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Kimberley Kruiser T-Class 2017 Maintenance And Operating Manual

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Kimberley Kruiser | T-Class
Maintenance & Operating Manual
Version: 17.08.25
©2016 Kimberley Kampers Pty Ltd
1

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Summary of Contents for Kimberley Kruiser T-Class 2017

  • Page 1 Experience all of Australia Kimberley Kruiser | T-Class Maintenance & Operating Manual Version: 17.08.25 ©2016 Kimberley Kampers Pty Ltd...
  • Page 2 Electronic Warranty & Registration System Your Kimberley Warranty is both in this manual and will be sent to you by email. Note your 4 digit chassis number and use this as a reference in all communication. Reply to the email to acknowledge handover and receipt of this manual and its instructions.
  • Page 3 & generator, troubleshooting Braking System disc brakes information Canvas Use & Care awning layouts and canvas care information Specifications After Sales Service warnings & cautions, dealer handover checklist, service record ©2016 Kimberley Kampers Pty Ltd...
  • Page 4 There is no specific time specified in these rights and it depends on the type of product and its use. However Kimberley Kampers Pty Ltd (‘KK’) provides an express warranty that is in excess of these rights in that the length of the term or the conditions are more favourable to the buyer: 5 year Warranty specifically on the Chassis and Suspension Swing Arms after our products have •...
  • Page 5 02 6620 6801 logged automatically. asap. 24 hours later. ©2016 Kimberley Kampers Pty Ltd Kimberley Kampers Pty Ltd 20-24 Piper Drive Ballina NSW 2478 ABN 27 134 825 639 02 6620 6810 sales@kimberleygroup.com.au Connect: kimberleykampers.com FB: Kimberley.kampers Instagram: kimberleykampers Youtube: Kimberleykampers...
  • Page 6 In all cases there are specific conditions. Some suppliers may require the product affected to be returned to the supplier. Kimberley will facilitate and assist with this process. In some cases the supplier will require the failed item to be assessed and a replacement product may not be available until after that assessment period.
  • Page 7 Kimberley’s goal is zero defects. Unfortunately we can’t get to this as the product leaves the factory. • The base components of a Kimberley are robotic laser cut and assembled then welded and this is to a high degree of precision. The canvas, floor, wall and roof coverings are robotic cut and drilled.
  • Page 8 CUSTOMER SERVICE POLICY and tear) Kimberley select quality products which we include and support. Customers need to be aware that if the air-conditioner or microwave fail, the resultant quality reputation is not directly attributable to Kimberley. It is attributable to the supplier of that brand product.
  • Page 9 Alloy wheels are vulnerable to damage if stones & gibbers stay caught between wheel & brake assembly. NB: There is no warranty by Kimberley Kampers Pty Ltd on damage to alloy wheels. STEEL WHEELS ARE RECOMMENDED FOR MAXIMUM SAFETY & SERVICEABILITY.
  • Page 10 Kruiser electrics. In the event of a large spike , the surge protector may be damaged which will need replacement. It is a fraction of the cost of the other electrics on board. A blown surge protector is not warranty. ©2016 Kimberley Kampers Pty Ltd...
  • Page 11 When it safe to do so, plug in the battery charger to 240V power and leave on. Brakes and Wheels: An easily made error is to drive off and leave the parking brake on. Our practice at Kimberley is that the driver has responsibility to check the locks, brakes and trailer connection before departing. You should check 100% on the connection to the vehicle and that the PARKING Brake is off before departing.
  • Page 12 1. Selection of Tyres The VIN Plate on your Kimberley will state the Rim and Tyre size as delivered. There are Wheel sizes and Tyres Sizes and Types that are recommended. If wheels and tyres outside of these recommendations are fitted, it will void the warranty.
  • Page 13 The accurate method of understanding how much heat is dissipating from your shock absorbers is to actually know the temperature of your shock absorbers. Kimberley fits every montotube shock absorber with temperature advisory indicators. These give you an irreversible colour change technique so that you can permanently record the highest temperature of any given equipment.
  • Page 14 If a customer does not have 14V at the connecting plug or their vehicle is not wired up at the time of handover then Kimberley Kampers can’t warrant that the vehicle will charge the battery system in the Kruiser. You must use a digital multimeter that shows at least one and preferable 2 decimal points. Please do the check as follows.
