Related Manuals for Timken GROENEVELD-BEKA BEKA-ONE
Summary of Contents for Timken GROENEVELD-BEKA BEKA-ONE
- Page 1 Grease lubrication pump BEKA-ONE Code 2087... State 02/2023 Original operating assembly Instructions © Groeneveld-BEKA GmbH 2023 All rights reserved!
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Page 2: Table Of Contents
Table of contents Technical data ............4 Co-Applicable Documents . - Page 3 11.2 Lubricant change ..........21 11.3 Battery change .
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Page 4: Technical Data
Technical data General: Lubricant volume: ............120 ml Lubricant: . -
Page 5: General Safety Instructions
General safety instructions Before assembly and commissioning the device on the machine, these operating instructions must be read carefully by all persons entrusted with the assembly, commissioning, maintenance and ope- ration of the device! It also must be available at the site of use at all times. Below, basic notes are given that must be observed during operation and maintenance. Safety instructions Observe both the general safety instructions in this main chapter and the special safety instructions in other chapters of these operating and assembly instructions Warnings of electrical voltage with this symbol. Safety instructions which may cause danger to persons if not observed are marked with the general danger symbol. Warnings about hot surfaces with this symbol. Warning of suspended loads with this symbol. Warning of material damage due to electrostatic discharge! Indicates a potential danger that could result in property damage if not avoided. This heading is used when imprecise observance or non-observance of the opera- ting instructions, work instructions, prescribed work sequences and the like can lead Attention! to damage to the device. If attention is to be drawn to special features, this expression is used.. Note! Notes attached directly to the device must be observed and kept in a completely legible con- dition! Personnel qualification and personnel training The personnel for operation, maintenance, inspection and installation must have the... -
Page 6: Dangers At Non-Observance Of The Safety Instructions
Dangers at non-observance of the safety instructions Danger to persons, the environment and the machine may result from non-observance of the safety instructions. Non-observance of the safety instructions may cause loss of any damages claims. Specifically, non-observation may, e.g., cause the following dangers: • Failure of important functions of the device. • Failure of prescribed methods for maintenance and servicing. • Danger to persons from electrical, mechanical and chemical effects. • Danger to the environment from leakage of hazardous substances. Obligations of the operator / users • Where moving, rotating, hot or cold device parts cause any dangers, they must be se- cured against contact on site. This contact protection must not be remove. • Leaks of dangerous conveyed media must be discharged so that no danger to persons and the environment will result. The data sheets or safety data sheets of the respective manufacturers must also be observed.. • Statutory provisions must be complied with. • Dangers from electrical energy must be excluded. • The inspections for pipe or hose assemblies for safe provision, use, proper assembly and function are to be carried out in accordance with regionally applicable guidelines. The inspection intervals must not be exceede. • Defective pipe or hose lines must be replaced immediately and professionally. •... -
Page 7: Safety Instructions For Maintenance, Inspection And Assembly Work
Safety instructions for maintenance, inspection and assembly work All maintenance, inspection and assembly work must only be performed by authori- sed and qualified specialists who have collected enough information by studying the user information thoroughly. As a matter of principle, work on the device may only be carried out when it is at a complete standstill and in a depressurised and de-energised state, with appropriate personal protective equipment (including safety goggles). The procedure described in these operating instructions for shut-down of the device must be complied with. -
Page 8: Intended Use
Intended use The device is used as part of a central lubrication system for conveying lubricant for the lubrication of machines as described in these operating instructions. The Attention! device is approved for industrial and commercial use only. The device may only be put into operation if it is installed in / attached to another machine and operated together with it. Es darf nur Schmierstoff nach Spezifikation des Maschinenherstellers gefördert werden. Only lubricant in accordance with the machine manufacturer‘s specifications may be conveyed. The device may only be used in accordance with the technical data (see chapter 1 „Technical data“). These values must not be exceeded or undercut under any cir- cumstances. Never operate the device without lubricant. Unauthorised structural changes to the device are not permitted. Groeneveld-BEKA accepts no liability whatsoever for any resulting damage to persons or machinery The device was manufactured in compliance with the machinery directive 2006/42/EC. The customer must check whether further guidelines apply for the area of application and place of use. If the device does not conform to these guidelines, it must not be put into operation. Intended use also includes: • That you observe all chapters and notes in the operating instructions. • That you perform all maintenance work. •... -
