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Related Manuals for Selectronic SelectCell Ultimate 280 Series
Summary of Contents for Selectronic SelectCell Ultimate 280 Series
- Page 1 Ultimate 280 Series Instruction Manual Instruction - Operation - Service...
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Page 2: Table Of Contents
....11 ......... 43 Summary 144V Component Versions Start-up and shut-down .. 12 .. 44 4.1.1 SelectCell Ultimate 280 Series Battery Spec PCC Single vs. Worker Modes of Operation ........13 ........... 44 4.1.2 PCC Configurations PCC Soft Restart .... 14 ...... -
Page 3: Limitation Of Warranty And Liability
The information included in this manual has been written for the purpose of providing the user with more detail and clarity in terms of content. Nonetheless, Selectronic Australia reserves the right to modify the contents of this manual through future revisions at any time and without prior notice. Selectronic Australia shall be under no obligation to warrant any equipment which has been improperly installed, stored, or handled. -
Page 4: Introduction
Purpose The following document represents the complete manual for the installation, use and maintenance of the SelectCell energy storage system, comprising SelectCell Ultimate 280 Series modules and Protection and Control Cabinet (PCC), for 144V nominal systems. Overall System and Compatibility The SelectCell Ultimate is a smart energy storage system with Lithium Iron Phosphate (LFP) cells. - Page 5 SelectCell Battery Introduction Please contact Selectronic’s project department for any system sizing or configuration questions. The SelectCell Ultimate system integrates with the SP PRO battery inverter, via communications connection to the PCC, to provide an integrated solution with Managed Communications.
- Page 6 Advanced Comms card 2017 (required) Rev 5 or higher V4.39 or higher * For On-Grid installations compliant to AS/NZS 4777.2:2015 (obsolete) the SP PRO Series 2i is compatible with the SelectCell Ultimate when configured with SP PRO firmware 14.58 or higher. Selectronic Australia...
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Page 7: Safety
NEVER connect a single battery or single string of batteries to a PCC. DO NOT connect 2x batteries (48V) or 2x strings (144V) to a PCC 500A, must use PCC 300A. Always use the Selectronic Configuration tool before sizing a system. DANGER! DO NOT short-circuit any part of the SelectCell Ultimate 280 battery positive or negative polarity conductors or the PCC terminals. - Page 8 NEVER drop or knock the SelectCell Ultimate 280 modules. DANGER! If chargers/converters are used, use only those authorised by Selectronic. Misuse of the battery module during charging or discharging may cause the equipment to age prematurely leading to fire and/or explosion. Both units have complex communications and these need to be carried out by authorised specialists.
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Page 9: Safety Instructions And Potential Hazards
• Do not use the module if any of its parts have been immersed in water. A water damaged cell is potentially dangerous. Any attempts to use the system could cause a fire or an explosion. In such cases, contact Selectronic to have the battery pack inspected. • The following instructions shall always be followed: •... -
Page 10: User Requirements
• If necessary, when there are exposed terminals nylon slings shall be used instead of chains. • The operator shall wear a face shield or safety glasses to protect against short-circuits Occasionally, depending on the operation there should be a preventive resource worker present. Selectronic Australia... -
Page 11: General Description
Section 14.3. The SelectCell Ultimate 280 Series modules can be connected in Series in towers up to 3 high. In turn, each group of batteries can be connected in parallel by using the Manager-Worker configuration, making it possible to increase the system’s energy and total power. -
Page 12: Specifications
Characteristics 105kg 90kg 90kg 120 / 160kg Rated voltage: Voltage: 48V Rated voltage: 150v Electrical Rated voltage: 150v 850V Capacity: 280Ah Rated current: Characteristics Rated current: 500A Rated current: 1000 Energy 13.4 kWh 300A / 500A / 1500A Selectronic Australia... -
Page 13: Selectcell Ultimate 280 Series Battery Spec
SelectCell Ultimate 280 Series Battery Specifications Each SelectCell Ultimate 280 Series battery is rated at 280 Ah / 13.44 kWh at 48V DC nominal per module. For higher DC voltages, these batteries can be connected in series up to 628VDC. Higher system capacities can be achieved with multiple strings in parallel, up to <... -
Page 14: Pcc Configurations
Selecting the PCC that best fits the system configuration will depend on the number of batteries and SP PRO battery inverters. For assistance, please contact Selectronic’s sales team who can guide you in this process. For general specifications of PCCs, refer to the table below. -
Page 15: Pcc Single 144V Single Line Diagram
IMPORTANT: Do not connect a single string to a PCC Single. A PCC 300A Single is required where only 2 strings are connected. Do not use the crossover communications cable supplied with the SP PRO. Please refer to Section 5 Installation Requirements. Selectronic Australia... -
Page 16: Pcc Manager & Workers 144V Single Line
Do not use the crossover communications cable supplied with the SP PRO. Please refer to Section 5 Installation Requirements. SelectCell Ultimate 280 Series 4.2.1 SelectCell Ultimate Physical Characteristics The following table gives the specifications of the SelectCell Ultimate 280 SERIES battery: Physical Characteristics Height 448mm Width 762mm... -
Page 17: Selectcell Ultimate Elect. Characteristics
Specifications SelectCell Battery The following table lists the SelectCell Ultimate 280 Series battery interfaces, with a short description of each: SelectCell Ultimate Series Module Interfaces Positive (1): Left side of module HARTING 1000VDC200A Fast Connector Power Negative (2): Right side of module 2 RJ45 Right side (3) Top RJ45 port –... - Page 18 Female RJ45 connector right side of cabinet for SelectCell Ultimate battery ISO SPI Communications (10) string On output positive terminal 150VDC / 500A continuous Fuses (11) On input positive and negative terminals 150VDC / 200A continuous Contractor (12) On positive terminal Selectronic Australia...
