Duracell DURA 5 Operation Manual
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Duracell DURA 5 Operation Manual

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DURA 5
Operation Manual
Duracell Power Center
DuracellPowerCenter.com
support@DuracellPowerCenter.com
1-800-955-0193 ext 2
©2024 Power Center
Duracell is a registered trademark of Duracell U.S. Operations, Inc., used under license. All rights reserved.
Manufactured under license and warranty supported by Omega Green Power in San Jose, CA.

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Summary of Contents for Duracell DURA 5

  • Page 1 Duracell Power Center DuracellPowerCenter.com support@DuracellPowerCenter.com 1-800-955-0193 ext 2 ©2024 Power Center Duracell is a registered trademark of Duracell U.S. Operations, Inc., used under license. All rights reserved. Manufactured under license and warranty supported by Omega Green Power in San Jose, CA.

  • Page 2: Table Of Contents

    DURA 5 | Operation Manual Table of Contents DURA 5 Operation Manual Safety Page 4 Symbol EU Declaration of Conformity Safety Precautions Before Connecting to Inverter In Use Introduction Page 8 Features Specifications Equipment Interface Instruction Basic Install Diagram Required Tools and Safety Equipment...
  • Page 3 DURA 5 | Operation Manual Table of Contents Installation and Operation (cont) Preparation Before Installation 4.3.1 Operating Precautions 4.3.2 Plan the Installation Site 4.3.3 Unboxing the Package Installation 4.4.1 Wall Mounting 4.4.2 Ground Mounting 4.4.3 Battery Installation Power Cable Connection Communication Cable Connection 4.6.1...

  • Page 4: Safety

    Safety 1. Safety This manual introduces the Dura 5 battery from Duracell Power Center. Dura 5 is a Lithium-Ion Phosphate Battery Storage System. Please read this manual before you install the battery and follow the instruction carefully during the installation process.

  • Page 5: Eu Declaration Of Conformity

    8,2011) and 2015/863/EU (L 137/10, March 31,2015) (RoHS) • Waste electrical and electronic equipment 2012/19/EU (L 197/38, 24.7.2012) (WEEE) Duracell Power Center. confirms herewith that the products described in this document are in compliance with the fundamental requirements and other relevant provisions of the above mentioned directives.

  • Page 6: Safety Precautions

    DURA 5 | Operation Manual Safety 1.3 Safety Precautions General Reminders 1. It is important and necessary to read the user manual carefully before installing or using battery. Failure to do so or to not follow any of the instructions or...

  • Page 7: Before Connecting To Inverter

    DURA 5 | Operation Manual Safety Warnings 1.4 Before Connecting to Inverter 1. After unpacking, please check product and packing list first, if product is damaged or parts are missing, please contact with the local retailer. 2. Before installation, be sure to cut off the grid power and make sure the battery is in the turned-off...

  • Page 8: Introduction

    Introduction 2. Introduction Dura 5 is the brand-new 51.2V DC energy storage system developed by Duracell Power Center, designed to provide reliable power for residences and enhance environmental sustainability. This manual serves as a comprehensive guide for the installation and operation of the Dura 5 system.

  • Page 9: Specifications

    DURA 5 | Operation Manual Introduction 2.2 Specifications 22.75 in (577.22mm) 6.3 in (160mm) 2.6 in (66.61mm) 18.9 in (480mm) 1.9 in (48.29mm) Basic Parameters DURA 5 Nominal Voltage (V) 51.2 Nominal Capacity (Wh) 5120 Usable Capacity (Wh) 4864 Depth of discharge (%) Dimension (mm) 15.5x22.75x6.5 in (395x579x165mm)
  • Page 10 DURA 5 | Operation Manual Introduction Basic Parameters DURA 5 Connection WI-FI (2.4G), USB 2.0 Configuration (max. amount per system) 20pcs Working temperature 0˚~50˚ Charge -10˚~50˚ Discharge Shelf temperature 0˚~40˚(6 months) -20˚~45˚(3 months) Short current/duration time <2000A/1ms Cooling type Natural...

  • Page 11: Equipment Interface Instruction

    DURA 5 | Operation Manual Introduction 2.3 Equipment Interface Instruction Operation window: When not in use, close and lock the cover. 1. Console Port Provided for the manufacturer or a professional engineer to debug or service. Pin3 232-TX Pin6 232-RX...
  • Page 12 Turn on: Press more than 3s to start the battery module. Turn off: Press more than 3s to turn off the battery. 6. WIFI Port Connect the WIFI block from Duracell Power Center ONLY. DO NOT connect any other USB device. 7. Link Port 0, 1 For communication between multiple parallel batteries.
  • Page 13 DURA 5 | Operation Manual Introduction 10. Power Terminals Power Cable Terminals: Power cables are water-proof and function the same no matter the color. To remove, squeeze and hold both Lock Buttons on either side of the connector while pulling away from the battery.
  • Page 14 DURA 5 | Operation Manual Introduction Definition Note SOC: 25~0 Temperature Voltage, SOC Protection Current HV lock Address fail, slave off line Show Normal status BMS error Error CMOS fail DMOS fail Reverse connection 1: download data event 2: download data history...

