Summary of Contents for AGC MAP-PAK 2 O2
- Page 1 USER MANUAL V1.1 Headquarters Address: Unit 2, Shannon Free Zone West, Shannon, Co. Clare, V14 PX03 Ireland. +353 61 471632 +353 61 471042 sales@agc-instruments.com www.agc-instruments.com...
- Page 2 © 2022 by AGC Instruments Ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of AGC Instruments Ltd.
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Page 3: Table Of Contents
Table of Contents About Map-Pak 2 O2 Symbols Used Throughout this Document Specifications Accessories Included Map-Pak 2 Overview Sample Probe Overview Touch Screen Display Before Using the Map-Pak 2 O2 Power Supply Switch ON/OFF Auto-Shutdown Function Product Profiles Entering Information Alarms Volume... -
Page 6: About Map-Pak 2 O2
O₂ is achieved, in order to keep the food item fresh and appealing for as long as possible. Map-Pak 2 O2 is designed around the needs of the operator in that, it is easy to understand, records are taken quickly, and the settings are easily adjustable. -
Page 7: Accessories Included
To order further parts please contact the distributor from whom you purchased this instrument or AGC Instruments directly via email: sales@agc-instruments.com or call us at: +353 61 471632. M a p - P a k 2 O 2 U s e r M a n u a l... -
Page 8: Map-Pak 2 Overview
Map-Pak 2 Overview Tubing Particle Filter Probe Needle Sample Inlet Connection 3” Touch Screen Recessed Probe Holder Power ON/OFF Button SAMPLE Button M a p - P a k 2 O 2 U s e r M a n u a l Page 3... -
Page 9: Sample Probe Overview
Sample Probe Overview The Map-Pak 2 sample probe is designed to ensure no gas leakages and so that fittings can be changed with ease. The needle is a luer lock connection which is twisted to secure to the top of the probe body. -
Page 10: Touch Screen Display
Touch Screen Display The Map-Pak 2 Analyser has a 3” Resistive Touch Screen display. A slight pressure must be applied with the user’s finger when selecting the on-screen options. A suitable stylus may be used also. IT IS NOT ADVISED TO USE ANY SHARP OBJECTS TO OPERATE THE TOUCH SCREEN. DO NOT USE BALLPOINT PENS, SCREW DRIVERS, PENCILS, ETC. -
Page 11: Before Using The Map-Pak 2 O2
Before Using the Map-Pak 2 O2 The Map-Pak 2 O2 is delivered fully assembled. Remove the Map-Pak 2 O2 from the carry case remove the sample probe from the internal holder opening at the top of the unit. Remove the needle cover if one is attached. - Page 12 THE NEEDLE TIP IS SHARP SO CAUTION MUST BE TAKEN SO AS NOT TO COME IN CONTACT WITH IT. ALWAYS REPLACE THE PROBE IN THE INTERNAL HOLDER WHEN NOT IN USE. IT IS RECOMMENDED THAT ALL CONNECTIONS ARE CHECKED EACH DAY BEFORE USE.
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Page 13: Power Supply
Power Supply Map-Pak 2 is powered by a High-Capacity Lithium Polymer Battery. Given normal usage, the analyser should last approximately 8 hours when fully charged. The battery has a typical lifespan of 2 to 3 years. The analyser must be charged completely before use. A Universal Charger and USB cable are supplied to charge this analyser from the mains power. - Page 14 The analyser will automatically start charging when connected to a power source even if the ‘Charge Unit’ prompt is not selected or the unit is powered off. The level of power remaining is displayed via a battery symbol on the interface when in use. Battery Level Indicator A BATTERY LOW WARNING WILL COME ON WHEN THE BATTERY IS AT A CRITICALLY LOW LEVEL.
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Page 15: Switch On/Off
When powering on the Map-Pak 2 Analyser, the following loading screen will display first. The Software version is shown on this screen and this should be noted when contacting AGC Instruments or your local Distributor when trying to diagnose any issues that may arise. -
Page 16: Auto-Shutdown Function
Auto-Shutdown Function The analyser is fitted with an Auto-Shutdown function which acts as a Power Saver for the Battery. From the menu, select ‘Settings’ followed by ‘Auto-Shutdown’. When turned ON or OFF via the slider selector, the user can then set how long after being unused that the analyser turns the analyser to ‘Sleep’... -
Page 17: Product Profiles
The name of the Product Profile is then taken from the Customer/Product/Weight parameters. For example: AGC Beef 500g Upon first use of the analyser, the user will be guided through the set-up of these product profiles. - Page 18 The screens shown above are from the Map-Pak 2 Combi model. No ‘CO2 Alarms’ or ‘CO2 Response’ options will be visible on the Map-Pak 2 O2 Model. M a p - P a k 2 O 2 U s e r M a n u a l...
