Power Drive DP1100PLUS Series User Manual
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Power Drive DP1100PLUS Series User Manual

General frequency inverter
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DP1100PLUS Series
General Frequency
Inverter
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Summary of Contents for Power Drive DP1100PLUS Series

  • Page 1 DP1100PLUS Series General Frequency Inverter 册...
  • Page 2 User Manual...
  • Page 3 Preface Thank you for purchasing the FC100 PLUS (below referred to as FC100P) AC drive developed by Our company. This manual introduces how to use PD1100PLUS series inverters correctly, and comprehensively introduces the functional characteristics and usage methods of PD1100PLUS inverters, including product selection, parameter setting, operation debugging, maintenance inspection and other detailed information.
  • Page 4 Three-phase AC power Air switch MCCB Contactor - II -...
  • Page 5 AC input reactor EMI Filter VFDBraking resistor (optional) EMI Filter AC output reactor Motor Basic Application Quick Start Notice: Some parameters have been set before leaving the factory (factory value), and you don’t need to set them for the first time. 1.
  • Page 6 Power on, use the operation panel to set the parameters in the table below, and refer to the motor nameplate for the motor parameters. parameter parameter name parameter parameter name number number P1-01 Motor rated power P1-04 Motor rated frequency P1-02 Motor rated voltage P1-05...
  • Page 7 Running output indication signal Common terminal Fault indication normally closed contact Fault indication normally open contact (2). Power on, and then set the function parameters according to the wiring diagram, see the table below. parameter parameter name set value meaning number P0-02 Command Set Channel...
  • Page 8 P0-02 Command Set Channel Run command channel as Selection terminal P0-03 Frequency setting channel The operating frequency is given selection by the A I1 external potentiometer P0-17 Acceleration time 1 Acceleration time, adjust according to actual needs P0-18 Deceleration time 1 Deceleration time, adjust...
  • Page 9 . Power on, and then set the function parameters according to the wiring diagram, see the table below. P0-02 Command Set Channel Run command channel as Selection terminal P0-03 Frequency setting channel The operating frequency is given selection by communication P0-17 Acceleration time 1 Acceleration time, adjust...
  • Page 10 the motor stops running. When K1 and K2 are closed or disconnected at the same time, the motor will stop running. Write register 0 XF008H (P 0-08 ) through SCI communication function code 0x06 to modify the running frequency. 6. Use the terminal to control the start and stop and the terminal UP /DOWN to control the operating frequency Start/Stop Fault indication normally closed contact...
  • Page 11 P0-18 Deceleration time 1 Deceleration time, adjust according to actual needs P5-00 FM terminal outputmode FMRswitch output P5-01 FM terminal function Inverter running parameter number parameter name set value meaning 7. Use the terminal to control the multi-stage speed of the inverter Terminal DI 1 is start/stop signal input, DI 2 is multi-stage speed signal 1 input, DI3 is multistage speed signal 2 input , DI4 is multi -stage speed signal 3 , DI5 is multi-stage speed signal 4 , the wiring is as shown in the figure below.
  • Page 12 P0-18 Deceleration time 1 Deceleration time, adjust according to actual needs P4-00 DI 1 terminal function 1 (factory Forward rotation function default) (terminal forward rotation signal input) P4-01 DI 2 terminal function 12 (factory Multi-stage speed command value) terminal signal 1 input P4-02 DI3 terminal function 13 (factory...
  • Page 13 Terminal DI1 is the start/stop signal input, AI1 is the PID analog feedback source input, the wiring is as shown in the figure below. PID analog feedback source start signal R S T P PB U V W power input Power on , and then set the function parameters according to the wiring diagram, see the table below.
  • Page 14 P1-37 = 1 (static self-tuning) , press the button to return to the display state of the stop parameters, and press the button to start the self-tuning. After the auto-tuning is finished, P1-06 - P1-08 will be refreshed automatically . parameter number parameter name parameter number...

  • Page 15: Table Of Contents

    Table of Contents Chapter 1 Safety Information and Precautions ................... 1.1 Security Definition ........................1.2 Motor and mechanical load related ..................1.3 Inverter related ........................... Chapter 2 Product Information ......................... 2.1 Model ............................4 2.2 Nameplate ........................... 2.3 Rating ............................4 2.4 Specifications ..........................
  • Page 16 3.4 Overall dimensions and installation dimensions ............... Chapter 4 Electrical Installation ......................11 4.1 Wiring Precautions ........................11 4.2 Peripheral device selection ....................11 4.2.1 Input and output wiring specifications ..............11 4.2.2 Power terminal wiring lugs ..................13 4.3 Control Panel Instructions .....................
  • Page 17 4.4.5 EMI filter ......................... 21 4.4.6 Countermeasures against conduction, radiation and radio frequency interference ............................22 4.4.7 Reactors ........................21 Chapter 5 Operation ........................... 23 5.1 Explanation note ........................23 5.1.1 Run command channel ....................23 5.1.2 Frequency setting channel ..................
  • Page 18 7.1.1 Handling faults ......................60 7.2 Maintenance ..........................64 Chapter 8 Accessories Selection ......................66 8.1 Operation panel mounting kit ....................66 8.2 Selection of brake unit and brake resistor ................. 66 8.2.1 ............................66 8.2.2 Power selection of braking resistor .................
  • Page 19 Operation Brief Introduction of Function Parameters Troubleshooting and maintenance Optional accessories MODBUS communication protocol...