  • Page 15 Essentials | Towing Hitch Your Kimberley Kruiser is fitted with a Treg Off-Road Swivel Hitch that attaches to the tow “tongue” on the rear of your vehicle. Hitch maintenance The spring clip on the pin at the bottom of the Treg hitch needs careful attention. The “spring clip” can close on either side of the pin, but there is only a positive closure with tight pressure on one side.
  • Page 16 Lower these by pulling down and out diagonal to the ground (not straight out or straight down) Electric Steps These can be lowered and raised with a switch inside the front tunnel boot (S-Class) or inside the Toilet hatch at the rear (T-Class). ©2016 Kimberley Kampers Pty Ltd...
  • Page 17 Essentials | Pre-Delivery Kimberley Air Suspension Dealer Check PRE-Travel Air Suspension Testing (ensure your dealer has performed this before handover): 1. Ensure compressor is off at power switch (A) and that valve handles (E) are in the in-line (Open) position to allow air to flow to and from the airbags during manual inflation testing.
  • Page 18 Essentials | Using Kimberley Air Suspension Kimberley Air Suspension can be adjusted for ride height when travelling and to level out a campsite. (See ‘Air Suspension Ride Height Setting Guide’ page 16). As a general guide drop the pressure down low for highway travel just to get it low with less wind drag.
  • Page 19 Air Suspension Ride Height Setting Guide (where fitted) The following is a guide for setting the ride height on Kimberley air suspensions. The measurements shown are from the centre of the axle (or wheel) to the underside of the mudguard.
  • Page 20 5. Push locking ring in, firmly push hose back into fitting then pull out the locking ring for a snug fit 6. If leak coming from threaded section of fitting you may need to tighten it with an open-ended spanner ©2016 Kimberley Kampers Pty Ltd...
  • Page 21 When the air suspension system is being used regularly you need to drain any moisture from the system. This can be done by turning the release valve located on the underside of the air tank and letting the moisture drain out. 2014 Kimberley Kruiser Air Suspension Layout BAGS AIR COMPRESSOR AIR TANK...
  • Page 22 Essentials | Kimberley Air Suspension - Changing an Air Bag If a Kimberley Air Bag is damaged and needs to be replaced follow the steps below: 1. Raise the side of the trailer using an appropriate offroad jack system 2. Unscrew the bolt holding the bottom of the air bag to the swingarm 3.
  • Page 23 The Position #1 “ ” Indicator Light will flash while adjusting to Position #1 and become solid once achieved. For more detailed instructions read the Manufacturers Instructions for this system included in your owners satchel. ©2016 Kimberley Kampers Pty Ltd...
  • Page 24 2. Turn on power at wall next to unit Turn unit on and adjust temperature to suit. Features | Using Split System Aircond with Hybrid Inverter The Kimberley Hybrid Energy System allows you to run the Split System Airconditioner using the on-board batteries. This system requires: •...
  • Page 25 Use only clean, good quality diesel fuel. IMPORTANT: Do not use a scratching sponge, scrubbing agents, oven cleaning spray, spot removers or any other strong chemical detergents on the cooktop surface. *Use only detergents designed for cleaning ceramic cooking surfaces. ©2016 Kimberley Kampers Pty Ltd...
  • Page 26 Set the timer to Automatic mode. 1. Unlock the timer 2. Press the ‘Manual’ button to switch between “On” (manually turn the device on), “Auto” (follow your preset timer profile) and ‘Off’ (manually turn the device off). ©2016 Kimberley Kampers Pty Ltd...
  • Page 27 A built-in manual knob can be used to close the dome in an emergency, to adjust the dome to a desired partially open level or to override the rain sensor. For storage, the dome switch must be in the down position and the three-speed switch in the off (“O”) position. ©2016 Kimberley Kampers Pty Ltd...
  • Page 28 2. Connect to RCA outlets on device and 3.5mm jack-to-3.5mm jack stereo cable. the 3.5mm jack input on the USB port 3. Select 'AUX In' using [SRC] See 'Clarion CMS2' Instructions for detailed 4. Commence playback from device instructions. ©2016 Kimberley Kampers Pty Ltd...
  • Page 29 Red and White RCA or 3.5mm for Sound at TV - Runs sound BACK to the Media Hub Speakers. (This needs to be plugged into “Sound Out” or the” Headphone Jack”) TV Outside Need to extend the cables out the Window to the TV location outside. ©2016 Kimberley Kampers Pty Ltd...
