Summary of Contents for JHPK A9000
- Page 1 A9000 Pneumatic Ultrahigh-pressure Spray Pouring Equipment Special Waterproof and Anticorrosive Polyurea Painting Equipment Brought to you by:...
-
Page 2: Table Of Contents
VII. JHPK-A9000 circuit schematic diagram ......................21 VIII. Wiring position diagram of JHPK-A9000 control panel.................. 22 IX. Wiring position diagram of JHPK-A9000 electric cabinet ................23 X. JHPK-A9000 key part detail form and assembly breakdown diagram .............. 24 Equipment Options Direct EquipmentOptionsDirect.com... -
Page 3: Warning
Warning Hazard of electric shock The improper grounding, incorrect setting or improper use of the system might cause electric shock. •Before the equipment maintenance, it’s necessary to cut off the general power source of the main machine and the connection with the power line. •It’s necessary to ensure the complete grounding of the equipment in the use process. -
Page 4: Jhpk-A9000 Raw Material Flow Chart
I. JHPK-A9000 raw material flow chart Raw material (barrel A) Raw material (barrel B) Material Material supply supply pump pump Material supply Material supply tube tube Booster air motor Main air source (pump A) booster pump (pump B) Raw material... -
Page 5: Technical Data Of The System
II. Technical data of the system Standard configuration: Main machine: 1 set Special spray gun: 1 (JHPK - PK4 standard configuration) Material supply pump: 2 (JHPK - 3G76) Gun connecting short pipe: 1 group 3m Heat preservation pipeline: 1 group 15m (standard configuration) -
Page 6: Diagram Of Jhpk-A9000 Main Machine
III. Diagram of JHPK-A9000 main machine Figure (1) Equipment Options Direct EquipmentOptionsDirect.com... -
Page 7: System Installation
IV. System installation 4.1 Installation of raw material pipeline system: The isocyanate (black material ISO - A component) and polyhydric alcohols (white material POLY-B component) are transported from the material barrel to the pump body inlet on the main machine through the material supply pump. - Page 8 Figure (3) Equipment Options Direct EquipmentOptionsDirect.com...
- Page 9 (2) Installation of material discharging system: Firstly, the temperature detector (armored lengthened thermocouple, the protective sleeve outside the temperature detector shall be removed in the installation of new machine) at the black material discharging hole on the main machine shall be slowly inserted into the black material pipe from the black material port of the heat preservation pipe group (the pipe head is protruded) completely.
-
Page 10: Connection And Requirements Of Air Source
50HZ three-phase four-line power source. The power of each phase shall be 7KW and the colored cable as the protective grounding cable must be grounded for protection to prevent unnecessary human casualty accidents. 4.4 JHPK-A9000 control panel as shown in Figure（5） ISOCYANATE TEMPERATURE CONTROLLER °C... -
Page 11: Scram Button
Concrete operation steps: after the equipment is in connection with the air source, the operation/ reset switch shall be placed at the operation position, and then the booster pump will work normally. If it's necessary to stop the booster pump in short time, the operation/reset switch shall be placed at the reset position. For the long-time stop of the booster pump, the gun machine shall be started to discharge the material (release the pressure) after the operation/ reset switch is placed at the reset position to make the booster pump to continue the work. -
Page 12: Temperature Setting Of Temperature Controller
4.8 Temperature setting of temperature controller: Three temperature controllers are arranged on the JHPK-A9000 equipment controller dial plate to respectively set and control the temperatures of the black material (A component) heater, white material (B component) heater and pipeline heat preservation heater. -
Page 13: General Power Switch
4.11 Overheating protection: The JHPK-A9000 type equipment, main machine heater and heating pipeline are provided with the overheating temperature protection circuits. When the actual temperature is more than 70℃, the heating control power source will be automatically opened. If the raw material heater and heat preservation pipeline are not heated... -
Page 14: Pneumatic Reversing System
Figure (12) shows the diagram of the winding and gathering heat preservation pipe group for the main machine of JHPK-A9000 type equipment. In the figure, a spatial rack is formed by the extending pipe on the main machine bracket, the arced protection ring on the front end and the fence on the walking places on the two sides, and the heat preservation pipe group can be wound or gathered around the equipment through the spatial rack. -
Page 15: System Operation
The layout of the equipment is arranged in full consideration of the spatial use to guarantee the space for the designed movement that one operator can move the equipment. The fulfillment of the large-capacity carrying function of the equipment heat preservation pipe group greatly increases the adaptability of the equipment, and greatly facilitates the operators, both saves the labor force and improves the efficiency. - Page 16 Attention: since the compound polyhydric alcohols will swell in the heating process, the air source pressure of the main machine shall not be the working pressure before the spray pouring of the JHPK-A9000 system to prevent the raw materials in the pipe from heating and causing too high pressure and damaging the pressure meter, even causing explosion.