Page 9: Transport And Storage
Transport and storage Use suitable lifting devices for transport. Do not throw the device or subject it to strong impacts. The device must be secured against falling over or slipping during transport. Observe the applicable safety and accident prevention regulations during transport. Wear appropriate protective equipment if necessary! Keep sufficient distance to suspen- ded loads. The means of transport or the lifting device must have sufficient load-be- aring capacity. When storing the device, the storage location should be cool and dry so as not to support corrosion of individual parts of the device. Observe the storage life of the lubricant contained in devices filled with lubricant. Replace the lubricant if it is overstocked (separation of oil and soap). All rights reserved! © Groeneveld-BEKA GmbH 2023... -
Page 10: Functional Description
Functional description The BEKA ONE is an electromechanical lubricator for lubricating a single lubrication point. The device is designed for oil or grease up to NLGI class. 2 to promote. The BEKA ONE lubricator is designed for autonomous operation. The power is supplied by replacea- ble batteries. The lubricant can be contained either in a follower piston reservoir or in a cartridge. The follower pis- ton reservoir has a capacity of 120 ml and can be refilled. The cartridge, with a capacity of 120 ml, is intended for single use and can be easily replaced. Depending on the lubricant used or depending on the type of battery used and the environmental conditions, 1 to 5 emptyings of the follower piston container or the cartridge can be achieved with one set of batteries. Fig.1: Activation magnet Protective housing Settings button Battery Activation compartment area LED bar The device is a piston pump. This means that 0.24 ml of lubricant is continuously pumped per piston stroke during operation. The amount of lubrication is adjusted on a monthly basis (see chapter 9.6 Setting the month setting). Amount of lubrication per month Amount of lubricant per week Month setting (cm³) (cm³) -
Page 11: Structure Of The Device
Structure of the device The device essentially consists of three components. Fig.2: Protective housing Reservoir variants follower Cartridge reservoir Pump body variants Pump body Pump body for the using one cartridge use follower reservoir All rights reserved! -11- © Groeneveld-BEKA GmbH 2023... -
Page 12: Start-Up
Start-up Filling the device 9.1.1 Initial filling when using a follower piston reservoir Before you can install the follower piston reservoir, you must first fill the chan- Attention! nels of the device with lubricant. • Loosen the protective housing by turning it counterclockwise. Use a hand lever grease gun for filling. Note! • First clean the device, especially the filling grease nipple, and the immediate area to prevent dirt from entering. -
Page 13: Installation Of The Follower Reservoir
9.1.2 Installation of the follower reservoir You have received the follower piston reservoir empty. • Carefully screw the follower reservoir into the suction port of the device. Be careful not to overtighten the thread. Attention! Fig.4: Intake port All rights reserved! -13- © Groeneveld-BEKA GmbH 2023... -
Page 14: Filling Of The Follower Piston Reservoir
9.1.3 Filling of the follower piston reservoir • First clean the device, especially the filling grease nipple, and the immediate area to prevent dirt from entering. • Fill the follower piston reservoir until the red piston is at the top edge. Attention! Never fill the device above the maximum level to avoid possible damage. • When selecting the lubricant, observe the information provided by the machine manufacturer! Only use lubricants that are specified by the machine manufacturer! Note! • Catch any leaking lubricant in a suitable container and dispose of it properly! • Observe the manufacturer‘s safety data sheet. • The flow behavior of the lubricant changes with the operating temperature! • Pay attention to extreme cleanliness when filling! • During the first hours of operation, check the level several times at equal intervals. Top up with clean lubricant if necessary. Fig.5: Filling nipple • Put the protective housing back on the device and screw it tight Be careful not to overtighten the protective housing! Attention! • Trigger a few intermediate lubrications after each filling until the lubricant emerges from the outlet of the device without any bubbles. -
Page 15: Filling The Device When Using A Cartridge