  • Page 30 TV (Optional) This requires a WiFi router to create a local WiFi network. If your van is supplied with the Kimberley Digital Communications System it will come with a WiFi router which the AppleTV is already connected to. Once it is up and running you need to connect your streaming device (iPhone or iPad) to the WiFi network as well.
  • Page 31 Trouble shooting > Reactivate the Smart Card > Enter Smart Card number and “rehit” Can take up to 48hrs to reactivate the card but normally 5 min’s. Smart Card is located in the front bottom right of the Satking Box. ©2016 Kimberley Kampers Pty Ltd...
  • Page 32 2015 Kimberley Kruiser Multimedia Layout Multimedia Layout - Model: Classic Model: Classic Date: 14.05.2015 24" LCD/LED Portable TV with Built-in DVD player (Optional) TV IN VIDEO AERIAL TV OUT AUDIO 24" LED TV with Built-in DVD (Optional) If you want audio from TV through the stereo speakers use a 3.5mm stereo cable to connect to Media Hub to play TV audio through the speaker system.
  • Page 33 2015 Kimberley Kruiser T-Class Multimedia Layout Multimedia Layout - Model: Black Caviar Model: Black Caviar Date: 20.07.2015 22" Flip-down TV above bed 24" LCD/LED Portable TV with Built-in DVD player TV IN VIDEO AERIAL TV OUT AUDIO 24" LED TV with Built-in DVD If you want audio from TV through the stereo speakers use a 3.5mm...
  • Page 34 2015 Kimberley Kruiser T-Class Multimedia Layout Multimedia Layout - Model: T3 Model: T3 Date: 20.07.2015 24" LCD/LED Portable TV 22" Flip-down TV above bed with Built-in DVD player TV IN VIDEO HDMI AERIAL Digital Communication TV OUT System AUDIO Rooftop aerial receives/ transmits on the Telstra NextG wireless network.
  • Page 35 2015 Kimberley Kruiser T-Class Multimedia Layout Multimedia Layout - Optional Satellite System Satellite System (Optional) Date: 14.03.2015 HDMI Satellite on roof Just raise the satellite and it will rotate/tilt automatically to attain the best signal. DO NOT TRAVEL WITH IT RAISED.
  • Page 36 Water System - Layout of Sources, Inlets and Outlets ©2016 Kimberley Kampers Pty Ltd...
  • Page 37 Submerging the filler hose first will reduce the chance of air entering the system. The pump is a run-dry model so it will not be damaged by running dry, however you will have to endure a sputtering water supply if too much air enters the system. ©2016 Kimberley Kampers Pty Ltd...
  • Page 38 Kruiser User Manual Satchet. Using your reclaimed shower water is a smart re-use of a resource that is always in demand. Following these simple but important instructions you can ensure you are maximizing your water on every trip. ©2016 Kimberley Kampers Pty Ltd...
  • Page 39 Water level monitor display shows water level using a coloured light display. The following table shows how much water used for each coloured light displayed. 110L (usable) Water Tank 30L used 50L used 65L used 80L used Reserve – 35L LEFT once reserve light appears ©2016 Kimberley Kampers Pty Ltd...
  • Page 40 In enclosed rooms (e.g. garages), not even via the timer or Telestart. If you have pre-set hot water system run-times you must cancel these before traveling—or else system may activate automatically whilst in the above situations. ©2016 Kimberley Kampers Pty Ltd...
  • Page 41 2. Ventilation Hose must be connected to outlets on top of plumbing cover on floor next to toilet & to toilet base 3. Toilet fan power cable must be plugged in and fan 'ON' WHENEVER THE TOILET HAS WASTE IN IT ©2016 Kimberley Kampers Pty Ltd...
  • Page 42 Features | Waterless Toilet USING YOUR KIMBERLEY WATERLESS TOILET The waterless, urine separating design contributes the extraordinary holding capacity. The composting section holds approximately 60 to 80 uses. The time frame to empty the solids bin varies with number of people and the time period. The toilet is designed for 1 to 5 people full-time.
  • Page 43 Features | Waterless Toilet USING YOUR KIMBERLEY WATERLESS TOILET ,Continued Baby diapers, wipes and tampons should not be placed in the solids bin. Many brands of these items are made from a mix of rayon and non-organic cotton, and are commonly chlorine-bleached. These will not decompose.