- Page 19 ***TAKE NOTE OF “BATTERY ISO-SPI” POLARITY PRIOR TO communications from CONNECTION*** Battery group “BAT+” – Positive Battery DC cable IN “BAT-” – Negative Battery DC cable OUT ***TAKE NOTE OF POLARITY PRIOR TO CONNECTION*** *Subject to change, indicative only Selectronic Australia...
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Page 20: Electrical Characteristics
ISO SPI Communications (10) string 24Vdc Bus (1) 24Vdc Bus to power the Manager’s electronics On output positive terminal 150VDC / 500A continuous Fuses (11) On input positive and negative terminals 150VDC / 200A continuous Contractor (12) On positive terminal Selectronic Australia... -
Page 21: Electrical Characteristics
***TAKE NOTE OF POLARITY PRIOR TO CONNECTION*** *Subject to change, indicative only 4.4.2 Electrical characteristics Electrical Characteristics Maximum Voltage (Vdc) 150VDC Maximum current during CHARGE/DISCHARGE 500A Maximum peak current DISCHARGE 700A (1 min) PCC Manager 144V 1000A 4.5.1 Physical characteristics Selectronic Australia... - Page 22 On output positive terminal 150VDC / 500A continuous Fuses (11) On input positive and negative terminals 150VDC / 200A continuous Contactor (12) On positive terminal CAN communications (5) ‘CANBUS’ RJ45 connector on left side of PCC; non-crossover Cat5e Selectronic Australia...
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Page 23: Electrical Characteristics
PCC Workers OUT to Inverters ***TAKE NOTE OF POLARITY ***TAKE NOTE OF PRIOR TO CONNECTION*** POLARITY PRIOR TO CONNECTION*** *Subject to change, indicative only 4.5.2 Electrical characteristics Electrical Characteristics Maximum Voltage (Vdc) 850VDC Maximum current during CHARGE/DISCHARGE 1000A Selectronic Australia... -
Page 24: Installation Requirements
If used in a network, it shall be considered as a network generator, with no voltage limits. The electrical installation set shall comply with the requirements refer to AS5139 and local jurisdiction. https://b2b.harting.com/files/download/PRD/ASSY_INST/099300100999900_100948485DRW000G.pdf Selectronic Australia... -
Page 25: Requirements For Battery Installations
In case of contact with skin, the affected area should be washed with plenty of water or neutralising aqueous solutions such as soapy water. If skin irritation persists, medical attention should be sought. The cells shall only be handled by Selectronic personnel. Housing – Cover The batteries should be covered and in protected places. -
Page 26: Environmental Requirements
When installing, the pallet containing the battery modules shall be positioned as close as possible to the final installation point. From this point up to the installation area, the path shall be level, without steep slopes, steps or any other situation that makes it impossible to transport the equipment safely. Selectronic Australia... -
Page 27: Installation
• (*) Should the project have more than 4 batteries, these have to be distributed in several columns. The wiring between columns will be done using these cables. NOTE: The installer is to supply and terminate the power cables from battery string(s) to PCC Single and from PCC Worker to PCC Manager (where applicable). Selectronic Australia... -
Page 28: Possible Battery Configurations
Thanks to the modular design of the SelectCell, the system can be installed according to spatial needs. Accordingly, the batteries can be installed in the following ways: Stack up to 3 high Place several batteries in a row Place back to back Selectronic Australia... -
Page 29: Selectcell Installation
Stand the first SelectCell module on the base frame that is al- ready level and fixed to the floor. Any module can be inserted in any order in the string, without affecting power or communications. Stack the rest of SelectCell modules up to a maximum of 4 high. Without connecting the power or communications. Selectronic Australia... -
Page 30: Communication Connections
