AmeriGlide Elite Plus Installation Manual

Hydraulic residential elevator

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INSTALLATION GUIDE
Dealer Edition
Elite Plus Hydraulic Residential Elevator
2024
All information found in AmeriGlide's Elevator
Planning Guide reflects information at the time of printing.
AmeriGlide reserves the right to change information
without notice.
|
|
5110 Atlantic Ave. Raleigh, NC 27616
1-855-638-7549
AmeriGlide.com

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Summary of Contents for AmeriGlide Elite Plus

  • Page 1 Dealer Edition Elite Plus Hydraulic Residential Elevator 2024 All information found in AmeriGlide’s Elevator Planning Guide reflects information at the time of printing. AmeriGlide reserves the right to change information without notice. 5110 Atlantic Ave. Raleigh, NC 27616 1-855-638-7549 AmeriGlide.com...
  • Page 2: Important Notice

    Elevator configurations and dimensions are in accordance with our interpretation of the standards set forth by ASME A17.1 Part V Section 5.3. Please consult AmeriGlide or an authorized dealer in your area for more specific information pertaining to your project, including any deviation between referenced standards and those of any local codes or laws.
  • Page 3: Table Of Contents

    Table of Contents Important Notice ............................Technical Specifications ..........................Before You Begin ............................Rail Sections and Sling ........................... Lower Rail Wall Installation ....................... Sling Installation ..........................Installation of Upper Rail Wall ......................Cylinder and Sheave Installation ...................... Pump Installation and Hydraulic Connection ................Guider - Unistrut Assembly .......................
  • Page 4 Table of Contents Tape Reader Installation Process ......................... Tape Head Installation ........................Top Bracket for the Tape Mount ...................... Bottom Bracket for the Tape Mount ....................Tape Installation ..........................Magnet Configuration ........................Install the Cab Gate and Automatic Operator Installation ............... HMI Screen Overview ............................
  • Page 5: Technical Specifications

    Technical Specifications General Specifications Standard Optional Drive Type 2:1 Roped hydraulic Direct drive hydraulic Rated Capacity 1,000lbs 1,400lbs Travel Speed 40 fpm —— Maximum Travel 40’ Beyond 40’ consult factory Maximum Landings Beyond 4 consult factory Power Requirement 240V | single phase | 30 amp 110V | single phase | 15 amp Design Specifications Standard...
  • Page 6: Before You Begin

    Before You Begin 1. Prior to commencing installation, carefully examine the original shipment to confirm the presence of all necessary components required to complete the installation. In the event of any missing parts, please immediately contact our technical support team for assistance. 2.
  • Page 7 Legend Overhead Total Travel Travel Height 1 Travel Height 2 Pit Depth Door Height 1 Door Height 2 Door Height 3, etc Figure B Before You Begin...
  • Page 8: Rail Sections And Sling

    Rail Sections and Sling Start with assembling the rail wall. Use the drawings to establish your centerline of the rail wall and locate with your laser to ensure your first section of rail is centered accordingly. It is very important to ensure that the rails are plumb and level. Depending on the construction of the rail wall, you may need to shim the rail sections when attaching to the rail wall using the supplied shims as required.
  • Page 9: Sling Installation

    Sling Installation The shipment includes a pre-assembled sling, and there are two methods for its installation: First Method (install as received) Using the chain hoist, lift the sling and carefully lower it into the rail assembly. Ensure that the rollers ride on the inside surface of the rails, gently lowering the car frame to the bottom of the rail section.
  • Page 10 Second Method (recommended) 1. Remove the 4- wheels assembled on 4. Reassemble the upper two wheels back on each corner of the sling (see Figure 1a). the sling. 5. Reassemble the L-Bracket for the brake back on the sling. 6. Using a ratchet strap or a similar lifting tool, safely lift the sling approximately 10 inches and then install the lower two wheels back on the sling (see Figure 1d).
  • Page 11: Installation Of Upper Rail Wall