  • Page 20: Chapter 1 Safety Information And Precautions

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter1 Safety Information and Precautions Chapter 1 Safety Information and Precautions 1.1 Security definition Danger: Information marked as Danger is critical to avoid safety incidents. Danger WARNING: Information marked as a WARNING is necessary to avoid damage to the product or other equipment.

  • Page 21: Inverter Related

    Janson Controls Technologies(Shenzhen) Co.,Limited Avoid the mechanical resonance point of the load device or the motor by setting the jump frequency of the inverter ( P8-09-P8-10 ) . Motor Insulation Inspection When the motor is used for the first time or after long-term storage, the motor insulation should be inspected to avoid damage to the inverter due to deterioration of the motor insulation.
  • Page 22 Janson Controls Technologies(Shenzhen) Co.,Limited It is strictly forbidden to use directly outside the voltage range specified by FC100P. If the power supply voltage is not suitable, the corresponding voltage regulating device should be used to transform the voltage to obtain a voltage that meets the product's use. Capacitor energy storage In the event that the AC power supply is cut off, the capacitors in the frequency converter will remain charged for a period of time, and the voltage is enough to kill.
  • Page 23 Janson Controls Technologies(Shenzhen) Co.,Limited Inverter rated current Altitude Figure 1-1 derating relationship curve FC100P Series Manual V1.0...

  • Page 24: Chapter 2 Product Information

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter2 Product Information Chapter 2 Product Information 2.1 Model PD1100PLUS-4T- 5.5G B Mark:with brake Product Type:G-Universal Adaptable motor power 2S:single-phase 220V power supply 2T:3-phase 220V power supply 4T:3-phase 380V power supply Inverter series Vector general purpose inverter 2.2 Nameplate Product model Rated Input...
  • Page 25 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter2 Product Information Adapted Rated Rated input Rated output Structural Model capacity motor ( kW ) current ( A ) current ( A ) specification ( kVA ) Single /three-phase power supply: 200-240V, 50/60Hz FC100P-2S-0.4G(- FC100P-2S-0.7GB 0.75 FC100P-2S-1.5GB 14.0...
  • Page 26 Janson Controls Technologies(Shenzhen) Co.,Limited FC100P-4T-11GB FC100P-4T-15GB FC100P-4T-18GB 18.5 FC100P-4T-22GB FC100P-4T-30G(- FC100P-4T-37G(- FC100P-4T-45G(- FC100P-4T-55G(- 2.4 Technicalspecifications Input voltage Single/three-phase220V(-15% ~ +20%) three-phase 380V(-15% ~ +20%) Fluctuation does not exceed ± 10%, imbalance rate < 3% input frequency 50/60Hz ± 5% The output voltage 0 V - input voltage Output frequency Vector control: 0 ~ 300Hz...
  • Page 27 Janson Controls Technologies(Shenzhen) Co.,Limited Special feature Chapter2 Product Information FC100P Series Manual V1.0...
  • Page 28 Programmable input and Input terminal function can be edited, output terminal function can be output terminals edited Process PID adjustment Built-in process PID module function Simple PLC function Built-in simple PLC module, which can realize timing and multi-segment frequency output Janson Controls Technologies(Shenzhen) Co.,Limited Textile Wobble Function Built-in textile swing frequency function module...