  • Page 15: Basic Install Diagram

    DURA 5 | Operation Manual Safe Handling of Lithium Batteries Guide 2.4 Basic Install Diagram 3. Required Tools and Safety Equipment 3.1 Tools Modular Crimper Socket Wrench Wire Cutters for RJ45 14mm for M8 expansion bolt Allen keys Screwdriver Set...

  • Page 16: Safety Gear

    DURA 5 | Operation Manual Safe Handling of Lithium Batteries Guide 3.2 Safety Gear It is recommended to wear the following safety gear when dealing with the battery pack. Insulated Gloves Safety Goggles Safety Shoes...

  • Page 17: Installation And Operation

    DURA 5 | Operation Manual Installation and Operation 4. Installation and Operation 4.1 Package List 1) Included Installation Kit PC-W KIT Item Description KIT W Photo Positive power cable, 4 awg, 8 ft (2.5m) Negative power cable, 4 awg, 8 ft (2.5m) Communication cable 8 ft (2.5m), RJ45...
  • Page 18 DURA 5 | Operation Manual Installation and Operation M5x20mm Hexagon socket screw for securing module base Cable bundle bracket, 2x.5x.5 in (49x12x11.5mm) Cross screw M4x6mm for [10] and enclosure M8x60mm Expansion Bolt for affixing base or brackets to wall or ground...
  • Page 19 DURA 5 | Operation Manual Installation and Operation 2) Expansion Installation Kits KIT W(Wall-mounting) and KIT G(Ground installation) Can be purchased separately, please base on the installation environment to select the proper kits. It is optional to purchase either of the kits to complete the installation if needed.
  • Page 20 DURA 5 | Operation Manual Installation and Operation 3) KIT Cable (For power expansion purposes only, not mandatory to purchase if the KIT W or KIT G is sufficient for power demand) Item Description Negative power cable, 4 awg, 4 ft (1.2m) Positive power cable, 4 awg, 4 ft (1.2m)

  • Page 21: System Working Environments Checking

    DURA 5 | Operation Manual Installation and Operation 4.2 System Working Environments Checking 4.2.1) Cleaning Reminder Keep environment clean Before installation, please make sure the dust and iron scurf is removed to keep a clean environment. The system cannot be installed in desert area without an enclosure to prevent damage from sand.

  • Page 22: Clearance

    DURA 5 | Operation Manual Installation and Operation 4.2.4) Clearance Maintain a distance of at least 6.6 feet (2 meters) from any heat source. Ensure a minimum clearance of 1.3 feet (0.4 meters) around the battery module (rack). >8" (200mm) >8"...

  • Page 23: Operating Precautions

    DURA 5 | Operation Manual Installation and Operation 4.3.1) Operating Precautions Reminder Weight >88 lbs (40kg) A single battery module weighs approximately 100 lbs (45.36 Kg), requiring at least two personnel if no handling tools are available. 4.3.2) Plan the Installation Site 1.

  • Page 24: Installation

    DURA 5 | Operation Manual Installation and Operation 4.4 Installation 4.4.1) Wall Mounting 1. Plan the layout in advance and choose the appropriate position to anchor the brackets onto the wall. Reminder Choose suitable wall Select a wall that can support the total weight of the battery system, with a maximum of 330 lbs (150 kg), which equates to three battery modules per row.

  • Page 25: Ground Mounting

    DURA 5 | Operation Manual Installation and Operation 4.4.2) Ground Mounting 1. Before installation, carefully select a level surface and plan the location to ensure it is free from potential hazards such as heat sources, flammable materials, or flooding risks. Also, take into account the necessary spacing requirements for the battery system.

  • Page 26: Battery Installation

    DURA 5 | Operation Manual Installation and Operation 4.4.3) Battery Installation 1. Place the battery module onto the base and affix the foot with 4 screws. Torque: 26.5 in-lbs (3 N.m) Tool: Hexagon socket Fastener: 4 pcs, M5x20mm 2. When installing multiple batteries, lift the next battery module and place it on top of the previous one.
  • Page 27 DURA 5 | Operation Manual Installation and Operation 2. Enclosure: 1. Wall: Torque: 26.5 in-lbs (3 N.m) Torque: 25.8 ft-lbs (35 N.m) Tool: Hexagon socket Tool: Socket spanner Fastener: 2 pcs, M5x10mm Fastener: 2 pcs, M8x60mm 5. Maximum number in stack...

  • Page 28: Power Cable Connection

    DURA 5 | Operation Manual Installation and Operation 4.5 Power Cable Connection Danger DO NOT reverse the power terminal connection polarity DO NOT short the power cable connectors DO NOT connect the batteries in series, only parallel 1. Black colored cable for negative, orange colored cable for positive.

  • Page 29: Communication Cable Connection

    DURA 5 | Operation Manual Installation and Operation 6. Always remember to seal and lock all unused power terminals. the lockers are inside KIT W and KIT G. 7. For power cable deployment, please refer to [4.13] 4.6 Communication Cable Connection Reminder Incorrect cable connections may cause battery system failure.

