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Installation Guide
Copyright © 2024 PowerFlex Systems, LLC. All Rights Reserved.
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Summary of Contents for PowerFlex nexus remote

  • Page 1 Installation Guide Copyright © 2024 PowerFlex Systems, LLC. All Rights Reserved.
  • Page 2: Getting Technical Assistance

    The unauthorized use of any trademark displayed in this document or on the product is strictly prohibited. PowerFlex X, PowerFlex Nexus, Nexus Core, Nexus Sense, and Nexus Remote are trademarks of PowerFlex Systems, LLC. Zigbee is a registered trademark of ZigBee Alliance Corporation. Lufft is a registered trademark of G. Lufft Mess und Regeltechnik GmbH, LLC.
  • Page 3: Table Of Contents

    Using the FFF app Submit the site inspection form in FFF Step 4: Validation Verify end-to-end operation Locking the enclosure Installation checklist Troubleshooting/FAQ Maintenance and Warranty Appendix A: Technical Specifications Index Copyright © 2024 PowerFlex Systems, LLC. All Rights Reserved.
  • Page 4: Getting Started

    Getting Started Welcome to the PowerFlex Nexus™ family of products PowerFlex Nexus™ is a proprietary hardware and software system enables real-time insights and intelligent control of onsite distributed energy resources (DERs). This flexible platform is designed to seamlessly integrate and adapt to energy demand, and provides the ability to integrate with solar...
  • Page 5: An Overview Of Powerflex Nexus Remote

    Power over Ethernet (PoE) suffices for most installations from the Nexus Core enclosure. Nexus Remote transmits data back to Nexus Core via a PoE switch. Note: Every PowerFlex installation requires a Nexus Core. Additional Nexus Sense™ and Nexus Remote units can be added to a project, as needed (or required) for the application.
  • Page 6: How To Use This Guide

    How to use this guide To complete the installation of a Nexus Remote enclosure, you’ll need to follow these steps (although some activities may be performed in parallel or in a slightly different order): 1. Planning: Download the FastField Forms (FFF) app to collect site information, inspect the Nexus Remote’s box contents, and gather tools.
  • Page 7: Setting Up Nexus Remote Zigbee

    Identify the tools necessary to bring onsite for the installation ▪ For most installations, getting a Nexus Remote installed and energized should only take a few hours and can be performed by one technician. However, the timeframe to complete an installation can vary due to elements outside of your control (ex: energization may require an electrical inspection).
  • Page 8: Availability Of Services At The Site

    (WAP) over PoE. This acts as a power and communication relay system between EV chargers and Nexus Core. The data collected over Zigbee radio is made available on the PowerFlex X platform via Ethernet or fiber connection to Nexus Core.
  • Page 9: What You'll Need

    Unpack the cardboard box liner and remove the combination lock from the accessories package: The label on the inside front door of the enclosure (L) contains the Nexus Remote model number and serial number information. In the enclosure (R), everything should be preassembled and firmly in place.
  • Page 10 WS501 to the North (can use app on smartphone) ▪ Open-end ring spanner (SW13) ▪ Depending on how the Nexus Remote will be installed, you may need one or more of the following: Hammer drill with appropriately sized bits ▪ Impact driver ▪...
  • Page 11: Step 2: Installation

    ▪ Mount the enclosure The Nexus Remote enclosure should be mounted at eye level to an upright surface. This provides easy access and servicing. Ideally, install the Nexus Remote at a location that isn’t subject to harsh weather conditions or exposure to direct sun.
  • Page 12: Connecting Power And Communications

    Connect an Ethernet cable (ex: pink one shown pushed through the cable gland to the PoE IN below) from the KVM-Zigbee link to the PoE port on the PoE network switch (NS-1): network switch (NS-1): Copyright © 2024 PowerFlex Systems, LLC. All Rights Reserved.
  • Page 13: Energize Power To Nexus Remote

    Energize power to Nexus Remote Once installation and inspections have been completed, energize the Nexus Remote unit with the PoE source. As there is no power indicator on the outside of the enclosure, open the cover to inspect the inside. Verify that the following enclosure’s components are powered up: PoE network switch ▪...
  • Page 14 LED should be on Before proceeding to the next step … Confirm that the Nexus Remote enclosure is securely mounted. Verify that all cables inside the enclosure are fully connected and properly labeled. Attach power and ground bond to the enclosure.
  • Page 15: Step 3: Inspection

    Step 3: Inspection To perform a Nexus Remote inspection, you will need to use the FFF app. This section is a quick recap. Using the FFF app The FastField Forms (FFF) mobile app has been customized for PowerFlex installers to gather important installation information and photographs before performing the final validation step.
  • Page 16: Submit The Site Inspection Form In Fff

    Submit the site inspection form in FFF Once Nexus Remote information has been collected in the site inspection form, tap the Submit button at the bottom of the app’s screen. If there are errors or missing elements, the app will display a warning message.
  • Page 17: Step 4: Validation

    To avoid any security issues or unauthorized access with the Nexus Remote, never leave the enclosure unlocked. Copyright © 2024 PowerFlex Systems, LLC. All Rights Reserved.
  • Page 18: Installation Checklist

    Gather all the required tools before going onsite for the installation Step 2: Installation  Install the Nexus Remote enclosure securely to a wall, Unistrut, or pedestal  Attach power and ground bond to the enclosure  Ensure that proper connections were made between subsystems and the Nexus Core ...
  • Page 19: Troubleshooting/Faq

    Nexus site installation information. Can I turn on EV chargers PowerFlex is not liable for the behavior of any unconfigured chargers. before completing Depending on the charger type, it may provide an unlimited, non- commissioning? managed free energy pre-configuration.
  • Page 20: Maintenance And Warranty

    PowerFlex Nexus must meet the following criteria: (i) it was purchased from PowerFlex or a PowerFlex certified installer in the United States of America; (ii) it has one of the part numbers referenced above; and (iii) it is installed in the United States of America. For concerns or questions about PowerFlex-certified installers, please contact PowerFlex.
  • Page 21: Appendix A: Technical Specifications

    Weight 23 lbs (10 kg) Power Zigbee 3.0 Range 150 ft (distance between Nexus Remote Zigbee and Zigbee-enabled EV chargers) 75 ft (distance between Zigbee-enabled EV chargers) Network switch Ports (1) GbE, 802.3af PoE+ RJ45 input (4) GbE, 802.3af PoE+ RJ45 ports...
  • Page 22: Index

    4, 15 job hazard assessment (JHA), 6 warranty, 18 keyboard-monitor-mouse (KVM), 6 weather conditions, 9 KVM-Zigbee connectivity, 10 Wi-Fi access point (WAP), 6 maintenance, 18 Zigbee, 2 mounting, 9 Copyright © 2024 PowerFlex Systems, LLC. All Rights Reserved.

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