  • Page 29: Chapter 3 Mechanical Installation

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter 3 Mechanical Installation 3.1 Installation Precautions Danger • If the parts of the inverter are incomplete or damaged, please do not install it. • During transportation, please use appropriate tools according to the weight of the inverter to avoid being cut by sharp corners or being injured when the inverter rolls over or falls.
  • Page 30 Janson Controls Technologies(Shenzhen) Co.,Limited 2. Keep the ambient temperature -10-+40 ℃ , install it in a well-ventilated place or add a cooling device, which can improve the reliability of the inverter operation. Chapter3 Mechanical Installation 3.3 Installation direction and space In order to make the inverter have a good heat dissipation effect, the inverter must be installed vertically, and there must be enough space between the top, bottom, left, and right sides and adjacent objects or baffles (such as walls).
  • Page 31 Janson Controls Technologies(Shenzhen) Co.,Limited When multiple frequency inverters are installed up and down, there should be a flow guide partition in the middle, and the installation space size is shown in Table 3 -2 . Table 3 -2 Multiple frequency inverter installation space dimensions Inverter class ≤...
  • Page 32 Janson Controls Technologies(Shenzhen) Co.,Limited For specific models corresponding to external dimensions, see Section Section 2.3 Rated value , page 5 S1 outline drawing S2-S5 outline drawing FC100P Series Manual V1.0...
  • Page 33 Janson Controls Technologies(Shenzhen) Co.,Limited FC100P Series Manual V1.0...
  • Page 34 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter3 Mechanical Installation Table 3 -3 FC100P Dimensions specification 89.6 197.2 189.1 5 .6 242.5 169.5 108.5 206.2 278.5 231.7 Structural Dimensions (mm) Installation size (mm) FC100P Series Manual V1.0...

  • Page 35: Chapter 4 Electrical Installation

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation Chapter 4 Electrical Installation 4.1 Wiring Precautions Danger • Wiring must be performed by qualified electrical engineers. • In order to provide over-current protection on the input side and facilitate power failure maintenance, the frequency converter should be connected to the power supply through an air switch MCCB or a fuse.
  • Page 36 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation The recommended values of the recommended air switch MCCB, contactor capacity and crosssectional area of copper core insulated conductors are shown in Table 4 -2 . sectional area of the grounding protective conductor (grounding wire) should meet the requirements of 4.3.5.4 of IEC61800-5-1, as shown in Table 4 -1 Table 4-1 Cross-sectional area of grounding protective conductor The cross-sectional area S (mm2) of the phase...
  • Page 37 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation FC100P-4T-18GB FC100P-4T-22GB FC100P-4T-30G(- FC100P-4T-37G(- FC100P-4T-45G(- FC100P-4T-55G(- 4.2.2 Power terminal lugs wire lug of the power terminal can be selected according to the terminal wiring specification, screw specification, and the maximum outer diameter of the wire lug, see Table 4 -3 . round bare terminal as an example for wire lugs .

  • Page 38: Jumper

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation 4.3.1 Jumper Figure 4-1 Jumper position Table 4-4 Jumper description Jumper Jumper description Digital input mode selection: When1,2pins are shorted, DI1-DI5 input mode is sink (NPN ) input; when 2,3pins are shorted, DI1-DI5 input mode is source (PNP) input. AO2 analog voltage output and open collector output selection: When 1,2pins are shorted, AO2 is an open-collector output;...

  • Page 39: Control Terminal

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation 4.3.2 Control terminal Figure 4-2 Control Terminals Table 4-5 Control Terminal Description FC100P Series Manual V1.0...
  • Page 40 Category Terminal Terminal name Function Description symbol External + 10V +10V reference power supply for analog input, the maximum Janson 10V,GND power supply allowable output current is 100mA Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation power GND and COM isolation supply 24V,COM External + 24V +24V power supply for digital input, the maximum allowable...
  • Page 41 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation FC100P Series Manual V1.0...

  • Page 42: Inverter Application Wiring Mode

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation Note: If the relay terminal is connected to an AC 220 V voltage signal, the current must be limited within 3 A. In order to reduce the interference to the control signal and the attenuation of the signal itself, the length of the control cable should be limited within 50m, and the distance between the control cable and the motor cable should be greater than 0.3m.
  • Page 43 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation Figure 4-3 FC100P control terminal wiring diagram Digital input terminal (DI) wiring Source (drain) method When using the internal 24V power supply of the inverter, the external controller is NPN type, PNP type common emitter output wiring mode, as shown in Figure 4 -4 (J4 jumper on the left is NPN input, J4 jumper on the left PNP input on the right ).
  • Page 44 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation In the case of serious interference, the analog input signal needs to add filter capacitors or ferrite magnetic rings, as shown in Figure 4 -5 . Digital output terminal ( FM ) wiring FM is an open-circuit collector output, which can use the internal 24V power supply of the inverter or use an external power supply.
  • Page 45 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation IEC/61800-3 (the third part of variable frequency speed regulation drive system: EMC specification requirements and test methods) is equivalent to the national standard GB/T12668.3. The FC100P produced by Janson Controls Technologies (Shenzhen) Co.,Limited has been designed and tested according to the requirements of IEC/61800-3.

  • Page 46: Wiring Requirements

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation • EMI filters should be installed at the interface between areas. • All communication cables and signal cables leading out of the cabinet must be shielded. 4.4.2 Wiring requirements In order to avoid mutual coupling of interference, the power cable, motor cable and control cable must be installed separately, and a sufficient distance must be ensured, especially when the cables are installed in parallel and extend for a long distance.