  • Page 30: Can And Rs485 Cable

    DURA 5 | Operation Manual Installation and Operation Locking Rotate on both sides Locked Rotate until end Reminder Any unused terminal must be sealed. 3. Always remember to lock unused terminals. 4.6.2) CAN and RS485 Cable 1. Use the RJ45 cable from KIT W, KIT G, or outdoor network cable (CAT5E or higher standard).

  • Page 31: Ground Cable Connection

    DURA 5 | Operation Manual Installation and Operation Finish on cable side Rotate the locker[1] until the end Connect to socket Then connect to CAN or RJ45 socket and then rotate nut[4] to the end Cable The communication cable can go bundle through the cable bundle bracket.

  • Page 32: Plastic Covers

    DURA 5 | Operation Manual Installation and Operation 4.8 Plastic covers Once all installation and debugging operations are completed on-site, proceed to install the plastic covers: 1. Remove the knockout for cable passage if necessary. 2. Snap the covers into place on both sides.

  • Page 33: Power On

    DURA 5 | Operation Manual Installation and Operation 4.9 Power On Double check all the power cable connections and communication cable connections between batteries and between battery and inverter. Switch ON the circuit breaker between battery and inverter if one is present.

  • Page 34: Power Off

    DURA 5 | Operation Manual Installation and Operation If 20 batteries are connected in parallel, the master battery will ready the system in a maximum of 35 seconds, ensuring all Time batteries are online and external communication is functioning. The system can still output power during this period.

  • Page 35: Usb Interface

    4.11 USB Interface The USB flash disk is not in package of DURA 5. USB 2.0 or higher can be used. Log Export Mode: First, turn on the battery, then insert the USB flash drive and wait for the LED to indicate completion [2.3-11 LED Status Indicators pg.

  • Page 36: Power Connection Routing

    A positive and negative set of power cables can carry a maximum of 100A of current. Two sets can carry 200A. 2. The maximum power ratings of the inverter. 3. The breaker specifications, noting the Dura 5 battery module maximum short circuit current is 2000A/1ms. Icu of breaker 1~4 modules >=10kA...
  • Page 37 DURA 5 | Operation Manual Installation and Operation Battery 1 set of cable 2 sets of cable 3 sets of cable 4 sets of cable Max power 100A/5kW 200A/10kW 240A/12kW Max power 100A/5kW 200A/10kW 300A/15kW 320A/16kW...

  • Page 38: Considerations With Multiple Battery Stacks

    Negative cable RS485 cable L0-L1 cable 1. Only connect the principal battery from the Dura 5 CAN port to the inverter’s Battery CANbus port. 2. Starting with the principal battery, always link L1 to the next battery’s L0 port sequentially until you reach the last battery.

  • Page 39: Troubleshooting (Certified Technician Only)

    DURA 5 | Operation Manual Troubleshooting 5. Troubleshooting (Certified Technician Only) • Communication related problem Issue: Unable to communicate with inverter. Solution: 1. RS485: Check the dip switch [2.3], set to correct baud-rate and restart. 2. CAN: Check CAN-H, L, GND pin orders. [2.3] •...
  • Page 40 DURA 5 | Operation Manual Troubleshooting 1. Temperature A. Possible Causes: Above 140ºF (60ºC) or under 14ºF (-10ºC), the battery might not work. Solution: a. Move battery to the normal operating temperature range between 32ºF (0ºC) and 122ºF (50ºC). b. Ensure the operation current is no more than 90Amps for long time, and the battery enclosure shall avoid direct sunlight.
  • Page 41 DURA 5 | Operation Manual Troubleshooting 4. HV lock A. Possible Causes: Cell voltage exceeds 4V or module voltage surpasses 59.2V. Solution: Ensure proper communication is established between the battery system and inverter, and verify that inverter settings are correct for safe operation.
  • Page 42 DURA 5 | Operation Manual Troubleshooting 7. CMOS fail A. Possible Causes: The fuse blew out. Solution: Power off all batteries and inverters, then disconnect the breaker. Inspect the cable connections and disconnect all power cables. Examine the power port for any damage. Review the settings on the inverter and verify communication between the inverter and battery system.
  • Page 43 Then, use a substantial amount of water to suppress the fire. After the fire is extinguished, submerge the battery in water and contact your local authorized installer, who will reach out to Duracell Power Center for technical support. If a fire involves cabling or other components (excluding the battery cell), first cut off...

  • Page 44: Remarks

    If the battery module connector is wet or the module itself is submerged in water, restrict access to the area and immediately contact your local authorized installer, who will reach out to Duracell Power Center for technical support. Ensure all power switches on the inverter side are turned off.
  • Page 45 San Jose, CA 95138 duracellpowercenter.com support@duracellpowercenter.com 1-800-955-0193 ext 2 ©2024 Power Center Duracell is a registered trademark of Duracell U.S. Operations, Inc., used under license. All rights reserved. Manufactured under license and warranty supported by Omega Green Power in San Jose, CA.

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