AMI-II CACE Safety Instructions Operator’s Manual This document describes the main steps for instrument setup, opera- tion and maintenance. Safety Instructions General The instructions included in this section explain the potential risks associated with instrument operation and provide important safety practices designed to minimize these risks.
AMI-II CACE Safety Instructions 1.1. Warning Notices The symbols used for safety-related notices have the following meaning: DANGER Your life or physical wellbeing are in serious danger if such warnings are ignored. Follow the prevention instructions carefully. WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored.
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AMI-II CACE Safety Instructions Warning signs The warning signs in this manual have the following meaning: Electrical shock hazard Corrosive Harmful to health Flammable General warning Attention A-96.210.871 / 040624...
AMI-II CACE Safety Instructions 1.2. General Safety Regulations Legal The user is responsible for proper system operation. All precautions must be followed to ensure safe operation of the instrument. requirements Spare parts Use only official Swan spare parts and disposables. If other parts are used during the normal warranty period, the manufacturer’s warranty...
AMI-II CACE Safety Instructions 1.3. Restrictions for Use The AMI-II CACE is designed for determination of: specific (total) conductivity cation (acid) conductivity after a cation exchanger in power and industrial plant water. It calculates the pH value and the concentration of an alkaline substance (NH , morpholine, etc.) if present in the water.
Product Description 2.1. Description of the System Application The AMI-II CACE is a complete monitoring system for the automatic, continuous measurement of the conductivity before (specific conduc- range tivity) and after a cation exchanger (cationic or acid conductivity). Based on difference conductivity measurement, the pH of the sam- ple can be calculated.
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AMI-II CACE Product Description Alarm relay Two potential-free contacts (one normally open and one normally closed contact). Summary alarm indication for programmable alarm values and instrument faults. Normally open contact: Closed during normal operation, open on error and loss of power.
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AMI-II CACE Product Description Fluidics The sample flows via sample inlet [M] into the flow cell [D]. The spe- cific conductivity of the sample is measured with the first conductivity sensor [A]. A downstream capillary [G] regulates the sample flow be- fore the sample enters the sample chamber of the EDI module [H].
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AMI-II CACE Product Description Fluidics Note: To visualize the sample flow more clearly, the EDI module overview is shown only schematically. Lateral view X shows the correct positions of the chambers and electrodes. Conductivity sensor (sc) Deaeration tube Conductivity sensor (cc)
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AMI-II CACE Product Description Measuring When a voltage is set between two electrodes in an electrolyte solu- tion, the result is an electric field which exerts force on the charged principle ions: the positively charged cations move towards the negative elec- trode (cathode) and the negatively charged anions towards the posi- tive electrode (anode).
AMI-II CACE Product Description 2.2. Instrument Specification Power supply AC variant: 100–240 VAC (±10%) 50 /60 Hz (±5%) DC variant: 10 –36 VDC Power consumption max. 35 VA Sample Flow rate: 3–4 l/h Temperature: up to 50 °C requirements Inlet pressure: up to 0.5 bar...
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AMI-II CACE Product Description Dimensions Panel: stainless steel Dimensions: 280x850x200 mm Screws: 8 mm Weight: 14 kg 280 mm / 11.02" 254 mm / 10.00" A-96.210.871 / 040624...
AMI-II CACE Installation Installation 3.1. Installation Checklist On-site AC variant: 100–240 VAC (±10%), 50/60 Hz (±5%). DC variant: 10–36 VDC requirements Power consumption: 35 VA maximum. Protective earth connection required. Sample line with sufficient sample flow and pressure (3–4 l/h, up to 0.5 bar).
AMI-II CACE Installation 3.2. Mounting the Instrument Panel Mounting Mount the instrument in vertical position. The display should be at eye level to simplify operation and maintenance. requirements The instrument is only intended for indoor installation. For dimensions, see A-96.210.871 / 040624...
AMI-II CACE Installation 3.3. Connecting Sample and Waste 3.3.1 Stainless Steel Swagelok Fitting at Sample Inlet Preparation Cut the tube to length and deburr it. The tube must be straight and free from blemishes for approximately 1,5 x tube diameter from the end.