  • Page 47: Grounding

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation Because the larger the cross-sectional area of the cable, the greater the capacitance to ground, and the greater the leakage current to ground. 4.4.4 Grounding The inverter has leakage current to the ground. The grounding terminal PE must be grounded as close as possible to the grounding point, the grounding area should be as large as possible, and the grounding resistance should be less than 10 Ω...
  • Page 48 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation frequency interference signals, because the impedance (non-resistance) of the long wire is very large at high frequencies , there is no effective bypass effect at all. Correct installation method : paste the EMI filter shell directly on the conductive plane of the metal casing of the equipment, and pay attention to remove the insulating paint.

  • Page 49: Interference

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation highorder harmonics on the input side on the inverter, and reduce external conduction and radiation interference. AC output reactor distance between the motor and the inverter exceeds 100 meters, a large leakage current will be generated, causing the inverter to be protected. At this time, it is recommended to install an output AC reactor.

  • Page 50: Chapter 5 Operation

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter 5 Operation Warn • It is forbidden to check and measure the signal while the inverter is running. • Do not change the parameter settings of the inverter at will. • Before switching the inverter running command channel, be sure to perform switching debugging. •...

  • Page 51: Working Status

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter5 Operation Main setting frequency channel Auxiliary setting frequency channel Remark (parameter P0-03 ) (parameter P0-04 ) Chapter5 Operation 0 : Digital setting, P0-08 sets the 0: Digital setting, P0-08 sets the initial value, no memory when power initial value, no memory when power Operation panel adjustment...

  • Page 52: Operation Panel Description

    Janson Controls Technologies(Shenzhen) Co.,Limited FC100P illustrate working status After the inverter is powered on and initialized, if there is no running command input, or after the stop command is executed during running, the U/V/W terminals of the downtime inverter will have no output, and the running status indicator on the operation panel will flash.
  • Page 53 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter5 Operation Figure 5-1 Schematic diagram of the operation panel Table 5-1 Operation panel key description Button Function Function programming First-level menu entry or exit ENTER Enter Enter the menu screen step by step, confirm the setting parameters run key When the operation panel is controlled, start the inverter stop/reset...
  • Page 54 Janson Controls Technologies(Shenzhen) Co.,Limited logo Indicator name (Always on) When the light is on, it When the light is on, Description Operating status means the inverter is it means the inverter (flashing) running is in the stop state Description (not lit) Keypad, Description terminal...
  • Page 55 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter5 Operation Table 5-4 key switching four-level menu description When there is a fault, return to the fault return to first level return to second level save display. When there is menu menu current value and no fault, return to the return to the third- display of running or...
  • Page 56 Janson Controls Technologies(Shenzhen) Co.,Limited Button Modify the function Modify the internal Modify the function First number. Press 1 time number of the code value. Press 1 Select a functional level menu group. to subtract 1 from the function group. Press time to subtract 1 Loop according to P0 value of the current...