- Page 19 To edit the Customer, Product and Weight variables, select ‘Settings’ followed by ‘Edit Profile Options’ followed by the parameter that the user wishes to add to or change existing options. M a p - P a k 2 O 2 U s e r M a n u a l Page 14...
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Page 20: Entering Information
Entering Information When editing the Product Profile options a numeric keypad appears. The ‘123#’ button on the bottom right-hand corner of this keypad can be pressed to add in numbers and the user can toggle back to the letters keypad by pressing the ‘abc’ button on the numeric keypad. There is no spacebar but there is a hyphen and other characters that can be used to space out multiple words. -
Page 21: O 2 Alarms
Alarms The Map-Pak 2 O2 analyser has High and Low alarms that can be set for the Oxygen (O measurements. With the alarm function, operators can set a pass/fail setting so that any measurements outside of the limitations set, will be indicated by a ‘Fail’ message. Measurements within the limitations set will display a ‘Pass’... -
Page 22: Volume
Volume The Volume function refers to the volume of gas measured by the Map-Pak unit depending on the size of the food packaging and therefore the gas sample volume available. Where food packages are large enough and enough gas is present, this setting should always be set to ‘HIGH’ to allow faster and more accurate results. -
Page 23: Select Operator
Select Operator Every time the analyser is turned on, the user will be asked to select the Operator. These can be edited by selecting ‘Settings’ from the Menu followed by ‘Edit Profile Options’ and ‘Operator’. Selecting any of the Operator names will make a numeric keypad appear so that a new name can be inputted. -
Page 24: Select Line
Select Line The User can select from a number of ‘Line’ options where multiple production lines exist in a production facility. These can be left as is (labelled ‘Line 1’, ‘Line 2’…etc.) or edited by selecting ‘Settings’ from the Menu followed by ‘Edit Profile Options’... -
Page 25: Home Screen
Home Screen Once the Operator ID has been selected upon start-up of the analyser, the main display will be shown. This screen shows the following information: ❖ Product ❖ Customer ❖ Operator ❖ Line ID ❖ Volume From here there are two options: ❖... -
Page 26: Sample Measurements
Sample Measurements ENSURE THE NEEDLE TIP IS VISIBLE AT ALL TIMES AND DOES NOT COME INTO CONTACT WITH THE CONTENTS OF THE FOOD IN THE PACKAGING. THE BEST WAY TO ACHIEVE THIS IS BY PIERCING THE SAMPLE PACK AT A 30 DEGREE ANGLE. To take a sample: ❖... - Page 27 ❖ To return to the main menu without saving the data, press the icon highlighted below on the touch screen: ❖ If the measurement has failed, an additional button to view the alarms becomes available. Here the user can identify by how much the gas measurement is outside the limits set. The User can then press OK to return to the Measurement screen.
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Page 28: Error: Needle Is Blocked
Error: Needle is Blocked THE ‘ERROR: NEEDLE IS BLOCKED’ WARNING ‘NEEDLE BLOCKAGE’ MAY INDICATE A BLOCKAGE IN THE NEEDLE, SAMPLE PROBE BODY, FITTINGS OR TUBING. ALTERNATIVELY, AN INSUFFICIENT GAS VOLUME IN THE PACKAGE MAY BE THE CAUSE. ISSUE SOLUTION Low Sample Volume The user should adjust the Volume Setting due to lack of gas available in the food accordingly (e.g. -
Page 29: Purge Function
Purge Function If changing food products or to packaging with a different concentration of gases, the system can be purged to adapt to the new gas mixture more efficiently. ❖ Insert the needle into the new package. ❖ Double tap the Sample button ❖... -
Page 30: Time And Date
Time and Date The Time and Date is set upon initial start-up of the analyser. The user can change this by going to ‘Menu’, ‘Settings’ followed by ‘Time & Date’. The user can then simply select the time and/or date and a numeric keypad will appear to enter the correct values. -
Page 31: Language
Language The Map-Pak 2 Analysers are pre-loaded with over 8 Languages. The Language is set upon initial start-up of the analyser. The user can change this by going to ‘Menu’, ‘Settings’ followed by ‘Language’. If a language is selected by accident and cannot be ready, then the user can press the corresponding buttons to get back to the Languages list. -
Page 32: Optional Bluetooth Printer
Optional Bluetooth Printer A Bluetooth® Printer is available to print the results on receipt size paper. Using thermal paper, this printer requires no ink cartridges and has a high-capacity battery for a long working life between charges. This Printer can be charged using the same USB Cable and Power Supply for the Map-Pak Analyser. - Page 33 Once the user selects the ‘Save & Print’ option (highlighted below) after a measurement, the results will be printed once the Printer is connected and ON. The print-outs will contain the following information: ❖ Product ❖ Customer ❖ Operator ❖ Line ❖...
