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Vincent
July 28, 2025
Hi, how can we connect a remote run button.
Summary of Contents for USFULL FU9000D Series
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Thank you for purchasing the FU9000D Series AC Drive developed by Fullwill Electric! It is a general-purpose and high-performance current vector AC drive technically upgraded from the FU9000D series. It is mainly used for controlling and adjusting the speed and torque of three-phase AC synchronous motor.
4.2 Summary Table of Monitoring Parameters................41 Chapter 5 Model Type Selection and Size.................. 43 5.1 FU9000D Series Inverter Electrical Specifications..............43 5.2 FU9000D Series Inverter Appearance and Size............... 45 5.3 External Dimensions of the Keyboard..................47 5.4 Selection of Braking Unit and Braking1 Resistor..............47 5.4.1 Selection of Braking Resistor Resistance................
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6.1.1 Daily Maintenance.........................50 6.1.2 Regular Inspection......................... 50 6.1.3 Replacement of Vulnerable Parts of the Inverter..............50 6.1.4 Storage of AC Drive......................51 6.2 Warranty Instructions for the AC Drive................... 51 6.3 Fault Alarm and Countermeasures................... 52 6.4 Common Faults and Solutions....................56 Appendix A: Defubution of Communication Data Address.............
Chapter 1 Product Information Chapter 1 Product Information 1.1 Designation Rules and Nameplate of the FU9000D Figure 2-0 Designation Rules and Nameplate of the FU9000D...
Less than 0.6 g Vibration A Far away from the punching machine or the like The FU9000D series AC drives of plastic housing are the whole unit built-in products operated through remote control and need to be installed Protective enclosure in the final system.The final system must have the required fireproof...
Chapter 2 Mechanical and Electrical Installation 2.2 Electrical Installation 2.2.1 Description of Main Circuit Terminals Table 2-3 Description of main circuit terminals of AC drive Terminal Name Description R, S, T Three-phase power supply input terminals Connect the three-phase 380VAC power supply Connect the single-phase 220 VAC power R, T Single-phase power supply input terminals...
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Chapter 2 Mechanical and Electrical Installation Table 2-8 FU9000D Description of the use of control circuit terminals Type Terminal Name Function Description Provide +10V power supply to external unit. External +10V Generally, it provides power supply to external +10V-GND power supply potentiometer with resistance range of 1-5 ㏀.
Figure 2-9 Wiring mode of the AC drive control circuit ・ All FU9000D series AC drives have the same wiring mode. The figure here shows the wiring of 3 phase 380 VAC drive. ◎ indicates main circuit terminal, while ○ indicates control circuit terminal.
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Chapter 2 Mechanical and Electrical Installation Figure 2-10 Wiring mode of Al terminals Figure 2-11 Install filter capacitor or ferrite magnetic core 2) Wiring of DI terminals: Generally, select shielded cable no longer than 20 m. When active driving is adopted, necessary filtering measures shall be taken to prevent the interference to the power supply.
Chapter 3 Operation Display and Application Examples Chapter 3 Operation Display and Application Examples 3.1 Operation Panel You can modify the parameters, monitor the working status and start or stop the FU9000D by operating the operation panel, as shown in the following figure. Figure 3-1 Diagram of the operation panel...
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Chapter 3 Operation Display and Application Examples Digital Display The 5-digit LED display is able to display the set frequency, output frequency, monitoring data and fault codes. Table 3-1 Description of keys on the operation panel Name Function Programme Enter or exit level 1 menu. Confirm Enter the menu interfaces level by level, and confirm the parameter setting.
• The displayed function code is only readable in running state, need to stop running and change parameter. 3.3 Structure of Function Codes Function Code Group Function Description Standard AC drive Compatible with FU9000D series function codes and P0-PP function code group adding some function codes. Advanced function Multi-motor parameters, AI/AO correction, optimization...
Chapter 3 Operation Display and Application Examples Running state U0- U3 Display of AC drive basic parameters function code group Table 3-2 Structure of Function Codes function code display state, select required function code pressing , as shown in the following figure. Figure 3-4 Quick View of Function Codes PP-02 is used to determine whether group D and group U are displayed.
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Chapter 3 Operation Display and Application Examples Bit00: Set frequency (Hz) Bit01: Bus voltage (V) Bit07: Count value Bit08: Length value Bit02: DI input status LED display Bit09: PLC stage Bit03: DO output status P7-05 stop Bit10: Load speed parameters Bit11: PID setting Bit04: AI1 voltage (V) Bit12: PULSE setting frequency...