Filling the device when using a cartridge 9.2.1 Installing the cartridge • You will receive the cartridge filled with lubricant. • Loosen the protective housing by turning it counterclockwise.. • Unscrew the cap from the cartridge. • Gently squeeze a little lubricant out of the cartridge (see fig. 6 left). • Place the cartridge on the suction opening of the device and screw it tight. Be careful not to overtighten the thread. Attention! • Catch any leaking lubricant in a suitable container and dispose of it properly! • Observe the manufacturer‘s safety data sheet. • The flow behavior of the lubricant changes with the operating temperature! • Pay attention to extreme cleanliness when filling! Fig.6: Intake port Lubricant • Put the protective housing back on the device and screw it tight Be careful not to overtighten the lid! Attention! • Trigger a few intermediate lubrications every time you change the cartridge, until the lubricant emerges from the outlet of the device without any bubbles •... -
Page 16: Correct Filling Interval
Correct filling interval If the device is equipped with a follower piston reservoir, it can be refilled at any time. To do this, proceed as described in Chapter 9.1.2 Filling the follower piston reservoir. In order to get an optimal working time of the device, the device should be filled as described in the following table. If the device is equipped with a cartridge, the cartridge should always be changed as described in the following table. Month setting Optimum filling interval (approx.) 20 months 10 months 5 months 10 weeks 4 weeks The BEKA-ONE should not be completely emptied. The device is not damaged when completely emptied, but conveys air. As a result, the lubricating point may no longer be adequately supplied with lubricant and the lines must be vented again after the pump has been filled. Inserting the batteries • Unscrew the protective case by turning it counterclockwise. • Take the battery holder out of the case. • Push the battery holder down (Fig. 7, 1). •... -
Page 17: Turn On The Device
Turn on the device By default, you get the device turned on. Note! If you want to check whether your device is switched on or off, proceed as follows: • Take the activation magnet and move it to the activation area or press the settings button. • Pay attention to the indications of the LEDs: • If the LED lights up orange, the device is switched on • If the LED lights up red, the device is switched off If you have determined that your device is switched off, you must switch it on to proceed further. To do this, proceed as follows: • Remove the activation magnet at the top of the protective housing (see fig. 6). Fig.8: Activation magnet Activation area Settings button Fig.9: Place the activation magnet on the red dot (Fig. 9) and hold it until the red LED has flashed 5x or keep the setting button pressed. All rights reserved! -17- © Groeneveld-BEKA GmbH 2023... -
Page 18: Setting The Month Setting
Setting the month setting The month setting can be changed at any time when the device is switched on. • Place the activation magnet on the activation area or press and hold the button. Fig.10: < • Now the green LEDs move through continuously. Remove the activation magnet when the desired month setting is reached (e.g. 12) (Fig. 9) or release the setting button. • The device is set and immediately begins to lubricate. The LED of the selected month setting lights up green (Fig. 10). Fig.11: Fig.12: Beispiel: Einstellung 12 Monate gewählt After the end of the lubrication process, the current back pressure is determined and displayed (see table). Counter-pressure (bar) 1. green 2. green 3. green... -
Page 19: Assembly Of The Device
Assembly of the device Before installation, check the device for any transport damage and for completeness. Remove the attached transport locks. When assembling the device, the following conditions must be met so that it can be as- sembled properly and in an environmentally friendly manner to form a complete machine without impairing the safety and health of people and other parts. Mount the device on the installation site on both sides in the balance with the container standing ver- tically upwards in order to ensure safe operation. The device must not be subjected to any centrifu- gal forces. 10.1 General installation instructions • If possible, select the installation location of the device so that it is protected against environmental and mechanical influences. • Ensure unimpeded access to the device, e.g. B. for filling with lubricant and for a simple visual inspection. 10.2 Assembly of the device Before assembly, make sure that the BEKA-ONE is properly adjusted and vented. Note! Before assembly, fill the lubrication point and grease lines or extensions with the Attention! appropriate lubricant. For this you can e.g. B. use the hand lever grease gun. • Clean lubrication point Fig.13: All rights reserved! -19- ©... - Page 20 • Remove old screw connection Fig.14: • Pre-fill lubrication point and, if necessary, lines with lubricant Fig.15: • Screw in the BEKAONE120 hand-tight, use an adapter if necessary Fig.16: • Tighten the connection thread over the hexagon Fig.17: All rights reserved! -20- © Groeneveld-BEKA GmbH 2023...