-
Page 17: Daily Shutdown Steps
Step12: at this time, the preparation works of the whole system are completely, and the spraying can be started through pulling the trigger. Attention: if you stop the operation, please make sure to close the raw material valves on the two material delivery blocks to prevent the misoperation and causing the ejection of raw materials. - Page 18 than 4/5 of the capacity of the storage tank. If the lubricating liquid turns into gel state and a great number of flocculent sediments appear, it's necessary to replace the lubricating liquid. If the color of the lubricating liquid turns dark slowly, it's the normal phenomenon since a few ...
-
Page 19: Long-Term Shutdown Treatment
5.5 long-term shutdown treatment: 5.5.1 Method I: This is the measure taken in a relatively short time for the equipment storage. The steps are as follows: (on the premise of the raw material in the raw material barrel) Step 1: switch on the main air source (at this time, it's unnecessary to switch on the main machine), open the material supply pump adjusting valve to adjust the air source pressure to 0.1—0.2Mpa. -
Page 20: Air Pipe Connection Diagram Of Pneumatic Control System
VI. Air pipe connection diagram of pneumatic control system Equipment Options Direct EquipmentOptionsDirect.com... -
Page 21: Jhpk-A9000 Circuit Schematic Diagram
VII. JHPK-A9000 circuit schematic diagram Equipment Options Direct EquipmentOptionsDirect.com... -
Page 22: Wiring Position Diagram Of Jhpk-A9000 Control Panel
VIII. Wiring position diagram of JHPK-A9000 control panel Equipment Options Direct EquipmentOptionsDirect.com... -
Page 23: Wiring Position Diagram Of Jhpk-A9000 Electric Cabinet
IX. Wiring position diagram of JHPK-A9000 electric cabinet Equipment Options Direct EquipmentOptionsDirect.com... -
Page 24: Jhpk-A9000 Key Part Detail Form And Assembly Breakdown Diagram
X. JHPK-A9000 key part detail form and assembly breakdown diagram Double-piston cylinder part table Serial Part No. Part name Number A9-06-01 Upper cover of cylinder A9-06-02 Piston fastening bolt A9-06-03 Piston A9-06-04 Cylinder barrel A9-06-05 Piston shaft A9-06-06 Cylinder guide copper sleeve 1... - Page 25 Black material booster pump part table Serial No. Part No. Part name Serial No. Part No. Part name A9-04-01 Booster pump shaft JAPS-128 Steel ball φ17.5 A9-04-02 Oil cup piston JAPS-133 Steel ball φ13 A9-04-03 Oil cut spring J16943-00 Hydraulic gun shooting reset A9-04-04 Anti-sticking oil cup JY13867-43 O-ring φ31.5×1.8...
- Page 26 Steel ball φ13 JY13867-43 O-ring φ31.5×1.8 A9-04-14 Large sealing part for valve body JAPS-138 O-ring φ27×1.9 Visit Equipment Options Direct for parts JHPK has passed the certification of UKAS quality management system, with the product standard: Q/DXHPK0001-2012 Equipment Options Direct EquipmentOptionsDirect.com...
Need help?
Do you have a question about the A9000 and is the answer not in the manual?
Questions and answers