Chapter 4 Function Parameter Table Chapter 4 Function Parameter Table If PP-00 is set to a non-zero number, parameter protection is enabled. You must enter the correct user password to enter the menu. To cancel the password protection function, enter with password and set PP-00 to 0. Group P and Group D are standard function parameters.
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code Units digit: Frequency reference selection 0: Main frequency reference 1: Main and auxiliary calculation (based on tens digit) 2: Switchover between main and auxiliary 3: Switchover between main and "main Frequency source P0-07 &...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code Motor parameter group P0-24 0: Motor parameter group 1 ★ selection 0: Max frequency (P0-10) Acceleration/Deceleration P0-25 1: Set frequency ★ time base frequency 2:100 Hz Base frequency for UP/ 0: Running frequency P0-26 DOWN modification during...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code 0.001 ~ 65.535 Ω (AC drive power ≤ 55 Rotor resistance tuning P1-07 ☆ (asynchronous motor) 0.0001 ~ 6.5535 Ω (AC drive power > parameter 55 kW) 0.01 ~ 655.35mH (AC drive power ≤ 55 Leakage inductive reactance tuning P1-08...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code 0: Set by P2-10 1: AI1 2: AI2 3: AI3 Torque limit source in speed P2-09 4: Pulse (DI5) ☆ control 5: Set by communication 6: Min. (AI1, AI2) 7: Max.
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code Group P3: V/F Control Parameters 0: Linear V/F 1: Multi-point V/F P3-00 V/F curve setting 2 ~ 9: Reserved ★ 10: V/F complete separation 11: V/F half separation 0.0%: (fixed torque boost) Model P3-01...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code 0.0s ~ 1000.0s Voltage decrease time of V/F Note: It is the time used for the voltage P3-16 0.0s ☆ separation increases from 0 V ~ motor rated voltage.
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code Group P4: Input Terminals 0: No function 1: Forward RUN (FWD) 2: Reverse RUN (REV) (Note: P4-11 shall be set when P4-00 is set to 1 or 2.) 3: Three-wire control 4: Forward JOG (FJOG) 5: Reverse JOG (RJOG)
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code P4-10 DI filter time 0.000 ~ 1.000s 0.010s ☆ 0: Two-line mode 1 1: Two-line mode 2 P4-11 Terminal command mode ★ 2: Three-line mode 1 3: Three-line mode 2 P4-12 Terminal UP/DOWN rate 0.001 ~ 65.535 Hz/s...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code Units digit: AI1 lower than min. input setting 0: Corresponding percentage of min. input Setting for Al less than 1: 0.0% P4-34 ☆ min. input Tens digit: AI2 lower than min. input setting Hundreds digit: AI3 lower than min.
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Chapter 4 Function Parameter Table 15: Ready for RUN 16: AI1>AI2 17: Frequency upper limit reached 18: Frequency lower limit reached (no output at stop) 19: Under-voltage status output 20: Communication setting Relay 2 function 21: Reserved 22: Reserved P5-03 selection ☆...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code P5-10 AO1 offset coefficient -100.0% ~ +100.0% 0.0% ☆ P5-11 AO1 gain -10.00 ~ +10.00 1.00 ☆ P5-12 AO2 offset coefficient -100.0% ~ +100.0% 0.0% ☆ P5-13 AO2 gain -10.00 ~ +10.00 1.00 ☆...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code P6-15 Brake use ratio 0% ~ 100% 100% ☆ Group P7: Operation Panel and Display Digital tube lack of picture P7-00 ☆ inspection enable 0: QUICK/JQG key disabled 1: Switchover between operation panel control and remote command control QUICK/JQG Key function...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code 0000 ~ FFFF Bit00: Frequency reference (Hz) Bit01: Bus voltage (V) Bit02: DI state Bit03: DO state Bit04: AI1 voltage (V) P7-05 LED display stop parameters Bit05: AI2 voltage (V) ☆...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code P8-09 Jump frequency 1 0.00Hz ~ max frequency 0.00Hz ☆ P8-10 Jump frequency 2 P8-11 Frequency jump amplitude 0.00Hz ~ max frequency 0.00Hz ☆ Forward/Reverse rotation P8-12 0.0 ~ 3000.0s 0.0s ☆...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code Any frequency reaching P8-33 0.0% ~ 100.0% (max frequency) 0.0% ☆ detection amplitude 2 P8-34 Zero current detection level 0.0% ~ 300.0% (rated motor current) 5.0% ☆ Zero current detection delay P8-35 0.01 ~ 600.00s 0.10s...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code P8-58 Low speed frequency 0.00Hz ~ P0-10 0.00 ☆ Low speed frequency delay P8-59 0.0s ~ 600.0s ☆ time Group P9: Keypad and Display P9-00 Motor overload protection 0: Disabled 1: Enabled ☆...