  • Page 57: Chapter 6 Brief Introduction Of Function Parameters

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Chapter 6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 58 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 6.1 Brief table of basic function parameters FC100P Series Manual V1.0...
  • Page 59 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters " ☆ ": Indicates that the setting value of this parameter can be changed when the inverter is in stop or running state; " ★ ": Indicates that the setting value of this parameter cannot be changed when the inverter is in running state;...
  • Page 60 superimposed Units place: Frequency Janson source selection Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 0 : Main frequency source X 1 : Main and auxiliary operation (the operation method is determined by the tens place) : Main frequency source X and auxiliary frequency source Y switching : Main...
  • Page 61 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters P0-15 carrier frequency Model ☆ 61455 0.5kHz～16.0kHz confirme FC100P Series Manual V1.0...
  • Page 62 Carrier frequency Janson ☆ P0-16 adjusted with 0: no 1: yes 61456 Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters temperature P0-17 Acceleration time 1 61457 0s～65000s ( P0-19 =0) Model 0.0s～ 6500.0s (P0-19= 1) ☆ confirmed 0.00s～650.00s (P0-19=2) P0-18 Deceleration time 1 61458...
  • Page 63 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Setting range : 0 ~ 65535 1000 ☆ P0-2 9 application macro 61469 0 : function code restore factory default macro FC100P Series Manual V1.0...
  • Page 64 Janson Controls Technologies(Shenzhen) Co.,Limited 1: Variable frequency single Chapter6 Brief Introduction of Function Parameters pump constant pressure water supply macro 2: One to three constant pressure water supply macros (1 to 2 works ) 3: One to five constant pressure water supply macro (1 to 4 works ) 7: fire inspection water supply...
  • Page 65 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 66 Janson ★ Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 0.001Ω～ 65.535Ω Asynchronous motor Model ( inverter power ≤ 55kW) F1-07 61703 rotor resistance confirmed 0.0001Ω ~ 6.5535Ω ( inverter power > 55kW) ★ 0.01mH ～ 655.35mH Asynchronous motor ( inverter power≤55 kW) Model F1-08...
  • Page 67 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 68 Janson Controls Technologies(Shenzhen) Co.,Limited 3: Keyboard potentiometer Chapter6 Brief Introduction of Function Parameters 4: PULSE pulse setting 5: Communication setting 6: MIN (AI1, AI2) 7: MAX (AI1, AI2) The full range of options 1-7 corresponds to P2-10 In speed control mode Torque upper limit...
  • Page 69 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 70 Janson ★ Controls Technologies(Shenzhen) Co.,Limited P3-06 Multi-point VF voltage Chapter6 Brief Introduction of Function Parameters 0.0% 62214 0.0%～100.0% point 2 P3-07 Multi-point VF 0.00Hz ★ 62215 P3-05～motor rated frequency point 3 frequency (P1-04) ★ P3-08 Multi-point VF voltage 0.0% 62216 0.0%～100.0% point 3 ☆...
  • Page 71 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 72 21 : Acceleration and deceleration prohibited 22 : PID pause Janson ★ P4-04 DI5 terminal function 23 : PLC status reset 62468 Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters selection 24 : Wobble frequency pause 25 : Counter input 26 : Counter reset 27: Length count input 28: Length reset 29...
  • Page 73 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 74 mode type 1 wire type 1 3:Threewire Two-line type 2 type 2 Janson ☆ P4-12 Terminal UP/DOWN 1.00Hz/s 62476 0.001Hz/s～65.535Hz/s Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters change rate ☆ P4-13 AI curve 1 minimum 0.00V 62477 0.00V～P4-15 input AI curve 1 minimum ☆...
  • Page 75 3 : Curve 3 (2 points, P4- 23～ P4- 26) Tens digit: AI2 curve Janson selection, same as above Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Hundreds digit: AI3 curve selection, same as above Units: AI1 is lower than the minimum input setting...
  • Page 76 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters P5 Group output terminal FC100P Series Manual V1.0...
  • Page 77 0: High-speed pulse output FM terminal output (FMP) ☆ P5-00 62720 mode selection 1 : Terminal switch output Janson (FMR) Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 0: No output 1 : Inverter running 2 : Fault output (failure shutdown) 3 : FMR terminal Frequency level...
  • Page 78 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters : zero Current state 35 : module temperature reaches 36 : output current exceeds FC100P Series Manual V1.0...
  • Page 79 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters limit : lower limit frequency reaches (stops and outputs also) : alarm output (continues to run) : current running time reaches : fault output (for free stop fault and under Pressure does not output 42: frequency 1 <...
  • Page 80 12 : Communication setting 13 : Motor speed ☆ P5-08 AO2 output function 14 : Output current (100.0% 62728 Janson selection corresponds to 1000.0A) 15 Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters (J1 jumper jumps to : Output voltage (100.0% AO2 position ) corresponds to 1000.0V) 16: reserved...
  • Page 81 P6-04 Starting frequency 0.0s ★ 62980 0.0s～100.0s hold time Starting DC braking Janson ★ P6-05 current / 0%～100% 62981 Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters pre-excitation current Start DC braking time ★ P6-06 0.0s～100.0s 0.0s 62982 pre-excitation time 0: Linear acceleration and deceleration : S-curve...
