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Summary of Contents for Dynaset HMAG PRO 700
- Page 1 02/2024 USER MANUAL HMAG PRO HYDRAULIC MAGNET - DSMART MODELS Get PDF version from www.Dynaset.com/manuals ...
- Page 2 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 3: Table Of Contents
5.3 AMBIENT TEMPERATURE .................... 5.4 EFFICIENT DUTY RATING .................... 5.5 USING DSMART APP ....................6. MAINTENANCE ....................6.1 GENERAL .......................... 6.2 MAINTENANCE INTERVALS ..................Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 4 7.8 EXCLUSIONS FROM WARRANTY ................8. PRODUCT DISPOSAL ..................9. DECLARATION OF CONFORMITY ..............10. TECHNICAL SPECIFICATIONS ............... 10.1 DSMART MODELS ...................... Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 5: General
HMAG PRO that can separate the metal scrap right away in the work site. This work flow benefits in time and cost efficiency. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 6: Product Identification Key
Theoretical hydraulic flow attachment. required for the HMAG PRO to 6. Describes other options if included to the work. HMAG PRO. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 7: Type Plate
Picture 3: HMAG hydraulic magnet’s line-up 1. HMAG PRO 700 - 18 3. HMAG PRO 1200 - 41 2. HMAG PRO 900 - 30 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 8: Main Components Of The Hmag Pro
3. Hydraulic pressure line (P) 9. Magnet cable cover 4. Hydraulic return line (T) 10. DYNASET CMG PRO magnet generator 5. Service hatch Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 9: Ip(Ingress Protection) Classification
HMAG PRO hydraulic magnet complies with the specifications of the IP23. From the IP classification guide you can check your IP class information. Picture 5: IP Classification Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 10: Attachments
Always secure HMAG PRO with the grapper lifting adapter to the grapper tool with chains. Secure spot for attaching the chains to the HMAG PRO is shown in the picture above as spot A. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 11: Picture 8: Hmag Pro With Lifting Adapter Plate
Dynaset Sales Installation of the Lifting Adapter Plate can be found in chapter 4.7. Picture 8: HMAG PRO with Lifting adapter plate Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 12: Other Options
Straight return line Option for machines that haven’t been equipped with suitable hydraulic return line. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 13: Safety
Picture 10: Warning! High voltage Operating voltage of the HMAG PRO hydraulic magnet is 220 VDC . Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 14: Picture 11: Warning! High Pressure Oil
Such units are e.g. AC-chargers, electronic sensors, control and measurement instruments. After shutting the HMAG PRO system the magnet holds magnetization before it completely discharges. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 15: Safety Equipment
When operating in the immediate vicinity of the HMAG PRO hydraulic magnet or accessories, wear the appropriate protective clothing, safety goggles, gloves and ear protection. Picture 13: Safety equipment Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 16: Operating Safety
HMAG PRO magnet has two temperature switches that cut off the magnetization if the temperature increases too high. In this case the collected metals will eventually drop unexpectantly. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 17: Picture 16: Warning! Do Not Get Crushed
Do not cool HMAG PRO magnet with water. Do not use HMAG PRO magnet underwater. Do not place HMAG PRO into puddle of water or snow. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 18: Maintenance Safety
Base machine has to be stopped, and hydraulic circuit depressurized prior to maintenance, detaching HMAG PRO from a base machine or disassembling HMAG PRO. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 19: Warning Labels
Attach labels to visible and appropriate place on or close to DYNASET product where its easily seen. Clean surface with solvent detergent before attaching labels. Picture 18: Warning labels HMG Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 20: Operating Principles
2. Hydraulic motor connects directly to the alternator’s rotor. When the rotor spins, it produces a changing magnetic flux that generates electricity. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 21: Magnetization And Demagnetization
After a simple cable plug-in and installing the Dsmart application to a mobile device, operator is able to monitor performance and make adjustments to the HMG/CMG PRO Hydraulic Magnet Generators or HMAG PRO Hydraulic Magnet. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 22: Installation Of Hmag Pro
READ CHAPTER 10. Technical Specifications. In the picture below is an example of installing HMAG PRO into an existing tool line. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 23: Picture 21: Example Of Existing Tool Line Installation