(using supplied 3m communications cable). This is due, the top ISO-SPI RJ45 port in every module is configured as input and the bottom one as output. Do not connect between bottom two batteries in adjacent columns. Selectronic Australia... -
Page 31: Battery Connections With Pcc
6.5.2 Battery Connections with PCC Having interconnected all the batteries by following the steps above, the communications connection can be made between the top battery’s upper RJ45 port and the PCC Single or Worker. PCC communication connection on wall-back system Selectronic Australia... -
Page 32: Power Connection
Without connecting to the PCC (leave that till last), connect all the power connectors between the columns. IMPORTANT: Respect cable polarity with the batteries. IMPORTANT: Never connect a batteries two poles (POSITIVE-NEGATIVE) with cable short-circuit hazard. Power connection between batteries in back-wall installation *N.B. batteries can be connector vertically or horizontally. Selectronic Australia... -
Page 33: Power Connection Battery-Pcc Sing/Worker
Be sure to use PPE (protective gloves and safety glasses). First assemble the SelectCell Ultimate 280 Series Harting Connector Kit, to prepare the necessary length of cable between the PCC and the battery’s negative and positive poles. Cable characteristics for nominal current of 200A. - Page 34 A cable with a cross-section of between 1 mm2 and 2.5 mm2 must be connected to this M5 screw. External wiring On the left side of the PCC cabinet there is an output busbar to make the mechanical connection with cable (nominal current 200A) at a tightening torque of 15Nm. Selectronic Australia...
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Page 35: Manager / Worker Systems
PCC Workers and PCC Manager. It is possible to set up different configurations using the different references available. These systems are sized by Selectronic’s project department. Mounting PCC Confirm the type of PCC, there are both floor and wall mount variants. Floor mount PCCs have a plinth at the bottom. -
Page 36: Communications
To facilitate integration, all data will be sent as a Holding Register, regardless of its format. The Modbus map (ask Selectronic if needed) indicates how each of the addresses should be interpreted, as well as the information they contain. -
Page 37: Comms Cables For Batt To Pcc-Pcc-Sppro
5m RJ45 CAT5e patch cable communication between PCC Workers to PCC Manager, via “MODBUS” ports, to PCC Manager – 5m communication cable is provided as standard and the installer must consider supplying their own cable due to varying installation lengths back to PCC Manager. Selectronic Australia... -
Page 38: Commissioning
In the dialogue box enter the number of modules in series and parallel. In this example there are 4 modules to connect in series (final bus voltage of 200Vdc) and only one string to connect on the system (1 parallel). Selectronic Australia... - Page 39 4 times. After clicking the button, the software generates battery mod- ules that can then be configured, and these appear inside the “Available MECs Pool” table. As they have not yet been configured, they appear with the default values. Selectronic Australia...
- Page 40 100% SoC and then discharge down to 20%, to calibrate BMS’s SoC and confirm battery capacity and characteristics are as intended. 3. A full charge is required every 14 days to update SoC and maintain measurement performance. Failure to reach full charge will impact warranty. Selectronic Australia...
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Page 41: Pcc Manager Operation
Worker; the voltage of each battery module; the capacity of each module; the status and voltage of each battery Worker. From here, we can access the window for each PCC Worker string, which provides extra information. To do this, click on the tabs on the left side: Selectronic Australia... - Page 42 To do this, click on the icon. Now, in the pop-up screen, select the string that you want to connect/disconnect and press OK. Then press the main contactor switch icon to engage all selected contactors and connect PCC Workers to PCC Manager. Selectronic Australia...
