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ENERCON DELUXE COMPAK 2000 Owner Reference Manual

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CORONA TREATING SYSTEM
DELUXE COMPAK™ 2000 CE POWER SUPPLY
ML0112-501-02
OWNERS REFERENCE MANUAL
MAILING ADDRESS:
SHIPPING ADDRESS:
Enercon Industries Corp.
Enercon Industries Corp.
P.O. Box 773
W140 N9572 Fountain Blvd.
Menomonee Falls, WI 53052-0773
Menomonee Falls, WI 53051
Phone: (262) 255-6070 ● Fax: (262) 255-7784 ● Web Site: www.enerconind.com
2/13/2019

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  • Page 1 CORONA TREATING SYSTEM DELUXE COMPAK™ 2000 CE POWER SUPPLY ML0112-501-02 OWNERS REFERENCE MANUAL MAILING ADDRESS: SHIPPING ADDRESS: Enercon Industries Corp. Enercon Industries Corp. P.O. Box 773 W140 N9572 Fountain Blvd. Menomonee Falls, WI 53052-0773 Menomonee Falls, WI 53051 Phone: (262) 255-6070 ● Fax: (262) 255-7784 ● Web Site: www.enerconind.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION 1 – INTRODUCTION ................................1 SAFETY AND WARNINGS ............................... 1 SAFETY PRECAUTIONS ..............................2 GENERAL ..................................3 CORONA TREATING SYSTEM DESCRIPTION ......................3 INFORMATION AND SAFETY LABELS (Figure 1) ......................4 SECTION 2 - INSTALLATION ................................5 UNPACKING AND INSPECTION ............................
  • Page 3 WET START INTERVAL ..............................23 MANUAL MODE ................................24 WATT DENSITY CONTROL MODE .......................... 24-25 CALCULATING WATT DENSITY ............................ 25 WATT DENSITY VERIFICATION ..........................25-26 PROPORTIONAL SPEED ............................26-27 MODIFYING PROPORTIONAL SPEED SETTINGS ....................... 27 COMPUTER INTERFACE (Figure 26) ........................27-28 REMOTE START/STOP.............................

  • Page 4: Section 1 - Introduction

    Enercon installation drawings and local codes to ensure the safety of personnel in the area and in the building. SAFETY AND WARNINGS CAUTION emphasis.

  • Page 5: Safety Precautions

    ALWAYS use safety as the first step. CAUTION! Familiarize Yourself Thoroughly with Equipment: Never attempt to work on this equipment unless you are completely familiar with it. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 6: General

    Corona Treating System, designed engineered by Enercon, is one of the simplest and most effective available today. Reliability, safety, efficiency, simplicity, ease of access and appearance are some of the important considerations and benefits of the Enercon Corona Treating System.

  • Page 7: Information And Safety Labels (Figure 1)

    If for any reason a label is removed, defaced, painted over or underlying parts are replaced, we recommend you obtain a replacement label from Enercon and re-apply them in the locations shown. NA0136 Rating Plate Figure 1 ML0112-501-02 Deluxe Compak™...

  • Page 8: Section 2 - Installation

    When Enercon provides your carrier at once to request an inspection. The carrier the systems cables, the placement of the power supply agent should make an inspection and issue a loss or should not exceed any of the cable lengths.

  • Page 9: Mounting The Power Supply (Figure 2)

    The size of your must be grounded to a good Earthen Ground point cables or cord grips will determine which of the (See Figure 4). knockouts you should use. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 10: Control Wiring

    21 22 23 24 25 26 27 28 29 the power supply, system options and customer control wiring. Enercon also provides cables for the interlocks and the optional remote control, if include with your system. The interlock cable is wired to the station, with a...

  • Page 11: High Frequency Output Power Cables

    High Voltage Wire run as short as possible. twist the output cables could result in the induction When Enercon has not supplied a Flexible High heating of the wire tray, conduit or adjacent metals. Voltage Conduit with a system, the high voltage wire...

  • Page 12: Connecting The Flexible Hv Conduit (Figures 10 - 12)

    When Enercon has supplied a Flexible High Voltage On most new systems, one end of the conduit will be Conduit, the placement of the Transformer cannot factory installed at the Station or the Remote HV exceed the length of the conduit you were supplied.

  • Page 13: High Voltage Wiring (Figure 13)

    HIGH VOLTAGE WIRING High voltage wiring must be kept clear of control wiring, surrounding metal and grounded surfaces by a minimum of 25.4mm (1”) within an Enercon enclosure, or 50.8mm (2”) within a 3 party enclosure. The transformer’s bushings and ground stud utilize a...
  • Page 14 If supplying a 3 party blower, ensure the blower size meets the specifications provided in the equipment proposal and drawings provided with your system. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 15: Exhaust Duct Sizing Guidelines

    REQUIRED accurate Moisture Content: numbers. Enercon makes no representations or warranties regarding emissions Our equipment typically does not affect the moisture characteristics for any of its products, including...