    Installation of Upper Rail Wall For units with more than two rail sections, it is advisable to utilize the full sets of rail lengths for the middle section, given their tongue and groove Figure 2 alignment mechanism. • Align and position the upper rail assembly on top of the lower rail assembly (refer to Figure 2).
  • Page 12: Cylinder And Sheave Installation

    Cylinder and Sheave Installation Figure 3 1. Utilize the winch to elevate the cylinder for installation onto the cylinder post, ensuring the bottom hole of the cylinder rests flush atop the post. Consult Figure 3 for reference. 2. With the cylinder’s bottom in position and the winch securing it, fasten the U-clamp to ensure the cylinder remains straight.
  • Page 13: Pump Installation And Hydraulic Connection

    Pump Installation and Hydraulic Hose Connection (Cylinder to Pump): 1. Position the pump within the machine room at your chosen spot (Ideally right below the controller), ensuring to place the provided rubber gasket beneath it (to minimize noise and vibration). 2.
  • Page 14: Guider - Unistrut Assembly

    Guider - Unistrut Assembly 1. Affix the L Guiding bracket onto the rail bracket itself. See Figure 7. 2. Install the Guider (slippers) atop the sheave assembly using the provided bolts. Refer to Figure 8. L - Guiding Bracket Figure 7 Glider Attachment with sheave Figure 8...
  • Page 15 3. Guide the slippers through the Unistrut. Consult Figures 8a, 8b, and 8c for proper installation. Figure 8a Figure 8b Figure 8c 4. Rail bracket have pre-tapped holes for mounting the Unistrut. Consult Figure 9. Figure 9 Rail Sections and Sling...
  • Page 16: Shackle Installation

    Shackle Installation Cylinder Post Shackle Installation 1. Affix the provided shaft collar or one nut on top of each shackle to prevent shackle rotation. 2. Securely attach the two shackles to the cylinder post. 3. Attach two nuts to the bottom of each shackles. 4.
  • Page 17 Sling/Platform Shackle Installation 1. Affix the provided shaft collar or one nut on top of each shackle to prevent shackle rotation. 2. Securely attach the two shackles to the platform. 3. Attach the springs to the bottom of each shackle. Attach a washer followed by two supplied nuts to the bottom of the springs on each shackle.
  • Page 18: Rope Installation

    Rope Installation • Before installing the rope, ensure that the platform is in the correct roping position. The elevator will not reach the top and bottom landings correctly unless the roping position is set correctly. • In hoistways with a deep pit, you may have to prop up the sling before beginning to install the cable.
  • Page 19: Controller Installation And Wiring

    Controller Installation and Wiring 1. Install the Controller according to the specifications outlined in the engineering drawings. 2. Direct the primary 220V power line to the Main disconnect, referring to Figures 12 and 12a. Ensure that this line is routed through a BX cable to the Main disconnect. Figure 12 Figure 12a 3.
  • Page 20: Temporary Run Mode Instructions

    Temporary Run Mode Instructions (Install mode) 1. Once all mentioned power wiring is complete, establish connections by attaching two temporary Jumpers from DL1 (CN19-3) to DL4 (CN19-22), and from DC1 (CN19-1) to DC4 (CN19-20). 2. Ensure the connection of all Cab Security (CS) connections. 3.
  • Page 21: Test The Drive System And Inspect Platform Clearance

    Test the Drive System and Inspect Platform Clearance • Move the lift up and down on the shaft to confirm the operation. Before proceeding with the additional installation steps, it is advisable to examine the clearance between the cab floor and each landing. Follow the steps below: 1.
  • Page 22: Atlock Interlock Installation

    AT-LOCK Interlock Installation Prior to commencing the installation of the interlock, it is crucial to verify the Door Lock (DL), Door Close (DC), and Solenoid contacts on your interlocks. Please refer to the installation video for a comprehensive guide on verifying your interlock contacts before proceeding with the following steps: 1.
  • Page 23: Installation Of Hall Call Stations