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Page 43: Reset Pcc Worker Strings
Then disconnect all strings and connect the Worker that has to be reset. Charge this string up to 100% of its capacity. Connect all the Workers. Once all of Workers are reconnected, the system can return to full operation again. Selectronic Australia... -
Page 44: Operating Modes And Process
The Modbus/TCP connector uses a standard TCP cable. The pinout for the CAN Communications cable can be checked in chapter 9.2 CAN protocol. If a different pinout is required, please contact Selectronic for assistance. Data, acts on protection elements and communicates with equipment at a higher level. -
Page 45: Pcc Single Vs. Worker Modes Of Operation
In the case of the PCC, there is a circuit breaker to switch off consumption definitively. To switch the equipment back on, it is necessary to use the switch again. Contact Selectronic for information on how to do this safely, as... -
Page 46: Pre-Charge Process
Under these conditions the battery has to be recharged in a specific way. Please contact Selectronic’s technical support department so that it can analyse the situation and provide additional instructions. -
Page 47: Data Display
It provides a summary of the most significant battery data: • Realtime voltage and current of the battery system • State of Charge, State of Health • Minimum and maximum voltages and temperatures per module • Battery status (charging, discharging, balancing, in idle) • Alarms and flags Selectronic Australia... - Page 48 These screens make it possible to view maximum/minimum serial voltage and maximum/minimum temperature data separated by battery module. Each screen stores the data for 4 battery modules and MEC tabs appear on the left side of the screen, based on the modules in the string. Selectronic Australia...
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Page 49: Pcc Manager (Main Screen)
12. View network IP address for PCC and toggle between Manual and Auto DHCP. Note: PCC’s are preconfigured to manual IP address. Each PCC Worker must have a different IP Address and ID # to communicate with the PCC Manager correctly. Contact Selectronic for support if there is a conflict. 13. Tabulate view editor 14. -
Page 50: System Monitoring
Charge voltage based on cell temperature: Between 0 and 5ºC 51.5V Between 6 and 10ºC 52V Between 11 and 40ºC 52.2V Between 41 and 45ºC 51.8V Above 46ºC 51.5 Selectronic Australia... -
Page 51: State Of Function (Sof)
The factors that affect the life of a lithium battery are the following: Using the battery outside the recommended temperature range. • Subjecting the battery to deep discharges, below 5% of SoC • Heavy charging and discharging (high currents). • NOTE: Refer to Section 5 Installation Requirements for manufacture’s recommendations. Selectronic Australia... -
Page 52: Electrical Safeguards
Over temperature in charge alarm 30 seconds 51°C Over temperature in charge recovery 46°C 30 seconds Over temperature in charge warning 30 seconds 48°C Over temperature in charge alarm 30 seconds 51°C Over temperature in charge recovery 30 seconds 46°C Selectronic Australia... -
Page 53: Under Voltage
Given that the integrity of the whole system cannot be guaranteed, the EMS will activate the protections to isolate it. This function is not included in the reclose process. Name of Variable Operating Value Operating Time Voltage difference alarm 1000 mV 10 seconds Selectronic Australia... -
Page 54: Charge And Discharge Currents
Shortcircuit in discharge (A) 2x Inom 100ms (*) The SOF_CH is detailed in point 6.2 ideal charging conditions, based on the system’s temperature and SOC. (**) The SOF_DCH is always at 275A, except when an alarm or warning is triggered. Selectronic Australia... -
Page 55: Transportation Requirement & Recommendation
The battery modules contain hazardous substances classified as class 9 in the ADR 2013 document, identified by the number UN3480. Their shipment requires: Modules to be sent in packing group 1, with approved boxes. It is advisable to keep the original shipping boxes. Transportation with authorisation to move this type of substances is required. Selectronic Australia... -
Page 56: Maintenance Plan
If performed by the customer’s personnel, these shall have to be trained and authorized by Selectronic To maximise the life of the system, annual intervention including the tasks listed below is proposed, however, the preventive maintenance plan may be coordinated based on the customer’s needs. -
Page 57: Corrective Maintenance
Should planned replacement of any component be required, a joint action plan can be agreed between Selectronic and the customer. Planning sufficiently in advance to organise the availability of the installation as well as the necessary Selectronic personnel and equipment would be required. -
Page 58: Replacing Battery Fuse
The following table shows a summary of the needs for the different maintenance work, such as the tools, operator profile and time required: Predictive Maintenance (Customer personnel) Tools Required Operator Profile Frequency Multimeter Two operators from the Selectronic Current clamp commissioning department with the knowledge of the installation and CAN Annual Torque wrench communications. -
Page 59: Appendix 1 Dc Charger Settings
(kW) voltage (V) voltage (V) a) 143 (5 min) b) eBick Pro S 140 (1 min) The total output of the unmanaged charging sources is less than that of the output of all of the managed charging sources. Selectronic Australia... - Page 60 YEARS OF ENERGY STORAGE EXPERIENCE Selectronic Australia, a leading brand in energy storage and management systems. • Specialising in the design and development of energy solutions for residential and industrial sectors. • Experts in the latest generation Lithium-Ion based energy accumulation technologies.
- Page 61 DOC: OI0011 Rev 04...
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