  • Page 16: Exhaust Duct Connection Guidelines (Figure 14)

     Call Enercon Industries (1-262-255-6070) if you have any questions regarding these guidelines. DON’T:  Don’t use the same size ductwork as the termination at the station.

  • Page 17: Inspection

    SECTION 3 of this manual. "ON-SITE" START-UP An Enercon service engineer can be called in to carry out this portion of the procedure. All equipment should be fully installed before the service engineer arrives on-site.

  • Page 18: Standard System Component Installation Layout (Figure 15)

    Control Wiring HF Output Cables Exhaust Ducting (Supplied by Customer) Fused Disconnect (Supplied by Customer) System Ground (All System Components Must Be At The Same Ground Potential) Figure 15 ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 19: System Component Installation Layout W/Remote H.v. Transformer (Figure 16)

    Station Diagnostics (Optional) Control Wiring HF Output Cables Enercon Flexible HV Conduit or Customer Supplied High Voltage Cable Run 10cm (4”) Diameter or 10cm (4”) Square Metal Conduit (Supplied by Customer) High Voltage Wire (Supplied by Customer) Insulators to Center HV Cable in Conduit (Supplied by Customer)

  • Page 20: Purged System Component Installation Layout (Figure 17)

    Pressure Sensing Tube (Run To Non-Hazardous Environment) Fused Disconnect (Supplied by Customer) System Ground (All System Components Must Be At The Same Ground Potential) 5 & 7 Figure 17 ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 21: Optional Ozone Decomposer

    Exhaust Blower Exhaust Air – To Outside of Building Pressure Gauges Disconnect and Blower Motor Starter (Optional) (O ) (O ) (O ) (O ) (O ) Figure 18 ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 22: Section 3 - Principles Of Operation

    High Voltage The converter section rectifies the incoming AC Switching. Your system will also accept a customer voltage to DC, and provides filtering. interlock, or a series of customer interlocks. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 23: Control Functions (Figure 20)

    The graphics display on the front panel of the power system drawings to identify your system’s interlocks supply initially displays the Enercon Logo screen and and SECTION 5 for test procedures on your system then defaults to the Run screen (Figures 22 & 23).

  • Page 24: Deluxe Compak™ 2000 Menu Flow Chart (Figure 24)

    Manual Setup Proportional Speed Main Menu Zero Speed Screen Wet Start Interval Remote Proportional Power Treatment Width Station Number of Sides Setup Zero Speed Time Clock Date Figure 24 ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 25: Navigation Window And Selector Ring (Figure 25)

    In a situation where the Zero Speed Interlock is the Proportional Speed only issue the Run screen will display Ready To Wet Start Interval Start, but the line speed will show a value that is ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 26: Sequence Of Operation

    Manual Start/Stop function. The user can, however, Function that reduces the power supply output power choose the Start/Stop function they require. level upon initial Start Up. This function is designed ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 27: Manual Mode

    5. At the Start/Stop Control Mode screen scroll 2.00 KW through and select MANUAL for Manual Start/Stop 1000 FPM and press DONE until you return to the Run screen. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 28: Calculating Watt Density

    8. On the front panel press the START button. The output power level ensure that the units of measure unit should start and the status graphic on the Run and system parameters are entered properly. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 29: Proportional Speed

    2. From the Main Menu screen highlight Control Next to returned to the Power Control Mode Mode Setup and press EDIT. screen; or press DONE until you are back on the Run screen. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 30: Modifying Proportional Speed Settings

    DONE to go back to the Main When in Computer Interface mode the power supply Menu and highlight Display Setup, then press EDIT. accepts an isolated 0-10 VDC or 4-20mA (DC) signal ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 31: Computer Interface (Figure 26)

    Use the follow steps to place the system into the start/stop contact is closed or opened, but while Remote Start/Stop mode. running the front panel STOP button is still 1. From the Run screen press MENU. functional. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 32: Zero Speed Start/Stop

    Display Setup 1000 FPM Control Mode Setup Station Setup 12. When you stop your line the ground roll should Set Clock stop turning when the web stops moving. Once ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 33: Optional Remote Display Activation

    When the circuit breaker is turned on at the power button is pressed and the line speed drops supply the Enercon Logo screen (Figures 27 & 28) will below the set point the system will not restart be displayed briefly and then the screen will default to...