  • Page 44 Simply empty, put in more sphagnum peat moss. It is best you do not leave the liquid wastes in the tank for extended periods. While everyone is different, some urine will smell bad if allowed to sit for extended periods. ©2016 Kimberley Kampers Pty Ltd...
  • Page 45 2 Phillips-head bolts. Remove the bolts, clean and replace. Caution should be taken so that the fan is reinstalled with the airflow exiting the unit. The full-size molded-in seat of the unit is designed for safety and comfort and requires no special care. ©2016 Kimberley Kampers Pty Ltd...
  • Page 46 Fan not working. If using 12 volt battery, check for voltage. Be sure the wire marked positive is attached to the positive from the battery. Check the fuse. When the fan is running, make sure the fan is blowing outward. If the fan is still not working, contact Kimberley or your distributor for a replacement.
  • Page 47 2. Turn power on at power source (This external connection allows the Battery Charger to operate). ©2016 Kimberley Kampers Pty Ltd...
  • Page 48 Once battery voltage returns to the inverter’s normal voltage operating range, it will automatically restart. (Unit can be switched off to silence alarm) IMPORTANT: Read relevant Operating Instructions included in your Owners Satchel before operating this unit. ©2016 Kimberley Kampers Pty Ltd...
  • Page 49 2. Check that the inverter lights up correctly and then if no 240V device plugged in it will go to “sleep” and appear to turn off. 3. Plug in a 240V device and check if there is power. ©2016 Kimberley Kampers Pty Ltd...
  • Page 50 This will cause the washing machine in the Kruiser to slow to a snails pace. The inverter firmware needs to be upgraded by the supplier. This “smart” feature is not our requirement in Australia. ©2016 Kimberley Kampers Pty Ltd...
  • Page 51 Lithium Batteries. This isolation is on the solar panel side of the controller. Note: Whilst the charger is connected and switched on, the charger will continue to maintain the battery’s charge if it is not disconnected. ©2016 Kimberley Kampers Pty Ltd...
  • Page 52 Ensure that this is set this to ‘Lithium’ and check that ‘14.4V’ is selected as the setting. When • AGM batteries are installed, check that the batteries will accept 14.7V. • American batteries generally have a lower limit than this. The new Chinese made AGMs like Ritar will accept the higher voltage. ©2016 Kimberley Kampers Pty Ltd...
  • Page 53 From 2015 models onwards it can also be used to turn ON/OFF certain devices. To operate the Kimberley Smart Touch Display: If display is in sleep mode, simply tap the touch screen to “awaken” it. You will see the main menu on right: (Kampers DON’T have the “Main Switch”...
  • Page 54 11.5 V (dependant on the load) and other fixed preset conditions. If the battery is never discharged below this level, this recognition cannot be obtained and the battery is regarded as 100% sound. ©2016 Kimberley Kampers Pty Ltd...
  • Page 55 Smart Touch Capacity readout has a slight inconsistency with the Actual water in the tank. The table below should be used as a guide to the actual volume at any given displayed level: ACTUAL ACTUAL VOLUME VOLUME Shown Shown Shown Shown ©2016 Kimberley Kampers Pty Ltd...
  • Page 56 The Solar panels are not producing any power and have not yet put any in to the system • The batteries are not producing or consuming any power • The 12V AUX system has consumed 278Ah and is currently consuming 0.3A ©2016 Kimberley Kampers Pty Ltd...
  • Page 57 1. Serial Number Location Each shunt has it’s own unique Serial Number which is used to identify it during the programming stage of setup at the Kimberley Factory. You can find the Serial Number on the front of the Shunt (see image on right) 2.
  • Page 58 Once in Setup mode, you can choose whether the alarms are visual, an audible alert or both. For more detailed Instructions on Setup and Troubleshooting download the latest device manual from the following web site: http://www.manual.philippi-online.de/PSMgb.pdf ©2016 Kimberley Kampers Pty Ltd...
  • Page 59 5. Put power back on the PSM and it will reboot. 6. Renew and Connect devices from setup screen Can you see the SHC? If not, double check everything you have done. Call Kimberley Service for help ph: 02 66 206 821. ©2016 Kimberley Kampers Pty Ltd...
  • Page 60 There will be changes approx. every 15-20 mins with most controllers and you may see varying output even in reasonably stable conditions. This may be normal. ©2016 Kimberley Kampers Pty Ltd...