  • Page 82 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 83 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 0000～FFFF Bit00: Operating frequency 1 (Hz) Bit01: Setting frequency (Hz) Bit02 : Bus voltage (V) Bit03: Output voltage (V) Bit04: Output current (A) Bit05: Output power (kW) Bit06: Output Torque (%) LED running display Bit07: X input state ☆...
  • Page 84 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 85 display parameters Bit00: Set frequency (Hz) Bit01: Bus voltage (V) Bit02 : X input state Janson Bit03: Y output state Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Bit04: AI1 voltage (V) Bit05: AI2 voltage (V) Bit06: AI3 panel potentiometer voltage ( V) Bit07: count value Bit08: length value...
  • Page 86 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 87 Model Janson ☆ P8-07 Acceleration time 4 0.0s～6500.0s 63495 confirmed Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Model ☆ P8-08 Deceleration time 4 0.0s～6500.0s 63496 confirmed P8-09 jump frequency 1 0.00Hz ☆ 63497 0.00Hz ～ maximum frequency ☆ P8-10 jump frequency 2 0.00Hz...
  • Page 88 Arbitrary arrival 0.0% ～ 100.0% (maximum Janson ☆ P8-33 frequency detection 0.0% 63521 frequency) Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters width 2 ☆ P8-34 Zero current detection 5.0% 63522 0.0%～300.0% level P8-35 Zero current 0.10s ☆ 63523 0.01s～600.00s detection delay time ☆...
  • Page 89 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters ☆ P9-03 Overvoltage stall gain 63747 0～100 Overvoltage stall action Model 200.0 ～ 2000.0V voltage confirmed ☆ P9-04 63748 220V: 380V 380V: 760V ☆ P9-05 Overrun stall gain 63749 0～100 P9-06 Overcurrent stall...
  • Page 90 : Input phase loss : Output Janson phase loss Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters : Module overheating : External fault 16 : Communication abnormality P9-15 Second failure type 17 : Reserved 18 : 63759 ● Current detection abnormality : Motor tuning abnormality...
  • Page 91 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters P9-24 Uptime on third 63768 ● ( most recent ) failure P9-27 Frequency at second 63771 ● failure FC100P Series Manual V1.0...
  • Page 92 P9-28 Current at second 63772 ● Janson fault Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters P9-29 Bus voltage at second 63773 ● fault P9-30 Input terminal status at 63774 ● the second fault Output terminal ● P9-31 status at the second 63775 fault Inverter status at the...
  • Page 93 : Run at the lower limit frequency : Run at the Janson abnormal standby frequency Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Abnormal standby 60.0%～100.0% ☆ frequency P9-55 100.0% 63799 (100.0% corresponds to the maximum frequency P0-10) Instantaneous power 0: Invalid ☆...
  • Page 94 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 95 ☆ PA-04 PID given feedback 0~65535 1000 64004 range ☆ PA-05 Proportional gain KP1 20.0 64005 0.0～100.0 Janson ☆ PA-06 Integration time Ti1 2.00s 64006 0.01～10.00s Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters ☆ PA-07 Derivative time Td1 0.000s 64007 0.000～10.000s...
  • Page 96 Janson Controls Technologies(Shenzhen) Co.,Limited 0: relative to the center Chapter6 Brief Introduction of Function Parameters frequency Wobble frequency ☆ Pb-00 64256 1 : relative to the maximum setting method frequency ☆ Pb-01 swing frequency 0.0% 64257 0.0～100.0% Pb-02 jump frequency 0.0% ☆...
  • Page 97 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 98 Units: power-off memory selection 0 : power -off no memory Easy PLC powerdown Janson 1 : power-off memory ☆ PC-17 memory 64529 Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters ten’s place: stop memory selection selection 0 : stop no memory 1 : stop memory ☆...
  • Page 99 Acceleration and deceleration time selection Janson PC-32 Simple PLC 0.0s (h) ~ 6553.5s (h) 0.0s(h) ☆ 64544 Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 7segment running time Simple 7segment ☆ PC-33 Acceleration and 0～3 64545 deceleration time selection ☆...
  • Page 100 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Simple PLC14 ☆ PC-46 0.0s (h) ~ 6553.5s (h) 0.0s(h) 64558 segment running time FC100P Series Manual V1.0...
  • Page 101 Simple PLC 14 segments ☆ 0～3 PC-47 Acceleration and 64559 Janson deceleration time Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters selection ☆ PC-48 Simple PLC 15 0.0s (h) ~ 6553.5s (h) 0.0s(h) 64560 segment running time Simple PLC 15 segments ☆...
  • Page 102 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 0: No operation 01 : Restore parameter factory parameters, ★ PP-01 7937 initialization excluding motor parameters FC100P Series Manual V1.0...
  • Page 103 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters : Clear record information : restore factory parameters, including motor parameters 0 4: reserved : Group U display selection Tens: Group display selection Function parameter ★ Hundreds place: group b PP-02 group display 1 1 1...
  • Page 104 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 105 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters pressure stability 0 ～ 100.0% ( linked with ☆ deviation b0 -04 2.0% 45060 target pressure ratio ) 0 ～ 6553 . 5s ( 0 : disable ☆ b0 -05 sleep delay 2 0.0 s 45061...
  • Page 106 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 107 U0-02 Bus voltage (V) 0.1V 28674 ● U0-03 output voltage (V) 28675 ● Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters U0-04 Output current (A) 0.01A 28676 ● U0-05 Output power (kW) 0.1kW 28677 ● U0-06 Output torque (%) 0.1% 28678 ●...
  • Page 108 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters FC100P Series Manual V1.0...