5. Oil cooler 2. Quick couplers 6. Oil filter 3. Open center directional control 7. Oil tank valves 4. Base machines displacement pump Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 24: Installation To A Hydraulic Pressure Line
5. Oil filter 2.1. DYNASET PC-SAE pressure 6. Oil tank compensator DYNASET LSV Load Sensing valve 2.2. Open centre directional control valves Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 25: Hydraulic Schematic
HYDRAULIC SCHEMATIC Picture 23: Hydraulic schematic NOTE! HMAG PRO is designed to withstand up to 50 bar of pressure in the return line. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 26: Dsmart Module Kit
HMAG PRO Dsmart Module kits. Dsmart is operated also through Dsmart App. to install and use the Dsmart App. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 27: Hydraulic Fluids
3. Switch Cable (green) 2. Connection Cable (blue) 4. Led Identifier (yellow) Picture 24: DSmart connections 4.5 HYDRAULIC FLUIDS To use proper hydraulic fluids . Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 28: Attaching Hmag To The Boom
NOTE! Check chain’s condition before every work shift. Only use stamped chains. Picture 25: HMAG PRO’s chains attach point, an example Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 29: Installation Of The Lifting Adapter Plate
5. Tighten the M24 bolts to 800 Nm of torque. HMAG PRO is now ready to be connected to the base machine. Picture 26: Lifting Adapter Plate installation Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 30: Operation
After having ensured the proper mechanical and hydraulic installation of HMAG PRO unit, it is ready for use. WARNING Ensure that the hoses are both connected correctly! Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 31: Operating Hmag Pro
Switching off the hydraulic flow to HMAG PRO turns the magnet off. Picture 27: Operating HMAG PRO WARNING Do not drag HMAG PRO along the ground. Dragging it might damage and cause wearing. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 32: Overheating, Overload Situation And Other Error Situations
% of the maximum. WARNING HMAG PRO ED100% model can handle higher than ambient temperatures without overheating. Picture 29: Power take off in higher temperatures Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 33: Efficient Duty Rating
Magnet Generator, download the Dynaset Dsmart App from Google Play Store or Apple App Store. The app requires at least Android 11 or iOS 7.0 operating system to work properly. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 34: Picture 30: Registering Dsmart To The Mobile Device
Please refer to the mobile devices own instructions for the location of the app specific setup and location selection. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 35: Picture 31: Registering Dsmart To The Mobile Device
ON. If hydraulic flow is turned OFF for HMG PRO / CMG PRO / HMAG PRO, the DSmart receiver will stay ON for 3 minutes. After three minutes DSmart will require Bluetooth connection restart. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 36: Picture 32: Operating Dsmart
8. Operational data 5. Error codes 9. Adjusting magnet generator 10. Setup At first use, you need to select the correct magnet power size: Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 37: Picture 33: Setup
1. Open setup 3. Select the correct generator size 2. Click "Select correct magnet generator" Now the application is configured for the magnet. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 38: Picture 34: Operational Data In Dsmart
From Operational Data menu the operator can monitor Picture 34: Operational Data in Dsmart 1. Magnet generator run timer 2. Magnet run time Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 39: Picture 35: Adjusting Magnet In Dsmart
Picture 35: Adjusting Magnet in Dsmart 1. Enable sorting function 3. Additional controls 2. Enable BASIC -mode / ECO- Mode / FAST Mode Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 40: Picture 36: Sorting Function
4. After the material is dropped, immediately push the magnetizing button again and the rest of the material will remain on the magnet Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 41: Picture 37: Additional Controls In Dsmart
flow is stopped to the magnet generator. When you have selected new parameters, click the "Apply changes" button to confirm the adjustments. Picture 37: Additional controls in Dsmart Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 42: Picture 38: Setup In Dsmart
In this menu operator can scroll through the error code history, device information and connect to Dynaset website for more detailed information on Dynaset products. Picture 38: Setup in Dsmart Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 43: Picture 39: Error History
The history contains all the errors. The errors show: Picture 39: Error History 1. Fault code / reason 3. Time stamp 2. Serial number Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 44: Picture 40: Info