  • Page 61 The buttons and LEDs on the operating panel have the following functions: Symbols on the display The display shows different symbols depending on the operating status and operating mode of the EFOY COMFORT fuel cell: ©2016 Kimberley Kampers Pty Ltd...
  • Page 62 Energy System | EFOY Fuel Cell Info screen During subsequent operation of the device, an info screen appears after switching the device on. ©2016 Kimberley Kampers Pty Ltd...
  • Page 63 The EFOY COMFORT fuel cell can be operated in one of the following modes: 1. Automatic 2. Manual On 3. Manual Off See following instructions for Automatic operation. For Manual Operation see Manufacturer’s Instruc- tions included. ©2016 Kimberley Kampers Pty Ltd...
  • Page 64 Recovering Lithium Batteries in a Kimberley from a low voltage cut-out One of the benefits of the Kimberley Lithium 120Ahr Batteries is their ability to be recovered in most cases after a deep discharge. One limitation is that this needs to be done as soon as possible after the deep discharge.
  • Page 65 This may be from 2-3 weeks on. This is because the chemistry of the Lithium battery breaks down without sufficient voltage present. It is the chemical nature of lithium batteries and is not a function of Kimberley design nor the product. In this case, you need to purchase new batteries.
  • Page 66 2016 Kimberley Kruiser 12V Electrical Circuits - Page 1/4 Energy System | T-Class 12V Electrical Circuits - pg1/4 Energy System | Circuit Drawings Model: Black Caviar, T3 Model: Black Caviar, T3 Date: 06.11.2015 Date: 21.09.2016 240V AC Anderson Plug Power from vehicle...
  • Page 67 Energy System | 2016 Kimberley Kruiser 12V Electrical Circuits - Page 2/4 Energy System | Circuit Drawings T-Class 12V Electrical Circuits - pg2/4 Model: Black Caviar, T3 Model: Black Caviar, T3 Date: 06.11.2015 Date: 21.09.2016 Pump 1.1GPM Jabsco Par-Max 1 (4 amp) (TOILET) Pump 1.1GPM Jabsco Par-Max 1 4 amp (ENSUITE)
  • Page 68 2016 Kimberley Kruiser 12V Electrical Circuits - Page 3/4 Energy System | T-Class 12V Electrical Circuits - pg3/4 Energy System | Circuit Drawings Model: Black Caviar, T3 Model: Black Caviar, T3 Date: 06.11.2015 Date: 21.09.2016 LED Lights above Cafe Seating...
  • Page 69 Energy System | 2016 Kimberley Kruiser 12V Electrical Circuits - Page 4/4 Energy System | Circuit Drawings T-Class 12V Electrical Circuits - pg4/4 Energy System | Circuit Drawings Model: Black Caviar, T3 Model: Black Caviar, T3 Date: 06.11.2015 Date: 21.09.2016...
  • Page 70 Energy System | T-Class 240V Electrical Circuits - pg1/1 Energy System | Circuit Drawings Energy System | Circuit Drawings 2016 Kimberley Kruiser 240V Electrical Circuits - Page 1/1 Model: Black Caviar, T3 Date: 06.11.2015 Date: 21.09.2016 240 Vac Earth to...
  • Page 71 Energy System | 2016 Kimberley Kruiser 12V Electrical Circuits - Page 1/1 Energy System | Circuit Drawings T-Class 12V Electrical Circuits - pg1/1 Energy System | Circuit Drawings Kimberley Kamper - Tail & Clearance Light Circuit 111212 Tail & Clearance Lights Tail &...
  • Page 72 MANUFACTURER’S RECOMMENDATION. SEE RELEVENT OWNER’S MANUAL FOR CORRECT SETTING PROCEDURE. CONTROLLER POWER MUST BE RE-SET WHENEVER YOU ENCOUNTER SUBSTANTIALLY DIFFERENT ROAD OR LOAD CONDITIONS. DAMAGE CAUSED TO DISC BRAKES AS A RESULT OF AN OVERLY-AGGRESSIVE SETTING IS NOT COVERED UNDER WARRANTY. ©2016 Kimberley Kampers Pty Ltd...
  • Page 73 Poles Letterbox Awning T-Class J pole w/foot x3, Kruiser Bow x4 KAG190 Canvas Mesh Walls Kit T-Class A Pole x2, M Pole (short) x1 KAG191 Kwik Sun Awning T-Class C Pole for Kruiser x3 KAG197 ©2016 Kimberley Kampers Pty Ltd...