  • Page 109 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters potentiometer correction U0-24 Line speed 1m/Min 28696 ● Current power-on ● U0-25 1Min 28697 time U0-26 current running time 0.1Min 28698 ● PLUSE input pulse ● U0-27 28699 frequency Communication ●...
  • Page 110 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters U0-61 Inverter status 28733 ● U0-62 current fault code 28734 ● U0-65 Torque upper limit 0.1% 28737 ● U phase current ● U0-66 display ( A ) 0.01A 28738 V phase current ●...
  • Page 111 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance Chapter 7 Troubleshooting and Maintenance 7.1.1 Troubleshooting 7.1.1 Handle failure When the inverter fails, a fault alarm display screen will appear on the operation panel, and the fault relay will act at the same time, the inverter will stop output, and the motor will stop freely. After a fault alarm occurs, record the fault phenomenon in detail, and refer to Table 7 -1 to troubleshoot and clear.
  • Page 112 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance Fault Fault name Troubleshooting Troubleshooting Code The inverter output circuit is shortcircuited Eliminate peripheral faults The wiring between Install reactor or output filter the motor and the inverter is too Check whether the air duct is long 3.
  • Page 113 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance 1. The input voltage is too high 2. During the acceleration process, 1. Adjust the voltage to the normal range there is an external force to drive 2. Cancel the external power or install braking accelerated the motor to run Err05...
  • Page 114 Constant The input voltage is 1. Adjust the voltage to the normal range speed too high 2. Cancel the external power or install braking overvoltage Err07 There is an external resistor Janson force to drive the motor during Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance operation Control power...
  • Page 115 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance The setting of the Correctly set the communication parameter PD group communication parameters is incorrect Current sense Check the 1. Replace the Hall device abnormality of the Hall device failure 2. Replace the driver board Err18 The driver board is abnormal...
  • Page 116 The motor Correctly set the motor parameters are not set according to parameters according to the nameplate Motor tuning Err19 the nameplate Check the lead wires from the failure Janson The parameter inverter to the motor Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance identification process timed out EEPROM Read and...
  • Page 117 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance Check whether the set value of water 1. The on-site water pressure is lower b0-16 is reasonable, shortage Err70 than the set water shortage protection Whether the water pipe is burst, protection pressure of b0-16 Is the water pump damaged? Maintenance...
  • Page 118 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance Table 7- 2 Daily Inspection Items -10－+40 ℃ , 40－50 ℃ needs temperature humidity derating Less than 95%RH, no condensation operating environment Dust, water and drip No conductive dust accumulation, no trace of water leakage odorless Vibration, heat Stable vibration and reasonable wind...
  • Page 119 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance Replacement of wearing parts Vulnerable parts of the inverter mainly include cooling fan and filter electrolytic capacitor. Their service life is closely related to the environment of use and maintenance status. Users can set the replacement period according to the running time.
  • Page 120 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter8 Accessories Selection Chapter 8 Accessories Selection 8.1 Operator panel mounting kit The installation components of the operation panel include: the external lead installation base and the external lead extension cable. External mounting base The external mounting base of the operation panel is an optional accessory, please order separately if necessary.
  • Page 121 Janson Controls Technologies(Shenzhen) Co.,Limited During braking, almost all the regenerative energy of the motor is consumed on the braking resistor. According to the formula: U*U/R=PbU---- braking voltage for stable braking of the system (different systems are different, for 380VAC system, generally take 700V) Pb---- braking power Chapter8 Accessories Selection 8.2.2 Power Selection of...
  • Page 122 Janson Controls Technologies(Shenzhen) Co.,Limited FC100P-4T-1.5GB 1.5 kW In-Built 200W 200－ 300Ω FC100P-4T-2.2GB 2.2 kW In-Built 250W 150－ 250Ω FC100P-4T-4.0GB 4.0 kW In-Built 400W 100－ 150Ω FC100P-4T-5.5GB 5.5kW In-Built 600W 80－100Ω FC100P-4T-7.5GB 7.5 kW In-Built 800W 60－80Ω FC100P-4T-11GB 11 kW In-Built 1.2kW 40－50Ω...
  • Page 123 Janson Controls Technologies(Shenzhen) Co.,Limited FC100P Series Manual V1.0...
  • Page 124 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Proto Appendix A MODBUS Communication Protocol The inverter provides RS485 communication interface and supports Modbus-RTU communication protocol. Users can realize centralized control through a computer or PLC , set inverter operation commands through this communication protocol, modify or read function code 一、Agreement parameters, and read inverter working status and fault information, etc.
  • Page 125 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol host, the accessed slave must return a response frame rate; for the broadcast information sent by the host, the slave does not need to feedback the response to the host. (4) Communication data structure Modbus protocol is as follows, and the inverter only supports reading or writing of Word type parameters.