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Chapter 4 Function Parameter Table 12: Power input phase loss 13: Power output phase loss 14: IGBT overheat 15: External fault 16: Communication fault 17: Contactor fault P9-15 2nd fault type ● 18: Current detection fault 19: Motor auto-tuning fault 20: Encoder/PG card fault 21: Parameter read and write fault 22: AC drive hardware fault...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code P9-34 Running time upon 2nd fault 0s ~ 6553.5s 0.0s ● P9-37 Frequency upon 1st fault 0.00Hz ~ 655.35Hz 0.00Hz ● P9-38 Current upon 1st fault 0.00A ~ 655.35A 0.00A ●...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code Units digit: Too large speed deviation (Err42) 0: Coast to stop Fault protection action 1: Stop according to the stop mode P9-50 00000 ☆ selection 4 2: Continue to run Tens digit: Motor over-speed(Err43) Hundreds digit: Initial position fault (Err51)
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code 0: AI1 1: AI2 2: AI3 3: AI1 - AI2 4: Pulse setting (DI5) 5: Communication setting PA-02 PID feedback setting channel ☆ 6: AI1 + AI2 7: Max. (|AI1|, |AI2|) 8: Min.
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code Detection time of PID feedback PA-27 0.0s ~ 20.0s 0.0s ☆ loss 0: Disabled PA-28 PID operation at stop ☆ 1: Enabled Group Pb: Wobble Function, Fixed Length and Count Pb-05 Set length 0 ~ 65535 m...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code PC-20 Running time of simple PLC reference 1 0.0s (h) ~ 6553.5s (h) 0.0s (h) ☆ Acceleration/deceleration time of PC-21 0 ~ 3 ☆ simple PLC reference 1 PC-22 Running time of simple PLC reference 2 0.0s (h) ~ 6553.5s (h)
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code Acceleration/deceleration time of PC-49 0 ~ 3 ☆ simple PLC reference 15 PC-50 Time unit of simple PLC running 0: s (second) 1: h (hour) ☆ 0: Set by PC-00 1: AI1 2: AI2 3: AI3...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code Units digit: Group U display 0: Not displayed Parameter display 1: Displayed PP-02 ★ property Tens digit: Group D display 0: Not displayed 1: Displayed Selection of parameter 0: Disabled PP-04 ☆...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code Mutual inductive 0.1 ~ 6553.5mH (AC drive power ≤ 55 kW) Tuning D2-09 reactance ★ 0.01 ~ 655.35mH (AC drive power > 55 kW) parameter (asynchronous motor) No-load current 0.01A ~ D2-03 (AC drive power ≤...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code 0: Set by D2-10 (same for generating and electric driving) 1: AI1 2: AI2 Torque limit source in speed 3: AI3 D2-49 ☆ control (generation) 4: Pulse (DI5) 5: Set by communication 6: Min.
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code 380V: 350V D5-06 Under-voltage point setting 200 ~ 2000V ☆ 220V: 200V D5-08 Dead time adjustment 100% ~ 200% 150% ★ Model D5-09 Over-voltage point setting 200 ~ 2200V ★...
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Chapter 4 Function Parameter Table Function Name Setting Range Default Change Code 0: Master D8-01 Selection of master/ slave ☆ 1: Slave Units digit: Slave command follow 0: Slave running, not follow master command 1: Slave running, follow master command. Tens digit: Slave fault into transmit Slave command follow 0: Slave fault into no transmit...
Chapter 4 Function Parameter Table 4.2 Summary Table of Monitoring Parameters Table 4-2 Summary table of monitoring parameters Function Name Smallest unit Mailing address Code U0 group basic monitoring parameters U0-00 Operating frequency (Hz) 0.01Hz 7000H U0-01 Setting frequency (Hz) 0.01Hz 7001H U0-02...
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Chapter 4 Function Parameter Table Function Name Smallest unit Mailing address Code U0-42 Visual display of DO input status 702AH DI function status visual display 1 U0-43 702BH (function 01-40) DI function status visual display 2 U0-44 702CH (function 41-80) U0-45 accident details 703DH...