  • Page 74 5. Stretch awning over end bows and attach with fasteners 6. Raise awning and support by attaching vertical poles to spreader bar 7. Add pegs and ropes to secure awning to ground for windy conditions ©2016 Kimberley Kampers Pty Ltd...
  • Page 75 4. Zip on the Front Wall and attach to End walls by pulling the End walls out from the body of the Kruiser to reach 5. Unzip windows and door flaps then roll up for better airflow and light inside the awning ©2016 Kimberley Kampers Pty Ltd...
  • Page 76 We need your help! These bags are FREE OF CHARGE when you purchase a Kimberley offroad caravan or camper trailer. If you would like to purchase a bag and help Kimberley with the Klean Kampsite Initiative you can do so here: www.kleankampsite.com...
  • Page 77 Condensation beads tend to gather due to sealed surface of the canvas. White unprotected yarns also appear on fabric edges and seams after cutting and sewing. The longevity of the coating is also compromised by abrasion as the formulation is scraped onto the fabric surface only. ©2016 Kimberley Kampers Pty Ltd...
  • Page 78 E/!-+!#%+4!/)!+##!-*!/$#!1$##,!.7/+!%'#!0)''#0/5!E*!/$#4!%'#!0)''#0/;! /$#.!/$#!,%+/!X!<)-./+!%'#!/$#!2)+/!<')8%8,#!0%7+#!-.!%,,!0%+#+!)*! ,)+-.3!%!1$##,5! !"#$%&'$($&&)&$*+,,$$$$-./$%&'$($&&)'$+&)0$$ Kimberley Kampers Pty Ltd Cnr Piper Drive, Boeing Ave and Cessna Cresent Ballina NSW 2478 Australia Tel +61 2 6686 7344 Fax +61 2 6681 3680 ©2016 Kimberley Kampers Pty Ltd ABN: 51 089 659 370 www.kimberleygroup.com.au...
  • Page 79 ,-//,#!%.(!/$#.!'#H/-3$/#.5!!>$#'#!-+!%!87-,(7<!)*!+7'*%0#!*'-0/-).!1$#.!/$#4!%'#!,#*/!%,).#!*)'!%!1$-,#5!! E/!-+!-2<)'/%./!4)7!/-3$/#.!7<!4)7'!8),/+!-.!%!*,7-(!2)/-).!-.!)'(#'!/)!3#/!%.!%007'%/#!/)'B7#! '#%(-.35! !"#$%&'$($&&)&$*+,,$$$$-./$%&'$($&&)'$+&)0$$ Kimberley Kampers Pty Ltd Cnr Piper Drive, Boeing Ave and Cessna Cresent Ballina NSW 2478 Australia Tel +61 2 6686 7344 Fax +61 2 6681 3680 ©2016 Kimberley Kampers Pty Ltd ABN: 51 089 659 370 www.kimberleygroup.com.au...
  • Page 80 8'#%=!)**!1$#.!/$#!.7/+!%'#!,))+#5! >$#!+/%'/-.3!<)-./!*)'!%!1$##,!.7/!/)!+<-.!)**!/$#!,#*/!+-(#;!)'!*)'!%!+/7(!/)!8'#%=!)**!/$#!'-3$/!+-(#;!-+! /$#!+%2#]!!/$#!.7/!$%(!/)!8#!,))+#!/)!+/%'/!1-/$5! !"#$%&'$($&&)&$*+,,$$$$-./$%&'$($&&)'$+&)0$$ Kimberley Kampers Pty Ltd Cnr Piper Drive, Boeing Ave and Cessna Cresent Ballina NSW 2478 Australia Tel +61 2 6686 7344 Fax +61 2 6681 3680 ©2016 Kimberley Kampers Pty Ltd ABN: 51 089 659 370 www.kimberleygroup.com.au...
  • Page 81 %+!+$)1.!-.!/$#!%//%0$#(!()072#./5! _%,,-.%!K737+/!XZ !XTZS! !"#$%&'$($&&)&$*+,,$$$$-./$%&'$($&&)'$+&)0$$ Kimberley Kampers Pty Ltd Cnr Piper Drive, Boeing Ave and Cessna Cresent Ballina NSW 2478 Australia Tel +61 2 6686 7344 Fax +61 2 6681 3680 ©2016 Kimberley Kampers Pty Ltd ABN: 51 089 659 370 www.kimberleygroup.com.au...