  • Page 126 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Proto Error type 01:Command code target Slave read response error idle(frame header) station error frame address 02:Wrong address 03:Data error 04:Command could not Computational CRC check be processed target Slave read response idle(frame header) station address...
  • Page 127 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol Frame header START Idle for more than 3.5 character transfer times Slave address ADR Communication address range: 1~247 ; 0= broadcast address 03 : read slave machine parameters; Command code CMD 06 : write slave machine parameters The parameter address inside the frequency converter, expressed in Function code addressH...
  • Page 128 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Proto Each 8 -bit byte is individually exclusive-ored with the current value of the register. The value in the final register is the CRC value after all bytes in the message have been executed . CRC is added to the message, the low byte is added first, followed by the high byte.
  • Page 129 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol P0 ~ PE group 0×F000 ~ 0×FEFF 0×0000 ~ 0×0EFF A0 ~ AC group 0×A000 ~ 0×ACFF 0×4000 ~ 0×4CFF U0 group 0×7000 ~ 0×70FF read only, not writable Notice: 1. Since the EEPROM is frequently stored, the service life of the EEPROM will be reduced . Therefore, some function codes do not need to be stored in the communication mode, and only need to change the value in RAM .
  • Page 130 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Proto parameter parameter Parameter Description Parameter Description address address Communication setting value (decimal) 1000H 1010 H PID setting -10000~10000 1001H operating frequency 1011 H PID feedback 1002H bus voltage 1012 H PLC steps input pulse frequency, 1003H The output voltage...
  • Page 131 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol Command word Command function address 0001 : Forward running 0002 : reverse operation 0003 : forward jogging 0004 : reverse jog 2000H 0005 : free stop 0006 : Deceleration to stop 0007 : fault reset ...
  • Page 132 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Proto 2002H 0 ~ 7FFF means 0 % ~ 100 %  Analog output AO2 control: (write only) command address command content 2003H 0 ~ 7FFF means 0 % ~ 100 % ...
  • Page 133 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol 0000 : no fault 0001 : Reserved 0002 : Acceleration 0015: Abnormal reading and overcurrent writing of parameters 0003 : deceleration 0016: Inverter hardware failure overcurrent 0017 :The motor is shortcircuited 0004 : Constant speed to the ground...
  • Page 134 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Proto baud rate Factory default 6005 : MODUBS baud rate Pd-00 0 : 300BPS 5 : 9600BPS Setting 1 : 600BPS 6 : 19200BPS range 2 : 1200BPS 7 : 38400BPS 3 : 2400BPS 8 : 57600BPS 4 : 4800BPS 9 : 115200BPS...
  • Page 135 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol than the system processing time, the response delay is longer than the system processing time. After the system finishes processing the data, it will wait until the response delay time is up before sending data to the host computer.
  • Page 136 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Proto number, and the lower sixteen digits are directly the serial number of the function code in the function group. Examples are as follows: P0-16 function parameter: its communication address is F 010H, where F 0H represents the function parameter of P0 group, and 10H represents the hexadecimal data format of serial number 16 in the function group.
  • Page 137 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol U monitoring data, see the function description of group U0 in the manual, and its address is defined as follows: U0 ~ UF , the high sixteen bits of the communication address are 70 ~ 7F, and the low sixteen bits are the serial numbers of the monitoring parameters in the group, examples are as follows: U0-11 , its communication address is 700BH .
  • Page 138 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Proto When the function of the digital output terminal is selected as 20 : communication control, the upper computer can realize the control of the digital output terminal of the inverter through the communication address, which is defined as follows: Digital output terminal control communication Command content...
  • Page 139 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol Parameter initialization Command function communication address 1 : Restore factory parameters 2 : Clear record information 1F01H 4 : Restore user backup parameters 501 : Back up the user's current parameters -115 FC100P Series Manual V1.0...
  • Page 140 Product After-sales Service Policy The company solemnly promises that, from the day the user purchases the product from our company (hereinafter referred to as the manufacturer), the user enjoys the following after-sales warranty services for the product. 1. This product has a 12-month free warranty from the date of purchase from the manufacturer (except for products exported to foreign countries/non-standard machines).
  • Page 141 (1) When the brand, trademark, serial number, nameplate and other marks marked by the manufacturer on the product are damaged or unrecognizable; (2) When the user fails to pay off the purchase price in accordance with the "Purchase and Sales Contract"...
  • Page 142 Janson Controls Technologies(Shenzhen)Co.,Limited Add: Room 301, Building E, Fuxing Industrial Park, No.110, Zhangqi Road, Guixiang Community, Guanlan Street, Longhua District, Shenzhen, China Tel: +86-0755-29611160 Fax: +86-0755-29611151 http://www.jansoncontrols.com...

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