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Page 34: Viewing And Downloading Results
Viewing and Downloading Results With the large capacity internal SD Card, up to 10,000 measurements can be stored in the analyser. These results can be viewd by going to MENU followed by RESULTS. The latest results are at the top of this list. - Page 35 If the columns in the file do not adequately display the information please adjust the size and layout as per the options in the excel sheet. To disconnect the Map-Pak 2 unit, simply unplug the USB cable. The unit will power off automatically to ensure that the data is protected.
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Page 36: Calibration
THE ONLY CALIBRATION OPTION THAT IS AVAILABLE TO THE END-USER IS THE ‘AMBIENT CALIBRATION’. THE USE OF OTHER CALIBRATION OPTIONS ARE LOCKED AS INCORRECT USAGE WILL CAUSE DAMAGE AND INACCURATE READINGS. For the Map-Pak 2 O2, there are three separate calibration processes: 1. O2 Ambient 2. O2 Span 3. - Page 37 Ambient Calibration In order to perform the Ambient Calibration: ❖ Hold the Sample Probe in the ambient air. ❖ Select ‘Menu’ followed by ‘Calibration’ and ‘O2 Ambient’. ❖ Press the ‘Measure’ button. ❖ Observe display reading to confirm that it is correct. The Oxygen level should read between 19.9% and 21.9% depending on the atmospheric conditions where the analyser is being calibrated.
- Page 38 Calibration should be carried out at the temperature in which the Map-Pak 2 unit will be used. When the full Calibration is due after one year, a reminder will appear on the screen upon start-up of the analyser as shown below. The user can select OK to proceed to the home screen. M a p - P a k 2 O 2 U s e r M a n u a l Page 33...
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Page 39: Optional Calibration Interface
Optional Calibration Interface The Calibration Interface is used for performing factory calibration options or for checking the accuracy of the Map-Pak 2 unit against a certified gas mixture. This device has an in-built filtration fitting and ensures that the flow is optimum for the Map-Pak to take a sample of the gas. It is comprised of three main elements: 1. -
Page 40: Maintenance
It is recommended that the analyser be sent to the distributor from whom you bought it from or directly to AGC Instruments for calibration testing every 12 months. This ensures that the readings remain consistent and accurate. A reminder will come up on the screen when calibration falls due. -
Page 41: Troubleshooting
Troubleshooting 1. The Oxygen reading is only showing 19.9% to 21.9% every time I take a reading. Are all the connections secure on the sample probe? Ensure that the Luer Lock and any push-fit connections on the sample probe are secure. Ensure that the Sample Probe Body is intact (i.e. - Page 42 Alternatively, check the food packaging with a different analyser if possible. If the other analyser readings are OK, then the analyser with the bad readings must be returned to AGC Instruments or an authorised distributor for re-calibration. When was the O...
- Page 43 Then take 2-3 air samples and record each result also. This information will reflect upon how the sensors are operating and whether the measurements are consistent. Please have these results to hand if you need to contact AGC Instruments or an authorised Distributor for support.
- Page 44 4. The pump is making an unusual noise. If the pump makes unusual noises, then this may indicate failure. The correct filters must be always used with the Map-Pak 2 to prevent damage to the pump. Contaminants such as foodstuff, dust particles and liquids will damage the internal pump membrane (and sensor array) and cause them to cease operating.
- Page 45 Reboot the Analyser by turning it OFF and then ON again. If the problem persists, then the SD Card may be loose. Please contact AGC Instruments or your local Distributor. M a p - P a k 2 O 2 U s e r M a n u a l...
- Page 46 10. The SD Card Warning is appearing when the unit is turned on. The SD Card may be loose. Please contact AGC Instruments or your local Distributor. The text on this warning may be incoherent if the SD card has been completely disconnected inside the instrument.
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Page 47: Weee Regulations
In some locations the radioactive source has additional disposal requirements; please consult AGC Instruments Ltd. for details of our recycling and disposal program for this product. For users outside the European Union, consult local authorities for correct... -
Page 48: Warranty
Warranty All Instruments sold by AGC Instruments are warranted for a period of one year against defects in materials and workmanship. The terms of this warranty are as follows: 1. The warranty period begins with the shipping date of the equipment to the original purchaser. -
Page 49: Support
We will be able to assist you with any questions you may have. If you need to return your Map-Pak 2 analyser for a routine repair, or annual maintenance, please contact your local distributor or AGC Instruments for an RMA Number. Shipping Address:... - Page 50 Blank Page M a p - P a k 2 O 2 U s e r M a n u a l Page 45...
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