Manual Car turntable TWCTT-450 Table of contents General information ..........................1 Identification of the instructions for use ....................1 Technical data ............................1 Modification of the product ......................... 1 Safety-related information ........................2 5.1 Safety instructions ............................2 5.2 Warnings and symbols ..........................3 Conformity with the product ........................
Page 3
Manual Car turntable TWCTT-450 Important information: ASSEMBLY You can find the assembly video for this car turntable on YouTube: https://youtu.be/mP1qRmiQaIU or scan the QR code. PRODUCT PRESENTATION You can find the product presentation video for this lift on YouTube: https://youtu.be/_f-v5Gl5oVk or scan the QR code.
Page 4
24/7 Service Center: Our 24/7 Self-Service Center is a mobile website designed for self-diagnosis of issues with your Twin Busch lift. Here, we provide an extensive video collection covering a wide range of relevant topics for your Twin Busch lift, from fine-tuning and maintenance to component replacement.
Manual car turntable TWCTT-450 1. General information The TWCTT-450 car turntable is ideal for presenting vehicles in demonstration areas. The turntable is also suitable for positioning vehicles in narrow driveways and confined spaces in car parks. The turntable can be installed above or below ground. It is driven by 4 electric motors. The rollers run smoothly and require little maintenance.
Manual Car turntable TWCTT-450 5. Safety-related information Read the operating instructions carefully before operating the turntable. Keep the instructions in a safe place for future reference. Follow the instructions carefully to achieve the best performance from the machine and to avoid damage due to personal negligence.
Manual Car turntable TWCTT-450 5.2 Warnings and symbols Please read the warnings carefully and memorise their meaning for future use. The turntable may only be Read the safety Instructions operated by qualified carefully before use! personnel! Repairs and maintenance only...
Manual Car turntable TWCTT-450 6. Conformity with the product The TWCTT-450 car turntable is CE-certified and complies with the Machinery Directive 2006/42/EC and fulfils the standards EN 14010:2003, EN 60204-1:2018 (see under: EU Declaration of Conformity, at the end of these instructions).
Manual Car turntable TWCTT-450 8. Structure of the car turntable 8.1 Before installation Tools and equipment required: ⋅ Suitable lifting tool for bulky and heavy components ⋅ Hammer ⋅ Allen key ⋅ Adjustable spanner ⋅ Crowbar ⋅ Chalk or coloured pencils ⋅...
Manual Car turntable TWCTT-450 8.3 Assembly instructions 1) Attachment of the central device and cabling. a) Determine the centre point at the installation site to position the central device. b) Grease the axle well and ensure that the axle is fully engaged.
Page 11
Manual Car turntable TWCTT-450 2) Structure of the carriageway rails. a) Lay out the rails roughly around the central device. Use a support section to determine the distance to the support plate. b) Connect 1# rail and steel strip, the height of the rail is 50 mm. Fix the rail to the floor with the bolts and make sure it is level.
Page 12
Manual Car turntable TWCTT-450 3) Adjustment of the rails. a) Connect the 1-5# rails and the steel band anti-clockwise, straighten the rails by adjusting the bolts, each bolt point should be tight. M12x35 Page | 8 Misprints, errors and changes excepted.
Page 13
Manual Car turntable TWCTT-450 4) Connect 1# carrier part without motor to the plate. The number marked on Sectional structures should match with the numbers on central device. M8x25 Ø8 Carrier section without motor Caution: Do not tighten the screws temporarily. You can use the inserted support section to check the fit of the rails.
Page 14
Manual Car turntable TWCTT-450 5) Connect 2# carrier part with motor. a) Connect the 2# cross-section structure in an anti-clockwise direction. Do not tighten M8x25 this screw! Supporting Ø8 plate Carrier section Carrier section with motor Page | 10 Misprints, errors and changes excepted.
Page 15
Manual Car turntable TWCTT-450 6) Assembly of substructures, connection of connecting pieces, adjustment of spring preload force a) Always screw the support parts (with and without motor) alternately. b) Tighten the screws and adjust the preload force of the spring.
Page 16
Manual Car turntable TWCTT-450 7) Assembly of the panelling. a) Start with the panelling in the centre. b) This is followed by an edge plate on the right and left. (These lie on an axis and align the central plate).
Page 17
Manual Car turntable TWCTT-450 8) Installation of the remaining panelling, connection of the main power supply. a) Fit all remaining cover plates. b) Connect the control unit to the power supply. D#: Cover plate 1 E#: Cover plate 2 Page | 13...
Page 18
Manual Car turntable TWCTT-450 9) Electrical diagram Specification of the transducer Frequency (as with the motor) Upper frequency limit (as with the motor) Lower frequency limit 5HZ Noise level: 12 Overload current setting (as for the motor) Acceleration time 5s...
Manual Car turntable TWCTT-450 9. Description of the control unit (control box) Description Function Emergency stop Switches the system off in an switch emergency Switch to manual or radio control Control unit 1 Main switch Switch on or off With manual control: Move the...
10. Troubleshooting Attention: Do not hesitate to contact the expert staff at Twin Busch GmbH if you are unable to rectify a fault yourself. We will be happy to assist you in rectifying the problem. In this case, document the error and send us pictures and a precise description of the error so that we can identify and remedy the cause as quickly as possible.
Manual Car turntable TWCTT-450 13.2 Foundation requirements and working area Requirements for the concrete: - Concrete C20/25 according to DIN 1045-2 (previous designation: DIN 1045 concrete B25). - The floor must be level and have a flatness of less than 5 mm/m.
Page 23
Manual Car turntable TWCTT-450 Illustration: External turntable dimensions Page | 19 Misprints, errors and changes excepted.
Need help?
Do you have a question about the TWCTT-450 and is the answer not in the manual?
Questions and answers