Transportation/Handling
6. Transportation/handling SmartGroup SG 650 can be used indoors and out. If used outdoors, always protect from heavy rain and snow. Before transporting the machine, switch off electronic parts at the main switch (pos. 10). Secure the machine firmly to a vehicle/trailer and protect from direct rain and snow. -
Page 8: Overview And General Description Of The Machine
Counterweight Lifting eye Lifting eye Vacuum pump Support with wheel Battery box Hose reel: The two inner hoses are hydraulic. The two outer hoses are vacuum. SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 8 of 32... -
Page 9: Operating Vacuum Function
Once the item is firmly attached, operate the machine with extreme caution for safety. Start vacuum pumps by holding down the 2 yellow buttons simultaneously. Dual circuit vacuum system. SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 9 of 32... -
Page 10: Control Unit For Telescopic Arm And Lifting Yoke
A hydraulic cylinder between the two front wheels controls the lateral shift movement. Propulsion motor ON/OFF Flip switch for high/low speed Forward/reverse Safety switch For reverse function handles SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 10 of... -
Page 11: Electrical Controls
Flip switch UP to move forwards. Flip switch DOWN to reverse. SAFETY function: To stop the vehicle and move forward, activate the safety switch. Remote control box (pos. 22): SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 11 of... - Page 12 Propulsion motor: (pos. 1): 1200 W AC. Powers both front wheels Motor control box: (pos. 2): Tyre pressures: (pos. 52/53): Max. on all 4 wheels 43 PSI/2,95 Bar/ 295 kPa SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 12 of...
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Page 13: Overview Of Vacuum System
13.2. Vacuum pump Vacuum: (Pos. 37) Vacuumpump and filter are located on the outside of the machine, under a panel. 2 sets of vacuum pump and filter. SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 13 of... -
Page 14: Vacuum Gauge, Spirit Level
Fuse, battery box Batteries: (pos. 8) The batteries are housed in a battery box on the outside of the machine under panels. 2 x 2 12 Volt batteries. SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 14 of... -
Page 15: Control Unit For Telescopic Arm And Lifting Yoke
Control unit for telescopic arm and lifting yoke Lift arm UP/DOWN Lateral shift, right Lateral shift, left Tilt down Telescopic arm, extend Tilt up Telescopic arm, retract SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 15 of... -
Page 16: Troubleshooting Breakdowns
If the circuit breaker trips out again during this manoeuvre, your own body weight can be used to level the machine by pressing on the weight blocks. SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 16 of... -
Page 17: Moving The Lift
Check that the main switch is ON. Turn clockwise to switch on. Is the ON/OFF flip switch on the steering handle in the ON position? Are the batteries charged (check indicator)? Is the propulsion motor fuse intact? Is the motor control system fuse intact? SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 17 of... -
Page 18: Hydraulics
The machine has 6 hydraulic cylinders. 1 for tilting the yoke, 1 to lift the arm, 3 for extending the arm and 1 for lateral shift. Hydraulic cylinder for lift arm, telescopic arm, tilt function. Service plate. According to the law, the SG 650 must be inspected annually SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424... -
Page 19: Vacuum
If the manometer reading is constant at around 0.55 or less when the pump is working: The pump is faulty or there is a leak in the hose connection between the non-return valve and the vacuum pump. SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 19 of... -
Page 20: Diagram
Diagram Wiring diagrams 18.1. Wiring diagram 1 Wiring diagram 2 SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 20 of... - Page 21 Wiring diagram 3 Wiring diagram 4 SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 21 of...
- Page 22 Wiring diagram 5 SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 22 of...
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Page 23: Vacuum System
18.2. Vacuum system SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 23 of... -
Page 24: Hydraulic Diagram
18.3. Hydraulic diagram SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 24 of... -
Page 25: Technical Data
Total height 1520 mm Total width 890 mm Total length 2940 mm Total weight 1175 kg 24 V DC Charger 230 V – CE-approved plug 19.1. Loading diagram SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 25 of... -
Page 26: Noise Level
Such parts include: • electrical components • painted parts • plastic parts It is therefore important to comply with national laws and regulations concerning the disposal of hazardous materials. SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 26 of... -
Page 27: Maintenance
21.3. Maintenance SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 27 of... - Page 28 SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 28 of...
- Page 29 SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 29 of...
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Page 30: General Description/Spare Parts List
32 WEIGHT BLOCK Weight block 120 mm SG04500120 33 STEEL CROWN NUT for yoke Steel crown nut 34 Spring for yoke Pressure washer for suction pad - yoke VACUUM SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 30 of... - Page 31 68 BOLTS 69 O-RING, TOWER O-ring 150.00-8.00 NBR 70 70 POM-RING, TOWER Ø 190 x 151 x 6 mm PA6 71 POM-RING, TOWER Ø 190x167x6 mm PA6 SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 31 of...
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Page 32: Declaration Of Conformity
EN ISO 3691-5 Industrial trucks - Safety requirements and verification - Part 5: Pedestrian-propelled trucks Place / Date: Signature: ________________________ ________________________ Director Ole Vilhelm Kobæk SmartGroup Hedelund 22, Glyngøre ,7870 Roslev Tel. +45 3842 4424 page 32 of...
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