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Page 21: Maintenance And Repair
Maintenance and repair If necessary, remove the batteries from the device before carrying out maintenance or repair work Only carry out all maintenance and repair work when the device has come to a complete standstill and is depressurised. Check the surface temperature of the device as there is a risk of burns from heat transfer. Wear heat-resistant safety gloves and goggles! Dirty or contaminated surfaces must be cleaned before maintenance work, wear protective equip- ment if necessary. Secure the device against restarting during maintenance/repair work! 11.1 General maintenance • Retighten all screw connections 6 weeks after commissioning! • Check all components for leaks and damage at least every four weeks! • Check the operational / functional capability of the entire device. Carry out an intermediate lubrica- tion and check whether the device supplies lubricant. • If a high-pressure cleaner or steam jet is used to clean the vehicle or machine, the lubricating system device must not be directly exposed to the jet. This prevents water from getting into the device, e.g. through the ventilation hole. However, no water can get into the device during normal operation. 11.2 Lubricant change Attention! Cleanliness must always be ensured when topping up the lubricant! • Check the fill level regularly, top up with clean lubricant if necessary, as described in the Commis- sioning chapter 9.1.3 Filling the follower piston reservoir! • If the device was accidentally run completely empty, proceed as described in chapter Commissio- ning 8.1.1 Initial filling when using a follower piston container and then follow the instructions in chapter Commissioning 9.1.3 Filling the follower piston container. • The lubricant exchange must be carried out according to the specifications of the lubricant ma- nufacturer. Environmental influences such as increased temperature or dirt can shorten these intervals! •... -
Page 22: Battery Change
11.3 Battery change • To change the battery, proceed as described in Chapter 9.4 Inserting the batteries. Dispose of used batteries professionally and appropriately according to local Attention! requirements. 11.4 LED strip flashing signals and troubleshooting You can see the current operating status of the device from the flashing displays on the LED strip.. Status Reason Fault occurrence Device is lubricating green Flashes every 60 s Function check (=OK, device is activated) Unscrew the device, switch it off and on again: • Back pres- • Check the lubricating point for excessive sure too high back pressure and rectify the error if neces- Flashes 2x briefly sary. -
Page 23: Triggering An Intermediate Lubrication
11.5 Triggering an intermediate lubrication You can trigger an intermediate lubrication to ensure that the device functions properly. Before the intermediate lubrication, make sure that the BEKA ONE is switched on Note! and set correctly (see Chapter 9.9 Turn on the device). • Remove the activation magnet and bring it to the activation area (Fig. 12). • Place the activation magnet on the activation area and hold it there until the red LED has flashed twice (Fig. 12). Then remove the cap • Or press and release the setting button as soon as the red LED has lit up twice. • The green LED lights up according to the selected month setting. • The pump starts the intermediate lubrication cycle (approx. 20 s) Fig.18: ca. -
Page 24: Decommissioning
Decommissioning • Switch off the device or remove the batteries! • To dismantle, remove all pipes and hoses from the device and unscrew the device. Disposal When changing the lubricant, the disposal instructions of the lubricant manu- Note! facturer must be observed! Lubricants or rags or similar soiled with lubricant must be collected in appro- priately labeled containers and disposed of properly. The device must be disposed of professionally and appropriately in accordan- ce with national and international laws and regulations. - Page 25 For your notes All rights reserved! -25- © Groeneveld-BEKA GmbH 2023...
- Page 26 For your notes All rights reserved! -26- © Groeneveld-BEKA GmbH 2023...
- Page 27 For your notes All rights reserved! -27- © Groeneveld-BEKA GmbH 2023...
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Page 28: Information About The Manufacturer
Information about the manufacturer Groeneveld-BEKA Via S. Pertini 1 23893 Cassago Brianza Italia Tel. +39 039 921 56 11 http://www.groeneveld-beka.com E-Mail: info-de@groeneveld-beka.com Our further delivery program: gear pumps Oil multiline pumps Grease multi-line pumps Single-line centralized lubrication systems Two-line central lubrication systems Oil circulating central lubrication systems Oil-air and spray lubrication Wheel flange central lubrication systems Rolling mill central lubrication systems Commercial vehicle central lubrication systems progressive distributor control and monitoring devices...
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