AMI-II CACE Installation 3.3.2 Tubes at EDI Module 1 Remove the caps [A] from tubes 1B, 2, 3, 5 and 10. 2 Connect the tubes according to Tube Numbering, p. 3 Keep the caps for later use. A Cap 3.3.3...
AMI-II CACE Installation 3.4. Electrical Connections WARNING Risk of electrical shock Failure to follow safety instructions can result in serious injury or death. Always turn off power before manipulating electric parts. Do not connect the instrument to power unless the ground wire (PE) is connected.
AMI-II CACE Installation 3.4.1 Connection Diagram CAUTION Use only the terminals shown in this diagram, and only for the mentioned purpose. Use of any other terminals will cause short circuits with possible corresponding consequences to material and personnel. A-96.210.871 / 040624...
Mains cable to comply with standards IEC 60227 or IEC requirements 60245; flammable rating FV1 Mains equipped with an external switch or circuit-breaker – near the instrument – easily accessible to the operator – marked as interrupter for AMI-II CACE A-96.210.871 / 040624...
AMI-II CACE Installation 3.5. Relay Contacts 3.5.1 Input Use only potential-free (dry) contacts. Terminals: 39/40 3.5.2 Alarm Relay Two alarm outputs for system errors. Normally closed contact (terminals: 22/23): Active (opened) when no error is present. Inactive (closed) on error and loss of power.
AMI-II CACE Installation 3.7. Interface Options AMI-II transmitter SD card slot Cable grommet Screw terminals Frontend Communication option The slot for interfaces can be used to expand the functionality of the AMI-II transmitter with either: Two additional signal outputs ...
AMI-II CACE Installation 3.7.1 Signal Outputs 3 and 4 Max. burden 510 Ω. If signals are sent to two different receivers, use signal isolator (loop isolator). Signal output 3: terminals 71 (+) and 70 (-). Signal output 4: terminals 73 (+) and 72 (-).
AMI-II CACE Instrument Setup Instrument Setup 4.1. Establish Sample Flow 1 Open the sample tap. 2 Check inlet pressure. 3 Switch on power. 4 Let the instrument run in for 1 h. 4.2. Programming Calculations Menu 5.1.1.1 Set Calculations to “Yes” if you want to have pH and concentration of alkalization agent calculated and displayed.
AMI-II CACE Operation Operation 5.1. Keys to exit a menu or command (rejecting any changes) to move back to the previous menu level to move down in a menu list and to decrease digits to move up in a menu list and to increase digits...
AMI-II CACE Operation 5.2. Display 15:20:18 15.6 µS 0.434 µS 4.0 l/h 22.1°C 21.8°C Normal operation HOLD Input active or cal delay: Instrument on hold (shows status of signal outputs) Input active: Signal outputs go to 4 mA. Error Non-fatal error...
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AMI-II CACE Operation Switching Toggle between screens 1 and 2 using the key. between Example of screen 1: screens 15:20:18 15.6 μS 0.434 μS 4.0 l/h 20.6°C 20.5°C Example of screen 2: 15:20:18 15.6 μS 4.0 l/h 20.6°C 20.5°C A-96.210.871 / 040624...
AMI-II CACE Operation 5.3. Software Structure Main Menu Messages Diagnostics Maintenance Operation Installation Menu Messages 1 Messages Shows pending errors as well as the event history Pending Errors (time and state of events that have occurred at an Maintenance List earlier point of time).
AMI-II CACE Operation 5.4. Changing Parameters and Values Changing The following example shows how to change the logger interval: parameters 1 Select the parameter you want to Sensors Logger 5.1.2 4.4.1 change. Sensor type FOME Log interval 30 min 2 Press [Enter] Disinf.
AMI-II CACE Maintenance 6.3. Maintenance of the Sensor Conductivity sensor Security pin unlocked Locking screw open Security pin locked Alignment marks Locking screw closed 6.3.1 Remove the Sensor from the Flow Cell To remove the sensor form the flow cell proceed as follows: 1 Press the security pin [B] down.
AMI-II CACE Maintenance 6.4. Replacing the Inlet Filter When to The filter must be replaced if the sample flow through the filter is too low. Error message E010 "Sample flow low" can be used as an indi- replace the cator.