If the language is not supported, the default language will be English. Supported languages are: • Finnish • English • Russian • Chinese Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 45 If the cable is damaged re- place it with a new one. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 46 Make sure the generator is working doesn't change to other. demagnetized. The mode can only be changed when the generator is demagnet- ized. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 47: Maintenance
6.4. Check the condition of the chains before you start to operate HMAG PRO. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 48: Hydraulic Fluids
For the hydraulic fluid change interval, obey the base machine’s maintenance instructions. To use special hydraulic fluids with DYNASET equipment, contact the nearest DYNASET representative for more information. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 49: Accessing The Generator
To install the hatch back, obey the instructions in reverse order. Picture 41: 1 Removing the cover: HMAG PRO’s cover is held by M16 bolts. To remove the cover, obey the instructions below. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 50: Cleaning Hmag Pro's Generator
In order to properly clean the generator the HMAG PRO’s cover needs to be removed. After removing the cover, obey the cleaning instructions given in HMG/CMG PRO user manual. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 51: Troubleshooting
4. If the problem is not solved after going through the troubleshooting process, contact Dynaset After sales. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 52 If the resistance is infinity or very high, the magnet is broken. Re- place the magnet. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 53 Value should be between 500V - 1kV In you need more instructions about insulation test, contact Dynaset After sales. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 54 C. If the resistance measurement is something else, both resistors are broken and must be re- placed. For more information, contact Dynaset After sales. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 55 The generator will turn back on automatic- B. The ambient temper- ally after it has cooled down. ature is too high. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 56 Value should be between 500V - 1kV If you need more instructions about insulation test, contact Dynaset After sales. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 57 Reduce the load and check the current I (A) to voltage at the is being over- ensure that the proper load is being applied. load loaded. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 58 An abnormal A. Bearing failure. Replace broken/worn bearing. noise from the B. Broken fan. Replace broken/worn fan. generator Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 59: Manufacturer's Limited Warranty
Purchaser commits to give necessary information and to perform routine diagnostic procedures in order to determine the nature of the problem and necessary procedures. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 60: Warranty Repairs
WARRANTY OF REPAIRED PRODUCT Warranty period of the product repaired under this limited warranty continues to the end of original warranty period. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 61: Exclusions From Warranty
Product that is used in exceptional conditions, considered to cause excessive wear and tear. • Faults caused by nature phenomenon like flood, thunder, etc. © DYNASET OY, all rights reserved Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 62: Product Disposal
NOTE! Always act according to the waste legislation, regulations and recommendations in waste disposal and waste recycling issued by your local authorities. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 63: Declaration Of Conformity
If the device has been modified by someone other than the manufacturer or without the manufacturer’s permission, this declaration is not valid. Timo Nieminen R&D Manager Menotie 3, 33470 Ylöjärvi, Finland 01.07.2019 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 64: Technical Specifications
10.1.2 CONNECTIONS Model Connections Pressure Line, P Returnline, T HMAG PRO 700-18 BSPP 1/2 BSPP 1/2 BSPP 1/2 BSPP 1/2 HMAG PRO 900-30 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 65 10-200/ 25-35 Temperature max. 70 (158) 70 (158) 70 (158) °C(°F) Filter ratio μm Cooling capacity requirements Gallons are U.S. liquid gallons Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 66 HMAG PRO HYDRAULIC MAGNET - DSMART MODELS TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 67 Picture 33: Setup ..................................... Picture 34: Operational Data in Dsmart ............................Picture 35: Adjusting Magnet in Dsmart ............................Picture 36: Sorting Function ................................Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 68 Picture 38: Setup in Dsmart ................................Picture 39: Error History ..................................Picture 40: Info ......................................Picture 41: 1 ......................................Picture 42: 2 ......................................Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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