  • Page 82 This is the correct method of installing any alloy wheel. Use a torque wrench, following correct torque value and the proper criss-cross tightening pattern to avoid stressing or distorting the wheel or hub/rotor. INSTALLING ALLOY WHEELS Let’s face it: Wheel installation is brake or suspension system jobs.
  • Page 83 O Y O TA’ S U P P O R T U T O M O T I V E E PA I R INSTALLING ALLOY WHEELS clamps the wheel to the hub) gener- ically as “lug nuts, ” get into the habit of calling them “wheel fasteners, ”...
  • Page 84 INSTALLING ALLOY WHEELS length of the shank. For example, a 1/2-inch x 20 wheel stud is 1/2-inch in diameter, and has a thread count of 20 threads per inch of shank length. When using a metric format, the first number indicates the thread shank diameter in millimeters (12mm, 14mm, etc.).
  • Page 85 O Y O TA’ S U P P O R T U T O M O T I V E E PA I R INSTALLING ALLOY WHEELS higher the number, the more hard plastic and are available to bolt wheel that provides a bolt circle “coarse”...
  • Page 86 INSTALLING ALLOY WHEELS wheel’s center section, likely on the tightened. It is absolutely rear of a wheel spoke). vital that the seat style of Checking a hub or wheel bolt pat- the fastener matches the tern can also be performed with the seat style of the wheel’s aid of specialty tools.
  • Page 87 O Y O TA’ S U P P O R T U T O M O T I V E E PA I R INSTALLING ALLOY WHEELS Shown here are two conical/tapered nuts (two at left); and two ball/radius fasteners at the right. Note that the two conical nuts feature different engagement lengths.
  • Page 88 INSTALLING ALLOY WHEELS mated hub/rotor, leading to vibra- tion complaints. Additional wheel cosmetic damage can result if sock- et-to-fastener recess is minimal, or if a thick-walled socket is used that minimizes clearance, the outer wall of the socket can abrade against the wheel’s nut recess.
  • Page 89 O Y O TA’ S U P P O R T U T O M O T I V E E PA I R INSTALLING ALLOY WHEELS beyond its elastic point, weakening the stud considerably. When this happens, the stud may eventually break or allow the nut to loosen.
  • Page 90 INSTALLING ALLOY WHEELS mounting, take a close look at both the wheel’s hub face and the vehi- cle’s hub face itself. In the case of Toyota wheels, the wheel centering hole is precisely machined to fit the hub center flange lip. If an aftermarket alloy wheel is to be used, a hub-centric ring adapter may be required in order to attain a...
  • Page 91 O Y O TA’ S U P P O R T U T O M O T I V E E PA I R INSTALLING ALLOY WHEELS TIGHTENING SEQUENCE should be visible somewhere on the Always install ANY wheel by tight- wheel surface (rim or rear of the ening the fasteners in a criss-cross center section).
  • Page 92 5,000km for severe conditions, or every six months if not in use. When to Grease your TREG Hitch Grease two grease points on front hitch approximately every 2,500 kms, or every six months. ©2016 Kimberley Kampers Pty Ltd...
  • Page 93 3 hours electrical operation. Report to your dealer any issues that electrical operations. you have. Report to your dealer any issues that you have. ©2016 Kimberley Kampers Pty Ltd ©2011 Kimberley Kampers Pty Ltd...
  • Page 94 Serial Numbers Record all important Serial Numbers from your unit in the table below: ©2016 Kimberley Kampers Pty Ltd...
  • Page 95 Serial Numbers Record all important Serial Numbers from your unit in the table below: ©2016 Kimberley Kampers Pty Ltd...
  • Page 96 Halo Fabric Care Kit which includes Halo spot recommended every 12 months for most family room cleaner for most household stains, Halo fabric lounges. deodoriser to help neutralise pet and general odours and Halo fabric protector to restore liquid ©2016 Kimberley Kampers Pty Ltd...
  • Page 97 Australian Wide Support We pride ourselves in our after sales service. We have Kimberley Dealers & Service Agents in every Australian State and NT . Simply call your closest dealer or call the factory direct on 02 6686 7344. In the unlikely event that you need a replacement part urgently, we generally ship to the post office close to where you are or will be “care of you”.