AMI-II CACE Maintenance 6.5. Verification The values measured by AMI-II CACE can be verified with an AMI Inspector Conductivity. Connection is made using an optional adapter kit. Contents of the The adapter kit contains the following items: adapter kit M6 to M6 connector ¼...
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6 Connect the FEP tube [G] to the adapter [E]. Connecting the 1 Stop sample flow to the AMI-II CACE by closing the correspond- ing valve (e.g. on the Backpressure Regulator). instruments 2 Connect the two instruments as shown on p.
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• With this measurement setup, no sample flow will be detected by the AMI-II CACE and a flow error will be issued. This has no influence on the measured value. A-96.210.871 / 040624...
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M6 to M6 connector Flow regulating valve Blind plug 170 cm FEP tube Flow cell of AMI-II CACE Waste Flow cell of AMI Inspector Note: Since no water flows through the electrode chambers, the instrument should not be operated for more than four hours with this measurement setup.
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AMI-II CACE Maintenance Completion 1 Stop the sample flow to the AMI-II CACE by closing the appropri- ate valve, e.g. back pressure regulator. of the mea- surement 2 Close the flow regulating valve of the AMI Inspector. 3 Disconnect the AMI Inspector by removing the tube.
AMI-II CACE Maintenance 6.6. Longer Stop of Operation If the instrument is going to be out of use for an extended period of time (2 months or more), proceed as follows: 1 Stop sample flow. 2 Unscrew the upper end of tube 1B (if the optional inlet filter is in- stalled, unscrew tube 1B from the outlet of the filter).
AMI-II CACE Troubleshooting Troubleshooting This chapter provides some hints to make troubleshooting easier. For information on how to handle/clean parts refer to Maintenance, For information on how to program the instrument refer to Program List and Explanations, p. If you need help please contact your local distributor. Note serial number of instrument and all diagnostic values before.
AMI-II CACE Troubleshooting 7.1. Error List Two categories of messages are distinguished: Non-fatal error Non-fatal instrument error or exceeding of a programmed limit value. Such errors are marked E0xx (bold and black) in the following list. Fatal error (flashing symbol) Fatal instrument error.
AMI-II CACE Troubleshooting 7.2. Replacing the EDI Module When to The EDI module should be replaced or serviced when error message E047 is displayed. This error message appears if the voltage of the replace the EDI module exceeds the maximum permissible value of 8 volts for EDI module an extended period of time.
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AMI-II CACE Troubleshooting Unmounting To unmount the EDI module, unscrew screws [A] and [D] and the upper ends of tubes [1], [2] and [3]. the EDI module Top screws (2x) Holder EDI module Bottom screw A-96.210.871 / 040624...
AMI-II CACE Troubleshooting 7.3. Tube Numbering Note: To replace tube no. 10, the EDI module needs to be unmounted. • Proceed according to Replacing the EDI module, p. 49 select <no> at the end of the procedure. A-96.210.871 / 040624...
AMI-II CACE Troubleshooting 7.4. Replacing Fuses When a fuse has blown, find out the cause and fix it before replace- ment. Use tweezers or needle-nosed pliers to remove the defective fuse. Use original fuses provided by Swan only. transmitter A 0.8 AT/250V Instrument power supply...
AMI-II CACE Program Overview Program Overview Explanations of each parameter in the menus can be found in chapter Program List and Explanations, p. Menu 1 Messages informs about pending errors and mainte- nance tasks and shows the error history. Password protection possible.
AMI-II CACE Program Overview 8.2. Diagnostics (Main Menu 2) Identification * Menu numbers Designation 2.1* Version Factory Test 2.1.4.1* Motherboard 2.1.4* Front End Operating Time Years, days, hours, minutes, seconds 2.1.5.1* 2.1.5* Sensors Conductivity Sensor 1 2.2.1.1.1* Current value 2.2* 2.2.1*...
AMI-II CACE Program Overview 8.3. Maintenance (Main Menu 3) Simulation Relays 3.1.1.1* * Menu numbers Alarm Relay 3.1* 3.1.1* 3.1.1.2* Relay 1 3.1.1.3* Relay 2 Signal Outputs 3.1.2.1* Signal Output 1 3.1.2* Signal Output 2 3.1.2.2* Exchange EDI 3.2* Set Time (Date), (Time) 3.3*...