  • Page 34: Selecting Mode Of Operation

    SELECTING MODE OF OPERATION The Remote Display will default to the mode of operation that is currently selected either from the power supply front panel or the Remote Display. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 35: Selecting Start/Stop Mode

    The LTI contacts will be in their de-energized state Mode and the display will change back to the (Open / Closed) when the power supply is off, or selected Control Mode screen. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 36: System Fault Log

    You can scroll through the log by pressing + or –. Pressing CLEAR will clear the Fault Log entries and pressing DONE will take you back to the Run screen. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 37: Section 4 - Options

    Display Box is covered under REMOTE DISPLAY Station Diagnostics box, the front panel screen will BOX in SECTION 3. display the Enercon Logo briefly and then display STATION DIAGNOSTICS one of the Interlock Status screens. Station Diagnostics provides you the ability to If all of the system interlocks are satisfied, the green monitor your system’s Zero Speed, Electrode...
  • Page 38 F1 pushbutton instead of STATUS (Figure 33). Station Diagnostic s LOOK UP TEXT 12:12 12/12 LOOK UP TEXT 12:12 12/12 LOOK UP TEXT 12:12 12/12 RESET Figure 34 Figure 33 ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...
  • Page 39 The power reduction circuit wiring is only required on pushbutton on the power supply front panel, or switching boxes with all 3 switching options. remote, membrane switch. Once the power supply is ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 40: High Voltage Switching (Figures 34 - 36)

    ML0134-001-XX, more detailed information on the installation, operation, and maintenance. BLOWER MOTOR STARTER The Blower Motor Starter allows you to start and stop your exhaust blower(s) locally at the power ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 41: Maintenance

    STATION INTERLOCK LED extinguishes, Ready to to clean the interior and exterior of the system Start is displayed on the graphics display and that the instead. power supply starts. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 42: External Connections

    Reapply the compressed air and verify that the the wires, connections, bus work or associated parts. STATION INTERLOCK LED extinguishes and Ready Do not over-torque connections. to Start is displayed on the graphics display. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 43: Corrective Maintenance

    A table is provided for the logging of maintenance for this equipment in SECTION 8. Regularly record the maintenance performed on this equipment in this table, including any issues found and their resolution. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 44: Section 6 - Troubleshooting

    SECTION 6 – TROUBLESHOOTING GENERAL The Enercon Deluxe Compak™ 2000 CE Power Before performing troubleshooting this Supply is specifically designed to eliminate the need equipment, please read this section completely. Also, of making any internal adjustments. The control please refer to SECTION 1, Pages 1 and 2, to become...

  • Page 45: Troubleshooting Station Interlocks

    FACTORY ASSISTANCE  Zero Speed – Check that your system ground roll is turning at minimum speed or greater. Enercon Customer Service Department a) Check that your Zero/Prop Speed sensor or Phone Number: (262) 255-6070 Encoder is installed and wired properly, and Fax Number: (262) 255-7784 free of damage.

  • Page 46: Inverter Ohm Check Procedure

    OPEN OPEN Slight Deflection, Then *(+)G to (-)F OPEN OPEN (+)=Positive (black) meter lead. (-)=Negative (red) meter lead. *Measure with gate leads disconnected, meter at its highest resistance scale. ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 47: Section 7 - Parts Lists

    GENERAL SHIPPING INSTRUCTIONS FOR RETURNS This Section of your manual contains illustrated part Enercon has 2 facilities that perform repairs and breakdowns of the various components that make up process credits. Before shipping parts or equipment your Deluxe Compak™ 2000 CE Power Supply. If...

  • Page 48: 1-3Kw Power Supply Parts Breakdown (Figure 38)

    Snubber Capacitor Assembly FD5373-03 Power Supply Heat Sink (Hidden) NOTE: Part numbers and quantities may change, please have your equipment serial number available when ordering parts. 12A,B Figure 38 ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 49: Section 8 - Miscellaneous

    SECTION 8 – MISCELLANEOUS MAINTENANCE RECORD Date Issues Found Corrective Action Required Verified By ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...
  • Page 50 MAINTENANCE RECORD Date Issues Found Corrective Action Required Verified By ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 51: Production Information

    PRODUCTION INFORMATION Min. Line Max. Line Actual Line Output Watt Product Air Gap Speed Speed Speed kW Level Density ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...
  • Page 52 PRODUCTION INFORMATION Min. Line Max. Line Actual Line Output Watt Product Air Gap Speed Speed Speed kW Level Density ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

  • Page 53: Notes

    NOTES ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...
  • Page 54 NOTES ML0112-501-02 Deluxe Compak™ 2000 CE Power Supply Rev. C Enercon Industries...

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