Trojan ONEPACK User Manual

Lithium battery

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TROJAN

LITHIUM

ONEPACK

BATTERY

™

USER'S GUIDE

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Summary of Contents for Trojan ONEPACK

Page 2 CONGRATULATIONS on your purchase from Trojan Battery Company, LLC (“Trojan”), manufacturers of the world’s most trusted batteries. Trojan Lithium-ion batteries are engineered for safety and performance—delivering faster charge times and longer runtimes with virtually zero required maintenance. It’s the next innovation in battery power backed by 100 years of expertise.
Page 3 If you have any questions concerning safety precautions or for any assistance in installing or using the battery in your system, contact Trojan’s technical support engineers at one of the following numbers, or send us an email through our website at www.trojanbattery.com/tech-support/.
Page 4: Table Of Contents
BATTERY INSTALLATION PREVENTIVE MAINTENANCE CHARGING STORAGE AND SHIPPING MAXIMIZING THE PERFORMANCE OF YOUR BATTERY WHAT TO EXPECT FROM YOUR TROJAN LITHIUM-ION BATTERY 10 ELECTRICAL SPECIFICATIONS BATTERY RECYCLING BATTERY ABBREVIATIONS T R O J A N B A T T E R Y...
Page 5: Your Trojan Lithium-Ion Battery
YOUR TROJAN LITHIUM-ION BATTERY The OnePack battery is a deep-cycle lithium-ion battery. Key attributes of the battery include: ™ KEY ATTRIBUTES Case Size (LxHxW) 21.4” x 12.6” x 8.6” Battery Voltage 51.2V Capacity* 105Ah Terminal Configuration M8-1.25 Female Communication Port CAN Bus SAE J1939 A.
Page 6: Safety
USERS AND INSTALLERS OF THE TROJAN® ONEPACK LITHIUM-ION BATTERY MUST UNDERSTAND THE CONSEQUENCES OF INSTALLING LITHIUM-ION BATTERIES IN AN AFFECTED APPLICATION. THE USER AND/OR INSTALLER OF THE ONEPACK BATTERY (“USER AND/OR INSTALLER”) ASSUMES ALL RISK AND LIABILITY FOR ANY DAMAGES, INJURIES TO PERSONS OR PROPERTY (INCLUDING BUT NOT LIMITED TO DEATH), OR ACCIDENTS ARISING RELATED TO SUCH USE OR INSTALLATION.
Page 7: Equipment Needed
OF THE ONEPACK BATTERY IN SUCH EQUIPMENT MUST UNDERSTAND THE CONSEQUENCES OF MODIFIED WEIGHT DISTRIBUTION AND ENSURE THAT STABILITY REMAINS WITHIN A SAFE RANGE FOR THE INTENDED USE. THE PROPER INSTALLATION OF ONEPACK BATTERY MAY REQUIRE ADDITIONAL BALLAST WEIGHTS OR OTHER ADJUSTMENTS OR EQUIPMENT MODIFICATIONS TO ENSURE STABILITY AND SAFE WEIGHT DISTRIBUTION. THE IMPROPER INSTALLATION AND/OR USE OF ONEPACK BATTERY COULD COMPROMISE THE WEIGHT BALANCE AND PHYSICAL STABILITY OF THE EQUIPMENT LEADING TO UNSAFE CONDITIONS.
Page 8 If any problems are detected with the battery, contact Trojan technical support or your battery distributor. If damage occurred in transit, contact your freight carrier. To prevent damage to 12V accessories in the vehicle, first verify the voltage requirement of accessories like lights or other items in the vehicle.
Page 9 Relative humidity should be <90% and non-condensing. 4.7 TEMPERATURE The operating temperature range for discharging the Trojan OnePack Lithium-Ion battery is -4°F to 140°F (-20°C to 60°C). Charging the battery below 32°F (0°C) is prohibited, and charging currents must be reduced below 68°F (20°C) and above 113°F (45°C) .
Page 10 4.8 BATTERY START-UP Your battery may be shipped at 50% state of charge (SOC) or lower. Prior to installation, fully charge the battery to 100% SOC. Prior to installation, follow the instructions in Section 6.2: “Initial Charging.” Perform the following steps to turn the battery on: î...
Page 11: Preventive Maintenance
Therefore, an external power source is required to turn on and power the field side of the isolated CAN bus. Contact Trojan’s technical support engineers if you have any questions about the CAN bus interface and its use.
Page 12: Charging
100% SOC. The Trojan OnePack Lithium battery should be charged using a lithium-ion charging profile with a voltage setting between 54.7V – 56.0V. Use of a compatible charging profile is required to obtain a fully balanced battery pack.
Page 13 6.3 CHARGING PROCEDURES î Verify that the battery is correctly hooked up to the charger with the positive wire on the positive (+) terminal and the negative wire on the negative (–) terminal. î Ensure the charger is set to run the appropriate profile. î...
Page 14: Storage And Shipping
7. STORAGE AND SHIPPING A fully charged OnePack can be safely stored in climate-controlled conditions for up to one year (12 months) while in storage mode. It is recommended that the battery state of charge is checked every 4-6 months. Temperatures exceed- ing 77ºF (25ºC) will cause the battery to self-discharge faster and will require more frequent checks.
Page 15: Maximizing The Performance Of Your Battery
9. WHAT TO EXPECT FROM YOUR TROJAN LITHIUM-ION BATTERY î Your Trojan OnePack Lithium-Ion battery will deliver rated capacity when it is new. No “break-in” period is required. î When operating batteries at low temperatures, they will deliver less than the rated capacity.
Page 16: Electrical Specifications
10. ELECTRICAL SPECIFICATIONS 10.1 CHARGING CHARGING INFORMATION Recommended Charging Voltage 54.7 - 56.0V Charge Voltage Cutoff 58.4V Peak Charge Current (max.) 250A for 0.5 seconds Charge Current (max. continuous) @ Temperature < 32°F (0°C) 32°F to 50°F (0°C - 10°C) 31.5A 50°F to 68°F (10°C - 20°C) 52.5A...
Page 17 10.3 PROTECTION LIMITS: AUTOMATIC DISCONNECTION As outlined in the following table, the Trojan OnePack Lithium-Ion battery will automatically shut down under excessive use conditions in order to prevent damage to the battery and connected equipment. This will generally result in total loss of power to equipment.
Page 18: Battery Recycling
11. BATTERY RECYCLING The Trojan OnePack Lithium-Ion battery is recyclable and should not be disposed as household or landfill waste. If you need assistance in recycling your battery, contact your dealer or Trojan’s technical support engineers as outlined at the front of this manual.
Page 19 NOTES U S E R ’ S G U I D E...
Page 20 This publication is protected by copyright and all rights are reserved. No part of it may be reproduced or transmitted by any means or in any form, without prior consent in writing from Trojan Battery Company, LLC. Trojan Battery Company and the Trojan Battery logo are registered trademarks of Trojan Battery Company.