    Installation of Hall Call Stations Hall call stations can be permanently installed once the door installation is complete. Alternatively, for temporary purposes, you can install them inside the hoistway. Route the wires from the hall call stations back to the controller, and for the proper termination of the hall call stations, consult the wire sheet package.
  • Page 24: Cab Installation

    Cab Assembly The cab platform has been previously assembled, ensuring proper clearance with landings and all the walls. • Align the railside cab wall with the rails and secure it in place using the top 4 bolts. The installation of the remaining cab walls is straight forward. We recommend starting with the railside wall and proceeding in a clockwise direction walls.
  • Page 25: Cartop Installation

    Cartop Installation The placement of Cartop on the ceiling HMI Power and Grab Bar ESR + CAB may vary depending on the specific job site, Light allowing flexibility to select the optimal position according to site conditions and facilitate installation. Z-NIV (doorzone) •...
  • Page 26: Wiring Within The Hoistway

    Wiring Within the Hoistway Please note that multiple approaches can be employed to route wiring from different landing devices to the main controller. Local codes and site conditions may influence your decisions, and the most common methods include: 1. Running a cable directly from each landing device back to the controller. (HOME RUN METHOD) 2.
  • Page 27: Tape Reader Installation Process

    Tape Reader Installation Process Tape Head Installation • The tape and reader can be mounted on either side (right or left) of the rail walls. Depending on site conditions, you may need to drill holes to install the L-bracket for the tape head. Tape Head Bracket •...
  • Page 28: Bottom Bracket For The Tape Mount

    Bottom Bracket for the Tape Mount • Using the hardware included in the tape reader box: 3:1 Insert the threaded rod portion into the bottom bracket. 3:2 Slide the flat washer from the bottom. 3:3 Insert the spring. 3:4 Install another flat washer. 3:5 Install the two nuts.
  • Page 29: Magnet Configuration

    Magnet Configuration For the magnet placement refer to the following magnet configuration image: Tape Reader Installation Process...
  • Page 30: Install The Cab Gate And Automatic Operator Installation

    Install the Cab Gate and Automatic Operator Installation Refer the Good Gate Installation manual Installation video of Good gate upper Track: section 4 for installing the cab gate. Scan to Watch Scan to Read https://www.youtube.com/watch?v=E_QHCLG_qi4 If it’s not attached, please download it at: https://goodgate.ca/documentation/ Installation video of Good Gate Lower Track: Installation video of good gate panels:...
  • Page 31: Hmi Screen Overview

    Saber Gate operator: Refer the Saber Gate operator installation and set up manual, section 5 for installing the saber gate operator. If it’s not attached please download it from here: Scan to Read https://goodgate.ca/documentation/ HMI Screen Overview Program the job specific parameters on HMI screen. HMI Screen: https://niagarabelco-my.sharepoint.com/personal/dpatidar_niagarabelco_ com/_layouts/15/streamaspx?id=%2Fpersonal%2Fdpatidar%5Fniagarabelco%...
  • Page 32: Preparing For Automatic Mode

    Preparing for Automatic Mode Prior to advancing to the subsequent steps, ensure that all components within the hoistway, including the travel cable, are appropriately wired. If not, refer to the wire package, and upon completing all wiring, revisit this step and proceed with the following instructions: •...
  • Page 33: Finishing Up

    Finishing Up Testing 1. Test each floor level, and record any variances for proper adjustment of tape reader magnets and/or doorzone cams to achieve the correct level and to avoid the “DZF - Doorzone Fault”. 2. Test Hall Calls, DPIs, and Interlocks for each landing. 3.
  • Page 34: Training The End User

    Training the End User We recommend you have the following ready before training the end user: • Owner’s Manual • Service Contract • Door Unlock Key • Your Business Card Demonstrate and explain the following: • Calling the elevator • What if a gate is open? •...
  • Page 35 5110 Atlantic Ave. Raleigh, NC 27616 1-855-638-7549 AmeriGlide.com...

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