AMI-II CACE Program List and Explanations Program List and Explanations 1 Messages 1.1 Pending Errors 1.1.5 Provides the list of active errors with their status (active, acknowl- edged). When all active errors have been acknowledged, the alarm relay is active again. Cleared errors are moved to the message list.
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AMI-II CACE Program List and Explanations 2.2.3 EDI: 2.2.3.1 Actual current: Current in mA applied to the EDI module. Actual voltage: Resulting voltage in mV. Total current: Amount of electric charge in Ah since the last exchange of the EDI module.
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AMI-II CACE Program List and Explanations 3 Maintenance 3.1 Simulation To simulate a value or a relay state, select alarm relay relay 1 and 2 signal outputs 1 and 2 signal outputs 3 and 4 (if option is installed) Change the value or state of the selected item with the arrow keys.
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AMI-II CACE Program List and Explanations 4 Operation 4.1 Sensors 4.1.1 Filter Time Constant: Used to damp noisy signals. The higher the filter time constant, the slower the system reacts to changes of the measured value. Range: 5–300 Sec 4.1.2 Hold after Cal.: Delay permitting the instrument to stabilize again...
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AMI-II CACE Program List and Explanations 4.4 Display Process values are displayed on two screens. Toggle screens with key. Each screen displays a maximum of three process val- ues. 4.4.1 Screen 1: 4.4.1.1 Row 1 4.4.1.2 Row 2 4.4.1.3 Row 3 Possible settings for all rows are: ...
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AMI-II CACE Program List and Explanations 5 Installation 5.1 Sensors 5.1.1 Miscellaneous: 5.1.1.1 Calculations: Select “yes” if pH and ammonia concentrations should be calculated. Subsequently, pH and ammonia are available on screen 1 or 2, on the signal outputs and as alarm or limit values.
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AMI-II CACE Program List and Explanations 5.2 Signal Outputs Note: The navigation in the menus Signal Output 1 and Signal Output 2 is equal. For reason of simplicity only the menu numbers of Signal Output 1 are used in the following.
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AMI-II CACE Program List and Explanations 5.2.1.3 Function: Define if the signal output is used to transmit a process val- ue or to drive a control unit. Available functions are: Linear, bilinear, logarithmic or hyperbolic for process values. Control upwards or control downwards for controllers.
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AMI-II CACE Program List and Explanations 5.2.1.40 Scaling: Enter beginning and end point (range low and high) of the linear or logarithmic scale. In addition, the midpoint for the bilinear scale. Parameters Cond. 1 (sc), Cond. 2 (cc): 5.2.1.40.10 Range low: 0 –3000 µS 5.2.1.40.20...
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AMI-II CACE Program List and Explanations As control Signal outputs can be used for driving control units. We distinguish different kinds of controls: output P-controller: The controller action is proportional to the devia- tion from the setpoint. The controller is characterized by the P- Band.
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AMI-II CACE Program List and Explanations Control upwards or downwards Setpoint: User-defined process value for the selected parameter. P-Band: Range below (upwards control) or above (downwards control) the setpoint, within the dosing intensity is reduced from 100% to 0% to reach the setpoint without overshooting.
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AMI-II CACE Program List and Explanations 5.2.1.43.3 Reset time: The reset time is the time till the step response of a sin- gle I-controller will reach the same value as it will be suddenly reached by a P-controller. Range: 0–9’000 sec 5.2.1.43.4...
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AMI-II CACE Program List and Explanations 5.3.1.1.1.35 Hysteresis: Within the hyst. range, the relay does not switch. This prevents damage of relays contacts when the measured value fluctu- ates around the alarm value. Range. 0 –3000 µS 5.3.1.1.1.45 Delay: Duration, the activation of the alarm relay is retarded after the measured value has risen above/fallen below the programmed alarm.
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AMI-II CACE Program List and Explanations 5.3.1.1.5 Ammonia (if Calculations = yes) 5.3.1.1.5.1 Alarm High: If the measured value rises above the alarm high value, the alarm relay is activated and E035, is displayed in the message list. Range: 0–500 ppm 5.3.1.1.5.25...