Chapter 5 Model Type Selection and Size Chapter 5 Model Type Selection and Size 5.1 FU9000D Series Inverter Electrical Specifications Table 5.1 Model and technical data of FU9000D inverter Adapted Power Input Output Heating power motor Model capacity current current...
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Chapter 5 Model Type Selection and Size Adapted Power Input Output Heating power motor Model capacity current current consumption/ /KVA FU9000D-018G-4 38.5 18.5 0.651 FU9000D-022G-4 46.5 0.80 FU9000D-030G-4 1.01 FU9000D-037G-4 FU9000D-045G-4 1.51 FU9000D-055G-4 FU9000D-075G-4 1.84 FU9000D-090G-4 2.08 FU9000D-110G-4 FU9000D-132G-4 FU9000D-160G-4 FU9000D-200G-4 FU9000D-220G-4 FU9000D-250G-4...
Chapter 5 Model Type Selection and Size 5.2 FU9000D Series Inverter Appearance and Size Figure 5-1& 5-2 Schematic diagram of the external dimensions and installation dimensions of FU9000D series inverter...
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Chapter 5 Model Type Selection and Size...
Chapter 5 Model Type Selection and Size 5.3 External Dimensions of the Keyboard Figure 5-3-1: The size of the external keyboard Figure 5-3-2: Opening size of external keyboard Figure 5-3 External dimensions of the external keyboard (unit: mm) 5.4 Selection of Braking Unit and Braking1 Resistor 5.4.1 Selection of Braking Resistor Resistance When braking, almost all the regenerative energy of the motor is consumed on the braking resistor.
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Chapter 5 Model Type Selection and Size Table 5-4 Selection table of FU9000D inverter brake components Model Recommended Power Recommended Resistance Braking Unit Single-phase 220 V FU9000D-0R7G-S2 ≥ 150Ω FU9000D-1R5G-S2 100W ≥ 100Ω Built-in(standard) FU9000D-2R2G-S2 100W ≥ 70Ω Three-phase 220 V FU9000D-0R7G-2 150W ≥...
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Chapter 5 Model Type Selection and Size Model Recommended Power Recommended Resistance Braking Unit FU9000D-037G-4 3.7kW ≥ 12.6Ω FU9000D-045G-4 4.5kW ≥ 9.4Ω FU9000D-055G-4 5.5kW ≥ 9.4Ω FU9000D-075G-4 7.5kW ≥ 6.3Ω FU9000D-090G-4 4.5kW x 2 ≥ 9.4Ω x 2 FU9000D-110G-4 5.5kW x 2 ≥...
Chapter 6 Maintenance and Fault Diagnosis Chapter 6 Maintenance and Fault Diagnosis 6.1 Daily Maintenance and Maintenance of the Inverter 6.1.1 Daily Maintenance The influence of the ambient temperature, humidity, dust and vibration will cause the aging of the devices in the AC drive, which may cause potential faults or reduce the service life of the AC drive.
Chapter 6 Maintenance and Fault Diagnosis Note: The standard replacement time is the time when used under the following conditions. The user can determine the replacement period according to the operating time. ・ Ambient temperature: The annual average temperature is about 30°C ・...
Chapter 6 Maintenance and Fault Diagnosis 6.3 Fault Alarm and Countermeasures If a fault occurs during the operation of the FU9000D inverter system, the inverter will immediately protect the motor and stop output, the inverter fault relay contact will act simultaneously. The inverter panel will display the fault code.
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Chapter 6 Maintenance and Fault Diagnosis Fault Name Display Possible Causes Solutions 1: Eliminate external faults, check whether short circuit or open circuit happen in motor 2: Set motor parameter according to motor nameplate. 1: The output circuit is grounded or 3: Confirm over-current stall suppression short circuited.
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1: Eliminate external faults. Err12 2: The drive board is faulty. phase loss 2 ~ 4: Contact the agent or USFULL . 3: The lightening board is faulty. 4: The main control board is faulty. 1: Motor faulty. 2: The cable connecting between the AC drive and the motor is faulty.
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Possible Causes Solutions 1: The drive board and power supply Contactor fault Err17 are faulty. Contact the agent or USFULL. 2: The contactor is faulty. Current 1: The HALL device is faulty. Err18 Contact the agent or USFULL. detection fault 2: The drive board is faulty.
4: The control board or the operation panel is 4-6: Contact the agent or faulty. USFULL for technical support. 5: The cable connecting the control board and the drive board and the operation panel breaks. 1: The cable between the drive board and the control board is in poor contact.
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"Err23" is displayed at short-circuited to the ground. megger. power-on. 2: The AC drive is damaged. 2: Contact the agent or USFULL for technical support. The AC drive display is 1:The cooling fen is damaged or normal upon power-on. locked-rotor occurs.
Appendix A: Defubution of Communication Data Address Appendix A: Defubution of Communication Data Address FU9000D supports four communication protocols (MODBUS-RTU, CANopen, CANlink, and Profibus-DP). The user programmable card and point-to-point communication are derivation of CANlink protocol. Host computer can implement control such as monitoring and parameter viewing and modification on the AC drive through communication protocols.
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Appendix A: Defubution of Communication Data Address A.2 Non-Parameter Data Group U (monitoring parameters), AC drive fault Status data (read-only) information and AC drive running status Control commands, communication setting values, DO Non-parameter data control, AO1 control, AO2 control, high-speed pulse Control parameters (write-only) (FMP) output cpmtrol and parameter initialization 1, Status Data...
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Appendix A: Defubution of Communication Data Address • Communication reference Communication setting values include data set via communication such as frequency reference, torque limit, V/F separation voltage, PID reference and PID feedback. Communication address is 1000H. The range is -10000 to 10000 and corresponding value range is -100.00% ~ 100.00%.
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Appendix A: Defubution of Communication Data Address Communication Address of Parameter Initialization Command Definition 1: Restore default settings 2: Clear records 1F01H 4: Restore user backup parameters 501: Back up current user parameters...
Appendix B: FU9000D MODBUS Communication Protocol Appendix B: FU9000D MODBUS Communication Protocol The drive provides RS485 communication interface and supports MODBUS-RTU communication protocol. The user can implement centralized control, such as setting running commands and function codes, and reading running status and fault information of the AC drive, by using a PC or PLC.
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Appendix B: FU9000D MODBUS Communication Protocol If the slave detects a communication frame error or reading/ writing failure is caused by other reasons, an error frame will be returned as follows: The frame format is described in the following table: Frame header (START) Greater than the 3.5-byte transmission idle time Slave address (ADR)
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Appendix B: FU9000D MODBUS Communication Protocol Command code (CMD) 03: Read slave parameters 06: Write slave parameters Function code address (H) It is the intermal parameter address of the AC drive, expressed in hexadecimal format. The parameters include functional parameters and non-functional Function code address (L) parameters (running status and running command).
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Appendix B: FU9000D MODBUS Communication Protocol B.3 Definition of Communication Parameter Addresses • Read and Written Parameters Function parameter can be read and written (except those which cannot be changed because they are only for the factory use or for monitoring). Parameter group No.
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Appendix B: FU9000D MODBUS Communication Protocol • For groups P parameters, users only need to change high order F of the function code address to 0. • For groups D parameters, users only need to change high order A of the function code address to 4. The function code addresses are expressed as follows: •...
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Appendix B: FU9000D MODBUS Communication Protocol ■ Control command input to AC drive (write-only): Command Word Address Command Word Function 0001: Forward run 0002: Reverse run 0003: Forward jog 2000H 0004: Reverse jog 0005: Coast to stop 0006: Decelerate to stop 0007: Fault reset ■...
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Appendix B: FU9000D MODBUS Communication Protocol ■ AO2 control (write-only) Command Address Command Content 2003H 0 ~ 7FFF indicates 0% ~ 100%. ■ Pulse output control (write-only) Command Address Command Content 2004H 0 ~ 7FFF indicates 0% ~ 100%. AC Drive Fault Description: AC Drive Fault Address AC Drive Fault Information 0000: No fault...
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Appendix B: FU9000D MODBUS Communication Protocol B.4 Pd Group Communication Parameter Description Parameter Name: Default 6005 Baud rate Units position (Modubs Baud rate) 0: 300 bps 5: 9600 bps Pd-00 1: 600 bps 6: 19200 bps Set range 2: 1200 bps 7: 38400 bps 3: 2400 bps 8: 57600 bps...
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Appendix B: FU9000D MODBUS Communication Protocol Parameter Name: Default 0.0S Communication timeout Pd-04 Setting Range 0.0s (invalid), 0.1 to 60.0s When AC drive does not receive communication signal within time set in this parameter, it detects communication timeout fault (Err16). Generally, this parameter is set to 0.0s.
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Do you have a question about the FU9000D Series and is the answer not in the manual?
Questions and answers
Hi, how can we connect a remote run button.