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AMI-II CACE Program List and Explanations 5.3.1.3 Case Temp. 5.3.1.4.1 Alarm high: Set the alarm high value for temperature of electronics housing. If the value rises above the programmed value E013 is issued. Range: 30–75 °C 5.3.1.4.2 Alarm low: Set the alarm low value for temperature of electronics housing.
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AMI-II CACE Program List and Explanations 5.3.2.400 Hysteresis: within the hysteresis range, the relay does not switch. This prevents damage of relay contacts when the measured value fluctuates around the alarm value. Parameter Range Cond. 1 (sc) 0.000–3000 µS Cond. 2 (cc) 0.000–3000 µS...
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AMI-II CACE Program List and Explanations 5.3.2.32.1 Actuator = Time proportional Examples of metering devices that are driven time proportional are solenoid valves, peristaltic pumps. Dosing is controlled by the operating time. 5.3.2.32.20 Cycle time: duration of one control cycle (on/off change).
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AMI-II CACE Program List and Explanations 5.3.2.24 Interval 5.3.2.340 Interval: The interval can be programmed within a range of 1–1’440 min. 5.3.2.44 Run Time: Enter the time the relay stays active. Range: 5–32’400 sec. 5.3.2.54 Delay: during run time plus the delay time the signal and control out- puts are held in the operating mode programmed below.
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AMI-II CACE Program List and Explanations 5.3.2.24 weekly The relay contact can be activated at one or several days of a week. The daily starting time is valid for all days. 5.3.2.342 Calendar: 5.3.2.342.1 Start time: The programmed start time is valid for each of the pro- grammed days.
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AMI-II CACE Program List and Explanations 5.3.4.4 Fault: No message is issued in pending error list and the alarm relay does not close when input is active. Message E024 is stored in the message list. Message E024 is issued and stored in the message Yes: list.
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AMI-II CACE Program List and Explanations 5.4 Miscellaneous 5.4.1 Language: Set the required language. The choice of languages depends on the installed language pack: LP0 (Europe-1): German, English, French, Spanish, Italian LP1 (Asia-1): Chinese, English 5.4.2 Set defaults: Reset the instrument to factory default values in three different ways: ...
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AMI-II CACE Program List and Explanations 5.5 Interface Select one of the following communication protocols. Depending on your selection, different parameters must be defined. 5.5.1 Protocol: Profibus 5.5.20 Device address: Range: 0–126 5.5.30 ID no.: Range: Analyzer; Manufacturer; Multivariable 5.5.40...
AMI-II CACE Default Values Default Values Operation Sensors: Filter Time Const.:................ 20 s Hold after Cal.:................0 s Relay Contacts Alarm Relay .............same as in Installation Relay 1/2 ............same as in Installation Input..............same as in Installation Logger Log Interval ................30 min Clear Logger ...................
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AMI-II CACE Default Values Sample Temp: (Temp. 1, Temp. 2) Alarm High:................160 °C Alarm Low:................... 0 °C Case temp. high: ............... 65 °C Case temp. low:................0 °C Relay 1/2 Function:................limit upper Parameter:.................Cond 1(sc) Setpoint: ................1000 µS Hysteresis:................. 10 µS Delay: ...................30 s...
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AMI-II CACE Default Values Input Active ................when closed Signal Outputs ................hold Output/Control ................off Fault....................no Delay.................... 10 s Miscellaneous Language:................English Set default:..................no Load firmware: ................no Password: ..............for all modes 0000 Sample ID: ................- - - - - - - -...
Note: With this measurement setup, no sample flow will be detected by the AMI-II CACE and a flow error will be issued. This has no influence on the measured value. Procedure 1 Unscrew the upper ends of tubes 1 and 5.
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Swan Products - Analytical Instruments for: Swan is represented worldwide by subsidiary companies and distributors and cooperates with independent representatives all over the world. For contact in- formation, please scan the QR code. Swan Analytical Instruments ∙ CH-8340 Hinwil www.swan.ch ∙ swan@swan.ch AMI-II CACE...
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